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Administrator

2026-04-25 b67a6892ccfe6d71dc0ad2b75b2c66c18c4f6628

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 src/main/java/com/zy/core/plugin/XiaosongProcess.java

@@ -178,9 +178,20 @@
                && stationProtocol.isLoading()
                && stationProtocol.isInEnable()
                && stationProtocol.getTaskNo() > 0)) {
            logTraceLimited("generate_wait_condition_" + stationId, 5,
                    "[WCS Trace][条码站入库] 条码站暂未满足生成条件。stationId={}，autoing={}，loading={}，inEnable={}，enableIn={}，taskNo={}，targetStaNo={}，barcode={}，error={}，warning={}",
                    stationId, stationProtocol.isAutoing(), stationProtocol.isLoading(),
                    stationProtocol.isInEnable(), stationProtocol.isEnableIn(), stationProtocol.getTaskNo(),
                    stationProtocol.getTargetStaNo(), stationProtocol.getBarcode(),
                    stationProtocol.getError(), stationProtocol.getSystemWarning());
            return;
        }
        if (Cools.isEmpty(stationProtocol.getBarcode())) {
            logTraceLimited("generate_wait_barcode_" + stationId, 5,
                    "[WCS Trace][条码站入库] 条码站已到位但还没有条码。stationId={}，taskNo={}，targetStaNo={}，palletHeight={}，weight={}，error={}，warning={}",
                    stationId, stationProtocol.getTaskNo(), stationProtocol.getTargetStaNo(),
                    stationProtocol.getPalletHeight(), stationProtocol.getWeight(),
                    stationProtocol.getError(), stationProtocol.getSystemWarning());
            return;
        }

@@ -222,6 +233,9 @@

        Object generateLock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
        if (generateLock != null) {
            logTraceLimited("generate_wait_lock_" + stationId, 3,
                    "[WCS Trace][条码站入库] 条码站生成任务命中限流锁。stationId={}，taskNo={}，barcode={}，warning={}",
                    stationId, stationProtocol.getTaskNo(), stationProtocol.getBarcode(), stationProtocol.getSystemWarning());
            return;
        }

@@ -276,6 +290,20 @@
        }
    }

    private void logTraceLimited(String lockKey, int seconds, String format, Object... arguments) {
        String redisKey = RedisKeyType.LOG_LIMIT.key + "wcs_trace_" + lockKey;
        try {
            Object lock = redisUtil.get(redisKey);
            if (lock != null) {
                return;
            }
            redisUtil.set(redisKey, "lock", seconds);
        } catch (Exception e) {
            // 诊断日志不能影响主流程。
        }
        News.info(format, arguments);
    }

    //检测入库站是否有任务生成，并启动入库
    private synchronized void checkInStationHasTask() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());

 src/main/java/com/zy/core/utils/CrnOperateProcessUtils.java

@@ -218,6 +218,12 @@

            if (!stationProtocol.isInEnable()) {
                News.taskInfo(stationProtocol.getTaskNo(), "取货站点:{} 没有可入信号", stationObjModel.getStationId());
                logTraceLimited("crn_in_wait_signal_" + crnNo + "_" + stationObjModel.getStationId(), 3,
                        "[WCS Trace][堆垛机入库] 取货站点不可入。crnNo={}，stationId={}，stationTaskNo={}，autoing={}，loading={}，inEnable={}，outEnable={}，runBlock={}，barcode={}，targetStaNo={}，crnStatus={}，crnTaskNo={}，crnAlarm={}",
                        crnNo, stationObjModel.getStationId(), stationProtocol.getTaskNo(),
                        stationProtocol.isAutoing(), stationProtocol.isLoading(), stationProtocol.isInEnable(),
                        stationProtocol.isOutEnable(), stationProtocol.isRunBlock(), stationProtocol.getBarcode(),
                        stationProtocol.getTargetStaNo(), crnProtocol.getStatus(), crnProtocol.getTaskNo(), crnProtocol.getAlarm());
                continue;
            }

@@ -254,6 +260,10 @@
            String sourceLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev());

            CrnCommand command = crnThread.getPickAndPutCommand(sourceLocNo, wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo);
            logTraceLimited("crn_in_dispatch_" + wrkMast.getWrkNo(), 3,
                    "[WCS Trace][堆垛机入库] 准备下发堆垛机入库命令。crnNo={}，wrkNo={}，sourceStationId={}，sourceLocNo={}，targetLocNo={}，stationTaskNo={}，crnStatus={}，crnTaskNo={}，crnAlarm={}",
                    crnNo, wrkMast.getWrkNo(), stationObjModel.getStationId(), sourceLocNo, wrkMast.getLocNo(),
                    stationProtocol.getTaskNo(), crnProtocol.getStatus(), crnProtocol.getTaskNo(), crnProtocol.getAlarm());

            wrkMast.setWrkSts(WrkStsType.INBOUND_RUN.sts);
            wrkMast.setCrnNo(crnNo);
@@ -336,6 +346,12 @@

                if (!stationProtocol.isOutEnable()) {
                    News.info("放货站点:{} 没有可出信号", stationObjModel.getStationId());
                    logTraceLimited("crn_out_wait_signal_" + crnNo + "_" + stationObjModel.getStationId(), 3,
                            "[WCS Trace][堆垛机出库] 放货站点不可出。crnNo={}，stationId={}，wrkNo={}，autoing={}，loading={}，inEnable={}，outEnable={}，runBlock={}，stationTaskNo={}，targetStaNo={}，crnStatus={}，crnTaskNo={}，crnAlarm={}",
                            crnNo, stationObjModel.getStationId(), wrkMast.getWrkNo(),
                            stationProtocol.isAutoing(), stationProtocol.isLoading(), stationProtocol.isInEnable(),
                            stationProtocol.isOutEnable(), stationProtocol.isRunBlock(), stationProtocol.getTaskNo(),
                            stationProtocol.getTargetStaNo(), crnProtocol.getStatus(), crnProtocol.getTaskNo(), crnProtocol.getAlarm());
                    continue;
                }

@@ -361,6 +377,11 @@
                String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev());

                CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), targetLocNo, wrkMast.getWrkNo(), crnNo);
                logTraceLimited("crn_out_dispatch_" + wrkMast.getWrkNo(), 3,
                        "[WCS Trace][堆垛机出库] 准备下发堆垛机出库命令。crnNo={}，wrkNo={}，targetStationId={}，sourceLocNo={}，targetLocNo={}，crnStatus={}，crnTaskNo={}，crnAlarm={}",
                        crnNo, wrkMast.getWrkNo(), stationObjModel.getStationId(),
                        wrkMast.getSourceLocNo(), targetLocNo, crnProtocol.getStatus(),
                        crnProtocol.getTaskNo(), crnProtocol.getAlarm());

                wrkMast.setWrkSts(WrkStsType.OUTBOUND_RUN.sts);
                wrkMast.setCrnNo(crnNo);
@@ -907,6 +928,20 @@
        }
    }

    private void logTraceLimited(String lockKey, int seconds, String format, Object... arguments) {
        String redisKey = RedisKeyType.LOG_LIMIT.key + "wcs_trace_" + lockKey;
        try {
            Object lock = redisUtil.get(redisKey);
            if (lock != null) {
                return;
            }
            redisUtil.set(redisKey, "lock", seconds);
        } catch (Exception e) {
            // 诊断日志不能影响主流程。
        }
        News.info(format, arguments);
    }

    //检测浅库位状态
    public boolean checkShallowLocStatus(String locNo, Integer taskNo) {
        String checkDeepLocOutTaskBlockReport = "Y";

 src/main/java/com/zy/core/utils/WmsOperateUtils.java

@@ -55,7 +55,7 @@
    private RedisUtil redisUtil;

    // 申请入库任务
    public synchronized String applyInTask(String barcode, Integer sourceStaNo, Integer locType1) {
    public String applyInTask(String barcode, Integer sourceStaNo, Integer locType1) {
        Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
        if (systemConfigMapObj == null) {
            News.error("系统Config缓存失效");
@@ -207,7 +207,7 @@
    }

    // 申请任务重新分配库位
    public synchronized String applyReassignTaskLocNo(Integer taskNo, Integer stationId) {
    public String applyReassignTaskLocNo(Integer taskNo, Integer stationId) {
        String wmsUrl = null;
        Config wmsSystemUriConfig = configService.selectOne(new EntityWrapper<Config>().eq("code", "wmsSystemUri"));
        if (wmsSystemUriConfig != null) {
@@ -290,7 +290,7 @@
    }

    // 申请在库库位更换库位
    public synchronized String applyChangeLocNo(String locNo) {
    public String applyChangeLocNo(String locNo) {
        String wmsUrl = null;
        Config wmsSystemUriConfig = configService.selectOne(new EntityWrapper<Config>().eq("code", "wmsSystemUri"));
        if (wmsSystemUriConfig != null) {