自动化立体仓库 - WMS系统
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whycq
2024-08-02 e97bfb5567d95dea572f84a84db9c4151b884656
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15个文件已修改
275 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/controller/AgvMobileController.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/AgvOpenController.java 19 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/OrderController.java 22 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/OrderDetlController.java 31 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/OutController.java 1 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/entity/param/AgvMobileStartPakin.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/mapper/AgvBasDevpMapper.java 12 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/mapper/AgvLocDetlMapper.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/AgvBasDevpService.java 1 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/AgvBasDevpServiceImpl.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/AgvMobileServiceImpl.java 6 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java 37 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/task/AgvWrkMastScheduler.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/task/AutoMoveScheduler.java 63 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/task/handler/AutoMoveHandler.java 69 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/AgvMobileController.java
@@ -117,7 +117,7 @@
    }
    /*
    启动入库,组托 + 生产工作档
    启动入库,组托 + 生成工作档
    */
    @PostMapping("/start/pakin/auth")
    @Synchronized
src/main/java/com/zy/asrs/controller/AgvOpenController.java
@@ -203,11 +203,22 @@
        @Transactional
        public void success(AgvWrkMast agvWrkMast, AgvTaskCallBackParam param) {
            //入库任务 || 拣料入库任务 ||盘点再入库 ||空板入库
            if(agvWrkMast.getIoType() == 1 || agvWrkMast.getIoType() == 53 || agvWrkMast.getIoType() == 57 || agvWrkMast.getIoType() == 10){
                //修改源站点状态为O.空,以及解绑托盘条码
                agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getSourceLocNo(),"O","",null);
            switch(agvWrkMast.getIoType()) {
                //入库任务
                case 1:
                // 空板入库
                case 10:
                // 拣料入库任务
                case 53:
                // 盘点再入库
                case 57:
                    agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getSourceLocNo(),"O","",null);
                    break;
            }
            //if(agvWrkMast.getIoType() == 1 || agvWrkMast.getIoType() == 53 || agvWrkMast.getIoType() == 57 || agvWrkMast.getIoType() == 10){
            //    //修改源站点状态为O.空,以及解绑托盘条码
            //    agvBasDevpService.updateLocStsAndBarcodeByDevNo(agvWrkMast.getSourceLocNo(),"O","",null);
            //}
            //修改AGV工作档的工作状态为203.RCS放货中
            agvWrkMastService.updateWrkStsByWrkNo(agvWrkMast.getWrkNo(),204);
src/main/java/com/zy/asrs/controller/OrderController.java
@@ -166,6 +166,28 @@
//        return R.ok(orderDetlService.selectPage(new Page<>(curr, limit), wrapper));
    }
    @RequestMapping(value = "/order/wait/detls/pakin/page/auth")
    @ManagerAuth
    public R waitOrderDetls(@RequestParam(defaultValue = "1")Integer curr,
                        @RequestParam(defaultValue = "100")Integer limit,
                        @RequestParam(required = false)String orderByField,
                        @RequestParam(required = false)String orderByType,
                        @RequestParam Map<String, Object> param){
        EntityWrapper<OrderDetl> wrapper = new EntityWrapper<>();
        excludeTrash(param);
        convert(param, wrapper);
//        return R.ok(orderDetlService.getPakoutPage(toPage(curr, limit, param, OrderDetl.class)));
        List<DocType> pakins = docTypeService.selectList(new EntityWrapper<DocType>().eq("pakin", 1));
        List<Long> docIds = new ArrayList<>();
        for (DocType pakin : pakins) {
            if (pakin.getDocId() == 36) {
                docIds.add(pakin.getDocId());
            }
        }
        wrapper.in("source",docIds);
        return R.ok(orderDetlService.selectPage(new Page<>(curr, limit), wrapper));
    }
    //  所有入库订单明细
    @RequestMapping(value = "/order/bcp/detls/pakin/page/auth")
    @ManagerAuth
src/main/java/com/zy/asrs/controller/OrderDetlController.java
@@ -194,6 +194,37 @@
        return R.ok(page);
    }
    @RequestMapping(value = "/orderDetl/pakout/list/authV6")
    @ManagerAuth
    public R pakoutList6(@RequestParam(defaultValue = "1")Integer curr,
                         @RequestParam(defaultValue = "10")Integer limit,
                         @RequestParam(required = false)String orderByField,
                         @RequestParam(required = false)String orderByType,
                         @RequestParam Map<String, Object> param){
        EntityWrapper<OrderDetl> wrapper = new EntityWrapper<>();
        excludeTrash(param);
        convertLike(param, wrapper);
        if (!Cools.isEmpty(orderByField)){wrapper.orderBy(humpToLine(orderByField), "asc".equals(orderByType));} else {
            wrapper.orderBy("create_time", false);
        }
        List<DocType> pakins = docTypeService.selectList(new EntityWrapper<DocType>().eq("pakout", 1));
        List<Long> docIds = new ArrayList<>();
        for (DocType pakin : pakins) {
            if (pakin.getDocId() == 37) {
                docIds.add(pakin.getDocId());
            }
        }
        wrapper.in("source",docIds);
        Page<OrderDetl> page = orderDetlService.selectPage(new Page<>(curr, limit), wrapper);
        for (OrderDetl record : page.getRecords()) {
            Double sumAnfme = agvLocDetlService.getSumAnfme(record.getMatnr(), record.getThreeCode());
            record.setStock(sumAnfme == null ? 0 : sumAnfme);
        }
        return R.ok(page);
    }
    private <T> void convert(Map<String, Object> map, EntityWrapper<T> wrapper){
        for (Map.Entry<String, Object> entry : map.entrySet()){
            String val = String.valueOf(entry.getValue());
src/main/java/com/zy/asrs/controller/OutController.java
@@ -184,6 +184,7 @@
            if(!staNoList.contains(locDto.getAgvStaNo())){
                return R.error(locDto.getAgvStaNo()+"该站点已有出库任务,无法选择该站点出库");
            }
        }
        //如果所有库都没有库存,则返回
        for (LocDto locDto : locDtos) {
src/main/java/com/zy/asrs/entity/param/AgvMobileStartPakin.java
@@ -1,5 +1,7 @@
package com.zy.asrs.entity.param;
import com.zy.asrs.entity.AgvWrkDetl;
import com.zy.asrs.entity.WrkDetl;
import lombok.Data;
import java.util.List;
@@ -20,6 +22,8 @@
    private List<CombParam> combParams;
    private List<AgvWrkDetl> wrkDetls;
//    private List<CombParam> combParam;
src/main/java/com/zy/asrs/mapper/AgvBasDevpMapper.java
@@ -38,6 +38,18 @@
    List<String> selectCacheShelvesStationCodeByLocType(@Param("locType") Short locType, @Param("floor") int floor);
    @Select("SELECT\n" +
            "\tdev_no \n" +
            "FROM\n" +
            "\tagv_bas_devp\n" +
            "\tLEFT JOIN agv_wrk_mast ON agv_bas_devp.dev_no = agv_wrk_mast.source_loc_no \n" +
            "WHERE\n" +
            "\tagv_wrk_mast.loc_no IS NULL \n" +
            "\tAND agv_bas_devp.loc_type1 = #{locType} \n" +
            "\tAND agv_bas_devp.floor = #{floor} \n" +
            "\tAND agv_bas_devp.out_enable = 'Y'")
    List<String> selectCacheShelvesStationCodeByLocType2(@Param("locType") Short locType, @Param("floor") int floor);
    @Select("SELECT\n" +
            "\tbas.dev_no,\n" +
            "\tCOUNT ( mast.loc_no ) AS num \n" +
            "FROM\n" +
src/main/java/com/zy/asrs/mapper/AgvLocDetlMapper.java
@@ -28,7 +28,7 @@
    @Select("select sum(a.anfme) as sum from agv_loc_detl a left join agv_loc_mast b on a.loc_no = b.loc_no where b.loc_sts = 'F' and a.matnr = #{matnr} AND a.three_code = #{threeCode} AND a.process_sts = 1")
    Double selectSumAnfmeByMatnrProcess(@Param("matnr") String matnr,@Param("threeCode") String threeCode);
    @Select("select sum(a.anfme) as sum from agv_loc_detl a left join agv_loc_mast b on a.loc_no = b.loc_no where b.loc_sts = 'F' and a.matnr = #{matnr} AND a.three_code = #{threeCode} AND a.process_sts != 1 AND b.lev1 != 2")
    @Select("select sum(a.anfme) as sum from agv_loc_detl a left join agv_loc_mast b on a.loc_no = b.loc_no where b.loc_sts = 'F' and a.matnr = #{matnr} AND a.three_code = #{threeCode} AND a.process_sts != 1 AND b.floor != 1")
    Double selectSumAnfmeByMatnrProcessed(@Param("matnr") String matnr,@Param("threeCode") String threeCode);
    @Select("select sum(a.anfme) as sum from agv_loc_detl a left join agv_loc_mast b on a.loc_no = b.loc_no where (b.loc_sts = 'F' or b.loc_sts = 'R') and b.floor = #{floor} and a.matnr = #{matnr} AND a.three_code = #{threeCode} AND a.process_sts != 1")
src/main/java/com/zy/asrs/service/AgvBasDevpService.java
@@ -26,6 +26,7 @@
    List<String> selectCacheShelvesStationCodeByFloor(int floor);
    List<String> selectCacheShelvesStationCodeByLocType(short locType, int floor);
    List<String> selectCacheShelvesStationCodeByLocType2(short locType, int floor);
    public List<Map<String,Object>> selectDevNoAndNumBystationCode(String stationCode);
src/main/java/com/zy/asrs/service/impl/AgvBasDevpServiceImpl.java
@@ -303,6 +303,10 @@
    public List<String> selectCacheShelvesStationCodeByLocType(short locType, int floor) {
        return this.baseMapper.selectCacheShelvesStationCodeByLocType(locType,floor);
    }
    @Override
    public List<String> selectCacheShelvesStationCodeByLocType2(short locType, int floor) {
        return this.baseMapper.selectCacheShelvesStationCodeByLocType2(locType,floor);
    }
    public List<Map<String,Object>> selectDevNoAndNumBystationCode(String stationCode){
        return this.baseMapper.selectDevNoAndNumBystationCode(stationCode);
src/main/java/com/zy/asrs/service/impl/AgvMobileServiceImpl.java
@@ -701,6 +701,12 @@
        List<AgvWrkDetl> agvWrkDetls = agvWrkDetlService.selectList(new EntityWrapper<AgvWrkDetl>().eq("supp_code",param.getBarcode()));
        agvWrkDetls.forEach(agvWrkDetl -> {
            for (AgvWrkDetl wrkDetl : param.getWrkDetls()) {
                if (wrkDetl.getMatnr().equals(agvWrkDetl.getMatnr()) && wrkDetl.getThreeCode().equals(agvWrkDetl.getThreeCode())) {
                    agvWrkDetl.setAnfme(wrkDetl.getAnfme());
                    break;
                }
            }
            agvWrkDetl.setProcessSts(2);
            agvWrkDetl.setOrderNo(agvWrkDetl.getOrderNo().substring(2));
            agvWrkDetl.setModiUser(userId);
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java
@@ -17,8 +17,11 @@
import com.zy.common.model.TaskDto;
import com.zy.common.service.AgvCommonService;
import com.zy.common.web.BaseController;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.Synchronized;
import lombok.extern.slf4j.Slf4j;
import org.junit.Test;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
@@ -69,6 +72,8 @@
    private AgvWrkDetlLogService agvWrkDetlLogService;
    @Autowired
    private WrkMastExecuteService wrkMastExecuteService;
    @Autowired
    private ConfigService configService;
    /*
@@ -476,13 +481,28 @@
                    }
                }
            });
            if (isCurrLev.get()) {
                agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
            Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "elevatorTasks"));
            if (Cools.isEmpty(config)) {
                if (isCurrLev.get()) {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                } else {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                }
            } else {
                agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                List<AgvWrkMast> agvWrkMasts = agvWrkMastService.selectList(new EntityWrapper<AgvWrkMast>().like("loc_no", "02F1").like("source_loc_no", "F1"));
                if (Integer.parseInt(config.getValue()) <= agvWrkMasts.size()) {
                    agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                } else {
                    if (isCurrLev.get()) {
                        agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,true);
                    } else {
                        agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                    }
                    //agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                }
            }
            String devNo = agvBasDevp.getDevNo();
            String locNo = agvLocMast.getLocNo();
@@ -514,7 +534,6 @@
        updateAgvLocMast(agvLocMast,"S");
        return agvLocMast.getLocNo();
    }
    /*
    空板出库
     */
@@ -693,7 +712,9 @@
        if (Cools.isEmpty(wrkMast)){
            throw new CoolException(workNo+"工作档不存在");
        }
        if (wrkMast.getIoType() == 113 && (wrkMast.getWrkSts() != 212L || wrkMast.getWrkSts() != 213L || wrkMast.getWrkSts() != 214L)) {
            throw new CoolException(workNo+"不支持手动维护");
        }
        if (wrkMast.getIoType()==121){
            if (wrkMast.getWrkSts()<12L){
                agvWrkMastService.updateWrkStsByWrkNo(wrkMast.getWrkNo(),205,"手动完成",userId);
@@ -1206,4 +1227,4 @@
    }
}
}
src/main/java/com/zy/asrs/task/AgvWrkMastScheduler.java
@@ -142,7 +142,7 @@
                try{
                    agvWrkMastHandler.startPutWayWrk(agvWrkMast);
                } catch (Exception e){
                    log.error("工作号"+agvWrkMast.getWrkNo()+"定时处理AGV工作档中工作状态为206,处理失败:===》异常原因:"+e.getMessage());
                    log.error("工作号"+agvWrkMast.getWrkNo()+"定时处理AGV工作档中工作状态为201,处理失败:===》异常原因:"+e.getMessage());
                }
            });
        }
src/main/java/com/zy/asrs/task/AutoMoveScheduler.java
@@ -1,7 +1,11 @@
package com.zy.asrs.task;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.AgvBasDevp;
import com.zy.asrs.entity.AgvLocMast;
import com.zy.asrs.entity.AgvWrkMast;
@@ -10,11 +14,15 @@
import com.zy.asrs.service.AgvWrkMastService;
import com.zy.asrs.task.core.ReturnT;
import com.zy.asrs.task.handler.AutoMoveHandler;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
import java.text.ParseException;
import java.text.SimpleDateFormat;
import java.util.Date;
import java.util.List;
@@ -31,6 +39,8 @@
    private AgvWrkMastService agvWrkMastService;
    @Autowired
    private AgvBasDevpService agvBasDevpService;
    @Autowired
    private ConfigService configService;
    // 调拨出库
//    @Scheduled(cron = "0/2 * * * * ? ")
@@ -305,4 +315,57 @@
            }
        }
    }
    /**
     * 自动移库
     *
     */
    @Scheduled(cron = "0/2 * * * * ? ")
    private void autoEmptyBack7() throws ParseException {
        Date now = new Date();
        SimpleDateFormat sdf = new SimpleDateFormat("yyyy-MM-dd");
        String currentDay = sdf.format(now);
        Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "autoTime"));
        if (Cools.isEmpty(config)) {
        } else {
            if (config.getStatus().intValue() == 0) {
                return;
            }
            JSONObject jsonObject = JSON.parseObject(config.getValue().toString());
            Integer maxTansk = jsonObject.getInteger("maxTansk");
            //Integer startTime = jsonObject.getInteger("startTime");
            String startTime = jsonObject.getString("startTime");
            long time1 = new SimpleDateFormat("yyyy-MM-dd HH:mm").parse(currentDay + " " + startTime).getTime();
            long time = now.getTime();
            long time3 = time - time1;
            if (time3 > 0 && time3 < (1000* 60 * 10)) {
                List<AgvWrkMast> agvWrkMasts = agvWrkMastService.selectList(new EntityWrapper<AgvWrkMast>().like("loc_no", "02F1").like("source_loc_no", "F1"));
                if (maxTansk <= agvWrkMasts.size()){
                    return;
                }
                List<AgvLocMast> agvLocMasts = agvLocMastService.selectList(
                        new EntityWrapper<AgvLocMast>()
                                .eq("floor", 1)
                                .eq("lev1", 1)
                                .eq("loc_sts","F")
                                .eq("loc_type1",3));
                if (agvLocMasts.isEmpty()) {
                    return;
                }
                for (AgvLocMast agvLocMast : agvLocMasts) {
                    try{
                        autoMoveHandler.autoTransfers(agvLocMast,maxTansk);
                    } catch (Exception e){
                        log.error("库位号"+agvLocMast.getLocNo()+"空板自动回库 库位-接驳点  库位-吸塑车间,处理失败:===》异常原因:"+e.getMessage());
                    }
                }
            }
        }
    }
}
src/main/java/com/zy/asrs/task/handler/AutoMoveHandler.java
@@ -537,4 +537,73 @@
        return SUCCESS;
    }
    public ReturnT<String> autoTransfers(AgvLocMast agvLocMast,Integer maxTansk) {
        Date now = new Date();
        List<AgvLocDetl> locDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", agvLocMast.getLocNo()));
        locDetls.forEach(agvLocDetl -> {
            if (agvLocDetl.getProcessSts().equals(1)) {
                throw new CoolException("当前库位有库存未加工");
            }
        });
        //查询工作档
        AgvWrkMast agvWrkMast = agvWrkMastService.selectByContainerCode(agvLocMast.getBarcode());
        if(!Cools.isEmpty(agvWrkMast)){
            throw new CoolException("当前"+agvLocMast.getBarcode()+"货架码已在工作档中");
        }
        //检索库位,选择合适的库位
        AgvLocMast LocMast = agvCommonService.getLocNo(3,1,false,false);
        if (LocMast.getLev1() != 2) {
            throw new CoolException("目标楼层不是吸塑二楼");
        }
        //生成工作档
        AgvWrkMast mast = new AgvWrkMast();
        //工作状态
        mast.setWrkSts(201L);
        //入出库类型
        mast.setIoType(12);
        mast.setIoTime(now);
        //优先级
        mast.setIoPri(300.0);
        //源站点
        mast.setSourceLocNo(agvLocMast.getLocNo());
        //目标站点
        mast.setLocNo(LocMast.getLocNo());
        //货架编码
        mast.setBarcode(agvLocMast.getBarcode());
        //货架类型
        mast.setWhsType(30);
        mast.setAppeUser(9527L);
        mast.setAppeTime(now);
        mast.setModiUser(9527L);
        mast.setModiTime(now);
        mast.setLogErrMemo("doAutoMove");
        if (!agvWrkMastService.insertByIncrease(mast)) {
            throw new CoolException("保存工作档失败");
        }
        AgvWrkMast mast1 = agvWrkMastService.selectOne(new EntityWrapper<AgvWrkMast>().eq("loc_no", LocMast.getLocNo()).eq("source_loc_no",agvLocMast.getLocNo()));
        //生成工作档明细
        List<AgvLocDetl> agvLocDetls = agvLocDetlService.selectList(new EntityWrapper<AgvLocDetl>().eq("loc_no", agvLocMast.getLocNo()));
        agvLocDetls.forEach(agvLocDetl -> {
            AgvWrkDetl wrkDetl = new AgvWrkDetl();
            wrkDetl.setWrkNo(mast1.getWrkNo());
            wrkDetl.sync(agvLocDetl);
            wrkDetl.setSuppCode(agvLocDetl.getSuppCode());
            wrkDetl.setIoTime(now);
            wrkDetl.setAppeUser(9527L);
            wrkDetl.setAppeTime(now);
            wrkDetl.setModiUser(9527L);
            wrkDetl.setModiTime(now);
            if (!agvWrkDetlService.insert(wrkDetl)) {
                throw new CoolException("保存工作明细失败");
            }
        });
        //更新目标库位状态
        updateAgvLocMast(agvLocMast,"R");
        updateAgvLocMast(LocMast,"S");
        return SUCCESS;
    }
}