#

zjj

2025-04-14 bf9d0e6fe5c6c6c6a885007a0a7596f460a5e1f2

#

 src/main/java/com/zy/asrs/utils/Utils.java

@@ -2,6 +2,8 @@

import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.RowLastno;
import com.zy.common.properties.SlaveProperties;

import java.text.DecimalFormat;
@@ -32,6 +34,79 @@
    public static final List<Integer> SECOND_GROUP_ROW_LIST3 = new ArrayList<Integer>() {{
        add(10);
    }};

    //库位排号分配
    public static int[] LocNecessaryParameters(Integer whsType, Integer curRow, Integer crnNumber) {
        switch (whsType){
            case 1://经典双伸库位
                return LocNecessaryParametersDoubleExtension(whsType, curRow, crnNumber);
            default:
                return LocNecessaryParametersMove(whsType, curRow, crnNumber);//moveCrnNo
        }
    }

    public static boolean BooleanWhsTypeSta(Integer whsType) {
        if (whsType == 1) {
            return true;
        }
        return false;
    }

    //经典双伸库位移库
    public static int[] LocNecessaryParametersMove(Integer whsType, Integer curRow, Integer moveCrnNo) {
        int[] necessaryParameters = new int[]{0, 0, 0, 0};
        necessaryParameters[0] = 2; // 轮询次数
        if (curRow.equals(moveCrnNo*4-2)){
            necessaryParameters[1] = curRow+2;    //curRow   最深库位排
            necessaryParameters[2] = moveCrnNo;     //crnNo     堆垛机号
            necessaryParameters[3] = curRow+1;    //nearRow  最浅库位排
        }else {
            necessaryParameters[1] = curRow-2;    //curRow   最深库位排
            necessaryParameters[2] = moveCrnNo;     //crnNo     堆垛机号
            necessaryParameters[3] = curRow-1;    //nearRow  最浅库位排
        }
        return necessaryParameters;
    }

    //经典双伸库位
    public static int[] LocNecessaryParametersDoubleExtension(Integer whsType, Integer curRow, Integer crnNumber) {
        int[] necessaryParameters = new int[]{0, 0, 0, 0};
        if (BooleanWhsTypeSta(whsType)) {
            necessaryParameters[0] = crnNumber; // 轮询次数
            //满板正常入库
            if (curRow.equals(crnNumber * 4)) {
                necessaryParameters[1] = 1;    //curRow   最深库位排
                necessaryParameters[2] = 1;     //crnNo     堆垛机号
                necessaryParameters[3] = 2;    //nearRow  最浅库位排
            } else if (curRow.equals(crnNumber * 4 - 3)) {
                necessaryParameters[1] = 4;    //curRow   最深库位排
                necessaryParameters[2] = 1;     //crnNo     堆垛机号
                necessaryParameters[3] = 3;    //nearRow  最浅库位排
            } else {
                curRow = curRow + 4;
                if (curRow < 1 || curRow > (crnNumber * 4)) {
                    throw new CoolException("库位排号异常：排号：" + curRow);
                }
                if ((curRow - 1) % 4 == 0) {
                    necessaryParameters[1] = curRow;    //curRow   最深库位排
                    necessaryParameters[2] = (curRow + 3) / 4;     //crnNo     堆垛机号
                    necessaryParameters[3] = curRow + 1;    //nearRow  最浅库位排
                } else if (curRow % 4 == 0) {
                    necessaryParameters[1] = curRow;    //curRow   最深库位排
                    necessaryParameters[2] = curRow / 4;     //crnNo     堆垛机号
                    necessaryParameters[3] = curRow - 1;    //nearRow  最浅库位排
                } else {
                    throw new CoolException("库位排号异常：排号：" + curRow);
                }
            }
        }
        return necessaryParameters;
    }
    public static boolean BooleanWhsTypeStaIoType(RowLastno rowLastno) {  //查询相似物料开关

        return true;
    }

    public static List<String> getGroupLocNo(String locNo, Boolean pakIn) {
        int row = getRow(locNo);
        List<String> result = new ArrayList<>();

 src/main/java/com/zy/common/service/CommonService.java

@@ -20,6 +20,7 @@
import org.springframework.transaction.annotation.Transactional;

import java.util.ArrayList;
import java.util.Arrays;
import java.util.List;

/**
@@ -135,6 +136,302 @@

    }

    @Transactional
    public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //箱号
            batch = "";
        }
        if (Cools.isEmpty(grade)) {  //备用
            grade = "";
        }

        // 初始化参数
        int crnNo = 0;      //堆垛机号
        int nearRow = 0;    //最浅库位排
        int curRow = 0;     //最深库位排
        int rowCount = 0;   //轮询轮次
        LocMast locMast = null;     // 目标库位

        StartupDto startupDto = new StartupDto();
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crnNumber = rowLastno.getCrnQty();

        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常，请联系管理员");
        }
        // ===============>>>> 开始执行
        curRow = rowLastno.getCurrentRow();

        if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
            crnNumber = moveCrnNo;
            if (times==0){
                curRow = moveCrnNo*4-1;
            }else {
                curRow = moveCrnNo*4-2;
            }
        }

        //此程序用于优化堆垛机异常时的运行时间
        for (int i = times; i < crnNumber*2; i++) {
            int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
            log.info(Arrays.toString(locNecessaryParameters));
            curRow = locNecessaryParameters[1];
            crnNo = locNecessaryParameters[2];
            if (basCrnpService.checkSiteError(crnNo, true)) {
                rowCount =  locNecessaryParameters[0];
                nearRow = locNecessaryParameters[3];
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
                if (locMasts.size()<=10){
                    times++;
                    continue;
                }
                break;
            } else {
                times++;
            }
        }
        if (nearRow == 0) {
            throw new CoolException("无可用堆垛机");
        }

        boolean signRule1 = false;
        boolean signRule2 = false;


        // 靠近摆放规则 --- 同天同规格物料 //分离版
//        if (!Cools.isEmpty(matnr) &&  (staDescId == 1)){
//            signRule1 = true;
//        }
        // 靠近摆放规则 --- 同天同规格物料 //互通版
        if (!Cools.isEmpty(matnr) && staDescId == 1) {
            signRule2 = true;
        }

        if (!Cools.isEmpty(matnr) &&  (staDescId == 11 || staDescId == 111)) {
            signRule1 = true;
        }

        if (signRule1){
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
            for (LocMast locMast1:locMasts){
                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
                LocMast locMast2 = locMastService.selectById(shallowLoc);
                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
                    LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
                    if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
                        locMast = locMast1;
                        break;
                    }
                }
            }
        }else if (signRule2){
            List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }

//        // 靠近摆放规则 --- 空托  //分离版
//        if (staDescId == 10) {
//            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
//            for (LocMast locMast1:locMasts){
//                if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
//                    continue;
//                }
//                String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
//                LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
//                if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
//                    locMast = locMast1;
//                    break;
//                }
//            }
//        }

        // 靠近摆放规则 --- 空托 //互通版
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().in("crn_no",1,2).eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                            if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                                locMast = shallowLoc;
                                crnNo = locMast.getCrnNo();
                                log.error("靠近摆放库位号");
                                break;
                            }
                        }
                    }
                }
            }
        }

        Wrapper<StaDesc> wrapper = null;
        StaDesc staDesc = null;
        BasDevp staNo = null;

        if (Utils.BooleanWhsTypeSta(whsType)) {
            // 获取目标站
            wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//                throw new CoolException("入库路径不存在");
                crnNo = 0;
                locMast = null;
            }else {
                staNo = basDevpService.selectById(staDesc.getCrnStn());
                if (!staNo.getAutoing().equals("Y")) {
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                    crnNo = 0;
                    locMast = null;
                }
                startupDto.setStaNo(staNo.getDevNo());
            }
        }

        // 更新库位排号
        if (Utils.BooleanWhsTypeSta(whsType) && Cools.isEmpty(locMast)) {
            rowLastno.setCurrentRow(curRow);
            rowLastnoService.updateById(rowLastno);
        }

        // 1.按规则查找库位
        if (Cools.isEmpty(locMast) && crnNo != 0) {
            List<LocMast> locMasts = null;
                locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("row1", nearRow)
                        .eq("loc_sts", "O")
                        .orderBy("lev1", true).orderBy("bay1", false));


            for (LocMast locMast1 : locMasts) {
                if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                    continue;
                }
                if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                    String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                    LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                            .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                    if (!Cools.isEmpty(locMast2)) {
                        locMast = locMast2;
                        break;
                    }
                } else {
                    if (!Cools.isEmpty(locMast1)) {
                        locMast = locMast1;
                        break;
                    }
                }
            }

            if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                for (LocMast locMast1 : locMasts) {
                    if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
                        continue;
                    }
                    if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
                        String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
                        LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("loc_no", shallowLoc).eq("loc_sts", "O"));
                        if (!Cools.isEmpty(locMast2)) {
                            locMast = locMast2;
                            break;
                        } else {
                            locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("loc_no", shallowLoc).eq("loc_sts", "F"));
                            if (!Cools.isEmpty(locMast2)) {
                                locMast = locMast1;
                                break;
                            } else {
                                locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_no", shallowLoc).eq("loc_sts", "D"));
                                if (!Cools.isEmpty(locMast2)) {
                                    locMast = locMast1;
                                    break;
                                }
                            }
                        }
                    } else {
                        if (!Cools.isEmpty(locMast1)) {
                            locMast = locMast1;
                            break;
                        }
                    }
                }
            }
        }
        //查询当前库位类型空库位 小于5个则locmast = null
        List<LocMast> locTypeLocMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts", "O").eq("crn_no", crnNo).eq("loc_type1", locTypeDto.getLocType1())
        );
        if (null !=locTypeLocMasts && locTypeLocMasts.size()<=5){
            locMast = null;
        }

        if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
            locMast = null;
        }

        // 递归查询
        if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount*2) {
                times = times + 1;
                return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
            }
//            // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
//            if (locTypeDto.getLocType1() < 2) {
//                int i = locTypeDto.getLocType1() + 1;
//                locTypeDto.setLocType1((short)i);
//                return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
//            }
            log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();

        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }

    // 搜索单品(整个库位组)
    private LocMast getLocNoStepSingle(LocTypeDto locTypeDto, Integer sourceStaNo) {
        LocMast locMast = null;