自动化立体仓库 - WMS系统
zhangc
2024-12-25 aa3476e8ff45d168f0bb9376ed3a114610a65f12
添加工厂判断逻辑及优化库位查找
5个文件已修改
3个文件已添加
290 ■■■■ 已修改文件
src/main/java/com/zy/asrs/constant/AsrsConstants.java 8 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/AgvMobileController.java 7 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/AgvWorkService.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java 12 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/task/handler/AgvWrkMastHandler.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/utils/LocUtils.java 76 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/utils/OrderUtils.java 22 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/common/service/AgvCommonService.java 161 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/constant/AsrsConstants.java
New file
@@ -0,0 +1,8 @@
package com.zy.asrs.constant;
public class AsrsConstants {
    //B是二厂,G是三厂
    public static final String ERCHANG = "B";
    public static final String SANCHANG = "G";
}
src/main/java/com/zy/asrs/controller/AgvMobileController.java
@@ -12,6 +12,7 @@
import com.zy.asrs.entity.param.*;
import com.zy.asrs.service.*;
import com.zy.asrs.service.impl.OrderServiceImpl;
import com.zy.asrs.utils.OrderUtils;
import com.zy.common.web.BaseController;
import lombok.Synchronized;
import org.slf4j.Logger;
@@ -140,9 +141,11 @@
        params.getCombParams().forEach(combParam -> {
            agvMobileService.comb(combParam, getUserId());
        });
        //获取判断时哪个厂的订单
        String csocode = params.getCombParams().get(0).getCombMats().get(0).getCsocode();
        String factory = OrderUtils.getFactory(csocode);
        params.setContainerType(Short.valueOf(params.getContainerCode().substring(0, 2)));
        workService.emptyPlateIn(params.getDevNo(), params.getContainerCode(), params.getContainerType(), getUserId(), false);
        workService.emptyPlateIn(params.getDevNo(), params.getContainerCode(), params.getContainerType(), getUserId(), false,factory);
        return R.ok("生成工作档成功");
    }
@@ -157,7 +160,7 @@
        for (AgvMobileStartParam.Pda pda : params.getPad()) {
            pda.setContainerType(Short.valueOf(pda.getContainerCode().substring(0, 2)));
            workService.emptyPlateIn(pda.getDevNo(), pda.getContainerCode(), pda.getContainerType(), getUserId(), false);
            workService.emptyPlateIn(pda.getDevNo(), pda.getContainerCode(), pda.getContainerType(), getUserId(), false,null);
        }
        return R.ok();
src/main/java/com/zy/asrs/service/AgvWorkService.java
@@ -44,7 +44,7 @@
    /*
    空板入库
     */
    String emptyPlateIn(String station,String containerCode,Short containerType, Long userId, boolean emptyAutoIn);
    String emptyPlateIn(String station,String containerCode,Short containerType, Long userId, boolean emptyAutoIn, String factory );
    void emptyPlateOut(String station, int containerType, Long userId);
src/main/java/com/zy/asrs/service/impl/AgvWorkServiceImpl.java
@@ -480,7 +480,7 @@
    入库
     */
    @Transactional
    public String emptyPlateIn(String station, String containerCode, Short containerType, Long userId, boolean emptyAutoIn) {
    public String emptyPlateIn(String station, String containerCode, Short containerType, Long userId, boolean emptyAutoIn,String factory) {
        Date now = new Date();
@@ -569,19 +569,19 @@
            Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "elevatorTasks"));
            if (Cools.isEmpty(config)) {
                if (isCurrLev.get()) {
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true);
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true,factory);
                } else {
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, false);
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, false,factory);
                }
            } else {
                List<AgvWrkMast> agvWrkMasts = agvWrkMastService.selectList(new EntityWrapper<AgvWrkMast>().like("loc_no", "02F1").like("source_loc_no", "F1"));
                if (Integer.parseInt(config.getValue()) <= agvWrkMasts.size()) {
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true);
                    agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true,factory);
                } else {
                    if (isCurrLev.get()) {
                        agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true);
                        agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, true,factory);
                    } else {
                        agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, false);
                        agvLocMast = agvCommonService.getLocNo(locType, agvBasDevp.getFloor(), false, false,factory);
                    }
                    //agvLocMast = agvCommonService.getLocNo(locType,agvBasDevp.getFloor(),false,false);
                }
src/main/java/com/zy/asrs/task/handler/AgvWrkMastHandler.java
@@ -44,7 +44,7 @@
    private static final List<Integer> MOVE_TYPE_List = new ArrayList<Integer>() {{
        add(11);
        add(12);
        //add(53);
        add(53);
        add(101);
        add(103);
        add(108);
src/main/java/com/zy/asrs/utils/LocUtils.java
New file
@@ -0,0 +1,76 @@
package com.zy.asrs.utils;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.constant.AsrsConstants;
import com.zy.asrs.entity.AgvLocMast;
import com.zy.asrs.service.AgvLocMastService;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;
import java.util.ArrayList;
import java.util.List;
@Component
public class LocUtils {
    @Autowired
    private AgvLocMastService agvLocMastService;
    /**
     * 查询库位
     * @param type
     * @param factory
     * @return
     */
    public   AgvLocMast getLocNoRuleByFactory(int type, String factory) {
        if (Cools.isEmpty(factory)) {
            throw new CoolException("搜索库位时,订单类型错误");
        }
        try {
            EntityWrapper<AgvLocMast> wrapper = new EntityWrapper<>();
            wrapper.eq("loc_sts", "O").eq("loc_type1", type);
            List<AgvLocMast> agvLocMasts = new ArrayList<>();
            if (factory.equalsIgnoreCase(AsrsConstants.ERCHANG)) {
                wrapper.orderBy("lev1", false);
            } else if (factory.equalsIgnoreCase(AsrsConstants.SANCHANG)) {
                wrapper.orderBy("lev1", true);
            }
            agvLocMasts = agvLocMastService.selectList(wrapper);
            for (AgvLocMast agvLocMast : agvLocMasts) {
                AgvLocMast agvLocMast1 = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", agvLocMast.getLocNo()));
                if (agvLocMast1.getLocSts().equals("O")) {
                    return agvLocMast1;
                }
            }
            throw new CoolException("搜索库位时,未找到可入库库位。");
        } catch (Exception e) {
            throw new CoolException("搜索库位时,未找到可入库库位。");
        }
    }
    /**
     * 查询库位
     * @param type
     * @param floor
     * @return
     */
    public AgvLocMast getLocNoRuleByFloor(int type, Integer floor, Integer lev1) {
        try {
            EntityWrapper<AgvLocMast> wrapper = new EntityWrapper<>();
            wrapper.eq("loc_sts", "O").eq("loc_type1", type).eq("floor", floor).eq("lev1", lev1);
            List<AgvLocMast> agvLocMasts = agvLocMastService.selectList(wrapper);
            for (AgvLocMast agvLocMast : agvLocMasts) {
                AgvLocMast agvLocMast1 = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", agvLocMast.getLocNo()));
                if (agvLocMast1.getLocSts().equals("O")) {
                    return agvLocMast1;
                }
            }
            throw new CoolException("搜索库位时,未找到可入库库位。");
        } catch (Exception e) {
            throw new CoolException("搜索库位时,未找到可入库库位。");
        }
    }
}
src/main/java/com/zy/asrs/utils/OrderUtils.java
New file
@@ -0,0 +1,22 @@
package com.zy.asrs.utils;
import com.core.common.Cools;
import com.zy.asrs.constant.AsrsConstants;
public class OrderUtils {
    /**
     * 判断时哪个厂的订单
     * 订单编号里有B是二厂,G是三厂
     */
    public static String getFactory(String threeCode) {
        if (Cools.isEmpty(threeCode)) {
            return null;
        }
        if (threeCode.contains(AsrsConstants.ERCHANG)) {
            return AsrsConstants.ERCHANG;
        } else {
            return AsrsConstants.SANCHANG;
        }
    }
}
src/main/java/com/zy/common/service/AgvCommonService.java
@@ -5,6 +5,7 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.LocUtils;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -35,6 +36,9 @@
    @Autowired
    AgvBasDevpService agvBasDevpService;
    @Autowired
    private LocUtils locUtils;
    public int getWorkNo(Integer wrkMk) {
        AgvWrkLastno wrkLastno = agvWrkLastnoService.selectById(wrkMk);
        if (Cools.isEmpty(wrkLastno)) {
@@ -46,24 +50,24 @@
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            AgvWrkMast wrkMast = agvWrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        if (workNo > 0){
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            agvWrkLastnoService.updateById(wrkLastno);
        }
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (agvWrkMastService.selectById(workNo)!=null) {
            if (agvWrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
@@ -74,7 +78,7 @@
     * 检索库位号
     * @return locNo 检索到的库位号
     */
    public AgvLocMast getLocNo(int type, int floor,boolean isEmpty,boolean isCurrLev) {
    public AgvLocMast getLocNo(int type, int floor, boolean isEmpty, boolean isCurrLev, String factory) {
        // 目标库位
        AgvLocMast locMast = null;
//        if(Cools.isEmpty(agvWaitPakinList)){
@@ -112,24 +116,29 @@
//        }
        try{
        try {
            // 开始查找库位 ==============================>>
            //如果是半成品箱壳
            if (type == 6) {
            }else {
            // 四期项目:需要改查找库位逻辑
            // 箱壳入库
            if (type == 3) {
                //优先入库吸塑1楼,在2楼
                locMast = locUtils.getLocNoRuleByFactory(type, factory);
            } else if (type == 6) {
                //半成品箱壳入库,入到吸塑2楼的370个库位里
                locMast = locUtils.getLocNoRuleByFloor(type, floor, 2);
            } else {
                //不动这个逻辑
                locMast = getLocNoRule(type,floor,isEmpty,isCurrLev);
                locMast = getLocNoRule(type, floor, isEmpty, isCurrLev);
            }
            if (locMast != null) {
                return locMast;
            }
        }catch (Exception e){
            throw new CoolException(floor+"楼;该楼层没有空库位===>"+e.getMessage());
        } catch (Exception e) {
            throw new CoolException(floor + "楼;该楼层没有空库位===>" + e.getMessage());
        }
        //找不到库位,抛出异常
        throw new CoolException(floor+"楼;该楼层没有空库位");
        throw new CoolException(floor + "楼;该楼层没有空库位");
    }
    /*
@@ -141,24 +150,24 @@
                .eq("matnr", agvWaitPakin.getMatnr())
                .eq("batch", agvWaitPakin.getModel())
                .eq("floor", floor));
        if(Cools.isEmpty(agvLocRules)){
        if (Cools.isEmpty(agvLocRules)) {
            agvLocRules = agvLocRuleService.selectList(new EntityWrapper<AgvLocRule>()
                    .eq("matnr", agvWaitPakin.getMatnr())
                    .eq("floor", floor));
        }
        if(Cools.isEmpty(agvLocRules)){
        if (Cools.isEmpty(agvLocRules)) {
            return null;
        }
        for (AgvLocRule agvLocRule : agvLocRules) {
            EntityWrapper<AgvLocMast> wrapper = new EntityWrapper<>();
            wrapper.between("row1",agvLocRule.getRowBeg(),agvLocRule.getRowEnd())
                    .between("bay1",agvLocRule.getBayBeg(),agvLocRule.getBayEnd())
                    .between("lev1",agvLocRule.getLevBeg(),agvLocRule.getLevEnd())
                    .eq("floor",floor)
                    .eq("loc_sts","O");
            wrapper.between("row1", agvLocRule.getRowBeg(), agvLocRule.getRowEnd())
                    .between("bay1", agvLocRule.getBayBeg(), agvLocRule.getBayEnd())
                    .between("lev1", agvLocRule.getLevBeg(), agvLocRule.getLevEnd())
                    .eq("floor", floor)
                    .eq("loc_sts", "O");
            AgvLocMast agvLocMast = agvLocMastService.selectOne(wrapper);
            if(!Cools.isEmpty(agvLocMast)){
            if (!Cools.isEmpty(agvLocMast)) {
                return agvLocMast;
            }
        }
@@ -200,7 +209,7 @@
    /*
    靠近摆放规则
     */
    private AgvLocMast getLocByProximityRule(){
    private AgvLocMast getLocByProximityRule() {
        //to do
        return null;
    }
@@ -208,30 +217,30 @@
    /*
    根据物料频率查找
     */
    private AgvLocMast getLocByFre(int fre, int floor){
        if(floor == 1){
            if(fre == 1){
    private AgvLocMast getLocByFre(int fre, int floor) {
        if (floor == 1) {
            if (fre == 1) {
                return agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>()
                        .eq("floor",floor)
                        .eq("loc_sts","O")
                        .orderBy("bay1",false));
            }else{
                        .eq("floor", floor)
                        .eq("loc_sts", "O")
                        .orderBy("bay1", false));
            } else {
                return agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>()
                        .eq("floor",floor)
                        .eq("loc_sts","O")
                        .eq("floor", floor)
                        .eq("loc_sts", "O")
                        .orderBy("bay1"));
            }
        }
        if(floor == 3){
            if(fre == 1){
        if (floor == 3) {
            if (fre == 1) {
                return agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>()
                        .eq("floor",floor)
                        .eq("loc_sts","O")
                        .orderBy("row1",false));
            }else{
                        .eq("floor", floor)
                        .eq("loc_sts", "O")
                        .orderBy("row1", false));
            } else {
                return agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>()
                        .eq("floor",floor)
                        .eq("loc_sts","O")
                        .eq("floor", floor)
                        .eq("loc_sts", "O")
                        .orderBy("row1"));
            }
        }
@@ -239,13 +248,14 @@
        throw new CoolException("搜索库位时,楼层出错。");
    }
    //随机取一个货位
    private AgvLocMast getLocNoRule(int type,int floor,boolean isEmpty,boolean isCurrLev){
    private AgvLocMast getLocNoRule(int type, int floor, boolean isEmpty, boolean isCurrLev) {
        Boolean orderBy = false;
        int levCount = 0;
        int times = 1;
        if (floor == 1 || floor >= 4) {
            if (floor >= 4 ) {
            if (floor >= 4) {
                floor = 1;
            }
            orderBy = true;
@@ -254,45 +264,46 @@
            orderBy = false;
            levCount = 1;
        }
        try{
        try {
            EntityWrapper<AgvLocMast> wrapper = new EntityWrapper<>();
            wrapper.eq("loc_sts", "O").eq("loc_type1", type);
            List<AgvLocMast> agvLocMasts = new ArrayList<>();
            //不是空板优先找2层
            if (isEmpty) {
                wrapper.eq("floor", floor).eq("lev1",1);
                wrapper.eq("floor", floor).eq("lev1", 1);
            } else {
                if (isCurrLev) {
                    wrapper.eq("floor", floor).eq("lev1",1);
                    wrapper.eq("floor", floor).eq("lev1", 1);
                } else {
                    wrapper.eq("floor", floor).orderBy("lev1",!orderBy);
                    wrapper.eq("floor", floor).orderBy("lev1", !orderBy);
                }
            }
            //当目标库位是1楼
            if(floor == 1) {
                wrapper.orderBy("loc_no",false);
            if (floor == 1) {
                wrapper.orderBy("loc_no", false);
            }
            agvLocMasts = agvLocMastService.selectList(wrapper);
            //是否当前层
            if (Cools.isEmpty(agvLocMasts) && !isCurrLev) {
                if (times < levCount) {
                    times++;
                    return getLocNoRule(type,floor,isEmpty,isCurrLev);
                    return getLocNoRule(type, floor, isEmpty, isCurrLev);
                }
            }
            for (AgvLocMast agvLocMast : agvLocMasts){
            for (AgvLocMast agvLocMast : agvLocMasts) {
                AgvLocMast agvLocMast1 = agvLocMastService.selectOne(new EntityWrapper<AgvLocMast>().eq("loc_no", agvLocMast.getLocNo()));
                if (agvLocMast1.getLocSts().equals("O")){
                if (agvLocMast1.getLocSts().equals("O")) {
                    return agvLocMast1;
                }
            }
            throw new CoolException("搜索库位时,未找到可入库库位。");
        }catch (Exception e){
        } catch (Exception e) {
            throw new CoolException("搜索库位时,未找到可入库库位。");
        }
    }
    /**
     * 检索库位号
     * @return locNo 检索到的库位号
@@ -302,13 +313,13 @@
        AgvBasDevp basDevp = null;
        // 开始查找库位 ==============================>>
        basDevp = getDevpNoRule(type,floor);
        basDevp = getDevpNoRule(type, floor);
        if (basDevp != null) {
            return basDevp;
        }
        //找不到库位,抛出异常
        throw new CoolException("楼层号:"+floor+";该楼层没有空接驳位");
        throw new CoolException("楼层号:" + floor + ";该楼层没有空接驳位");
    }
@@ -321,25 +332,25 @@
        AgvBasDevp basDevp = null;
        // 开始查找库位 ==============================>>
        basDevp = getDevpNoAuto(type,floor,auto);
        basDevp = getDevpNoAuto(type, floor, auto);
        if (basDevp != null) {
            return basDevp;
        }
        //找不到库位,抛出异常
        throw new CoolException("楼层号:"+floor+";该楼层没有空接驳位");
        throw new CoolException("楼层号:" + floor + ";该楼层没有空接驳位");
    }
    /**
     * 检索库位号
     * @return locNo 检索可入接驳位
     */
    public AgvBasDevp getDevpNo(int type, int floor, String auto ,String inEable) {
    public AgvBasDevp getDevpNo(int type, int floor, String auto, String inEable) {
        // 目标库位
        AgvBasDevp basDevp = null;
        // 开始查找库位 ==============================>>
        basDevp = getDevpNoInEable(type,floor,inEable);
        basDevp = getDevpNoInEable(type, floor, inEable);
        if (basDevp != null) {
            return basDevp;
        }
@@ -349,32 +360,32 @@
    }
    //随机取一个货位
    private AgvBasDevp getDevpNoRule(int type,int floor){
    private AgvBasDevp getDevpNoRule(int type, int floor) {
        return agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                .eq("loc_sts","O")
                .eq("floor",floor)
                .eq("loc_type1",type)
                .like("dev_no","DB"));
                .eq("loc_sts", "O")
                .eq("floor", floor)
                .eq("loc_type1", type)
                .like("dev_no", "DB"));
    }
    //随机取一个货位
    private AgvBasDevp getDevpNoAuto(int type,int floor,String auto){
    private AgvBasDevp getDevpNoAuto(int type, int floor, String auto) {
        return agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                .eq("loc_sts","O")
                .eq("floor",floor)
                .eq("loc_type1",type)
                .eq("autoing",auto)
                .like("dev_no","DB"));
                .eq("loc_sts", "O")
                .eq("floor", floor)
                .eq("loc_type1", type)
                .eq("autoing", auto)
                .like("dev_no", "DB"));
    }
    //随机取一个货位
    private AgvBasDevp getDevpNoInEable(int type,int floor,String inEable){
    private AgvBasDevp getDevpNoInEable(int type, int floor, String inEable) {
        return agvBasDevpService.selectOne(new EntityWrapper<AgvBasDevp>()
                .eq("loc_sts","O")
                .eq("floor",floor)
                .eq("loc_type1",type)
                .eq("in_enable",inEable)
                .like("dev_no","DB"));
                .eq("loc_sts", "O")
                .eq("floor", floor)
                .eq("loc_type1", type)
                .eq("in_enable", inEable)
                .like("dev_no", "DB"));
    }
}