自动化立体仓库 - WMS系统
zwl
8 天以前 7ec0d6926482a21b38c246ad460ca25cc78d6ffc
1.erp对接
2.电视机对接
8个文件已修改
293 ■■■■ 已修改文件
src/main/java/com/zy/asrs/controller/OpenController.java 55 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/entity/WorkChartAxis.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/mapper/ReportQueryMapper.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/OpenService.java 5 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/ExternalTaskFacadeServiceImpl.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java 37 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/task/WorkMastScheduler.java 184 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/OpenController.java
@@ -535,7 +535,7 @@
        }
        log.info("[outOrder] cache: {}", JSON.toJSONString(params));
        request.setAttribute("cache", params);
        Map<String, List<OutTaskParam>> linesByBatch = new LinkedHashMap<>();
        Map<String, List<OutTaskParam>> linesByBatchSeq = new LinkedHashMap<>();
        for (OutTaskParam outTaskParam : params) {
            if (Cools.isEmpty(outTaskParam) || Cools.isEmpty(outTaskParam.getOrderId())) {
                return R.error("出库单号不能为空");
@@ -546,10 +546,10 @@
            if (Cools.isEmpty(outTaskParam.getStationId())) {
                return R.error("托盘「" + outTaskParam.getPalletId() + "」出库口编码不能为空");
            }
            linesByBatch.computeIfAbsent(outTaskParam.getBatchSeq(), k -> new ArrayList<>()).add(outTaskParam);
            linesByBatchSeq.computeIfAbsent(outTaskParam.getBatchSeq(), k -> new ArrayList<>()).add(outTaskParam);
        }
        for (Map.Entry<String, List<OutTaskParam>> entry : linesByBatch.entrySet()) {
        for (Map.Entry<String, List<OutTaskParam>> entry : linesByBatchSeq.entrySet()) {
            List<OutTaskParam> lines = entry.getValue();
            OutTaskParam head = lines.get(0);
            String oid = head.getOrderId();
@@ -584,8 +584,13 @@
            }
        }
        List<OutTaskParam> groupedParams = new ArrayList<>(params.size());
        for (List<OutTaskParam> lines : linesByBatchSeq.values()) {
            groupedParams.addAll(lines);
        }
        Set<String> seenPallet = new LinkedHashSet<>();
        for (OutTaskParam outTaskParam : params) {
        for (OutTaskParam outTaskParam : groupedParams) {
            String pid = outTaskParam.getPalletId();
            String palletKey = pid == null ? "" : pid;
            if (!seenPallet.add(palletKey)) {
@@ -614,7 +619,7 @@
        List<OutTaskParam> missingStock = Lists.newArrayList();
        List<OutTaskParam> missingLoc = Lists.newArrayList();
        for (OutTaskParam outTaskParam : params) {
        for (OutTaskParam outTaskParam : groupedParams) {
            int countLoc = locDetlService.selectCount(new EntityWrapper<LocDetl>().eq("zpallet", outTaskParam.getPalletId()));
            if (countLoc == 0) {
                missingStock.add(outTaskParam);
@@ -642,7 +647,7 @@
            return R.error("没有找到托盘码对应库位:" + String.join(",", badPalletIds)).add(missingLoc);
        }
        return openService.outOrderBatch(params);
        return openService.outOrderBatch(linesByBatchSeq);
    }
    /**
@@ -692,6 +697,15 @@
    private String buildOutOrderBatchKey(OutTaskParam param) {
        return param.getOrderId() + "#" + param.getBatchSeq();
    }
    /**
     * 推荐出库站点
     */
    @PostMapping("/pakoutStaNo")
    public synchronized R pakoutStaNo(@RequestBody List<String> barcodes) {
        String StaNo = "1,2,3,4,5";
        return R.ok().add(StaNo);
    }
@@ -839,8 +853,8 @@
                if (w.getYmd() != null && key.equals(w.getYmd().trim())) {
                    inV = w.getInqty();
                    outV = w.getOutqty();
                    inC = w.getCube_inqty();
                    outC = w.getCube_outqty();
                    inC = w.getCubeInqty();
                    outC = w.getCubeOutqty();
                    break;
                }
            }
@@ -863,18 +877,21 @@
        outqty.setData(data2.toArray(array2));
        list.add(outqty);
        AxisBean cubeInqty = new AxisBean();
        cubeInqty.setName("入库体积");
        Integer[] array3 = new Integer[data3.size()];
        cubeInqty.setData(data3.toArray(array3));
        list.add(cubeInqty);
        if (data3.size() >0) {
            AxisBean cubeInqty = new AxisBean();
            cubeInqty.setName("入库体积");
            Integer[] array3 = new Integer[data3.size()];
            cubeInqty.setData(data3.toArray(array3));
            list.add(cubeInqty);
        }
        AxisBean cubeOutqty = new AxisBean();
        cubeOutqty.setName("出库体积");
        Integer[] array4 = new Integer[data4.size()];
        cubeOutqty.setData(data4.toArray(array4));
        list.add(cubeOutqty);
        if (data3.size() >0) {
            AxisBean cubeOutqty = new AxisBean();
            cubeOutqty.setName("出库体积");
            Integer[] array4 = new Integer[data4.size()];
            cubeOutqty.setData(data4.toArray(array4));
            list.add(cubeOutqty);
        }
        map.put("categories", categories);
        map.put("rows", list);
        return R.ok(map);
src/main/java/com/zy/asrs/entity/WorkChartAxis.java
@@ -12,6 +12,6 @@
    private String ymd;
    private int inqty;
    private int outqty;
    private double cube_inqty;
    private double cube_outqty;
    private double cubeInqty;
    private double cubeOutqty;
}
src/main/java/com/zy/asrs/mapper/ReportQueryMapper.java
@@ -72,7 +72,7 @@
    /**
     * 按小时汇总(视图 v_asr_inout_hourly_stat,ymd 与接口 yyyy-MM-dd HH 对齐)
     */
    @Select("SELECT ymd, inqty, outqty,cube_inqty,cube_outqty FROM v_asr_inout_hourly_stat ORDER BY ymd")
    @Select("SELECT ymd, inqty, outqty,cube_inqty as cubeInqty,cube_outqty as cubeOutqty FROM v_asr_inout_hourly_stat ")
    List<WorkChartAxis> getChartAxisHourly();
    /**
src/main/java/com/zy/asrs/service/OpenService.java
@@ -6,6 +6,7 @@
import com.zy.asrs.entity.result.OpenOrderCompeteResult;
import com.zy.asrs.entity.result.StockVo;
import java.util.Map;
import java.util.List;
public interface OpenService {
@@ -85,12 +86,12 @@
    /**
     * 7.11 出库通知单(传递有序无序规则)
     */
    R outOrder(OutTaskParam  param,int count);
    R outOrder(OutTaskParam  param,int count,int i);
    /**
     * 7.11 出库通知单(传递有序无序规则)批量建单,同一事务:任一行失败则全部回滚。
     */
    R outOrderBatch(List<OutTaskParam> params);
    R outOrderBatch(Map<String, List<OutTaskParam>> linesByBatchSeq);
    /**
     * 7.9 出库异常变动上报
src/main/java/com/zy/asrs/service/impl/ExternalTaskFacadeServiceImpl.java
@@ -87,10 +87,10 @@
        }
        if (param.getSeq() == null) {
            param.setSeq(1);
            param.setSeq(0);
        }
        R result = openService.outOrder(param, 1);
        R result = openService.outOrder(param, 1,1);
        if (!Objects.equals(result.get("code"), 200) || !autoConfirm) {
            return result;
        }
src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java
@@ -1504,11 +1504,11 @@
     * 7.11 出库通知单(传递有序无序规则)单条建单。
     */
    @Override
    public R outOrder(OutTaskParam param,int count) {
        return outOrder(param, count, 0);
    public R outOrder(OutTaskParam param,int count,int i) {
        return outOrder(param, count, 0 ,i);
    }
    private R outOrder(OutTaskParam param, int count, int teu) {
    private R outOrder(OutTaskParam param, int count, int teu , int i) {
        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "F").eq("barcode", param.getPalletId()));
        if (locMast == null) {
            throw new CoolException("没有找到托盘码=" + param.getPalletId() + "对应的库位");
@@ -1599,7 +1599,7 @@
            // 7.11:entryWmsCode、outDoorNo 复用明细备用字段。
            wrkDetl.setStandby1(param.getEntryWmsCode());
            wrkDetl.setStandby2(param.getOutDoorNo());
            wrkDetl.setSupp(param.getSeq()+"/"+count);
            wrkDetl.setSupp(i+"/"+count);
            wrkDetl.setTeu(param.getTeu());
            if (!wrkDetlService.insert(wrkDetl)) {
@@ -1627,20 +1627,23 @@
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R outOrderBatch(List<OutTaskParam> params) {
        int n = params.size();
        Map<String, Integer> batchLineCounts = new HashMap<>();
        Map<String, Integer> batchTeuCounts = buildOutOrderBatchTeuCounts(params);
        for (OutTaskParam outTaskParam : params) {
            batchLineCounts.merge(buildOutOrderBatchKey(outTaskParam), 1, Integer::sum);
        }
        for (OutTaskParam outTaskParam : params) {
            int count = batchLineCounts.getOrDefault(buildOutOrderBatchKey(outTaskParam), n);
            int teu = batchTeuCounts.getOrDefault(outTaskParam.getBatchSeq(), 1);
            R r = outOrder(outTaskParam, count, teu);
            if (!Objects.equals(r.get("code"), 200)) {
                throw new CoolException("出库建单失败");
    public R outOrderBatch(Map<String, List<OutTaskParam>> linesByBatchSeq) {
        for (Map.Entry<String, List<OutTaskParam>> entry : linesByBatchSeq.entrySet()) {
            int i = 0;
            for (OutTaskParam outTaskParam : entry.getValue()) {
                if(outTaskParam.getSeq()!=0){
                    i= outTaskParam.getSeq();
                }else{
                    i++;
                }
                int count = entry.getValue().size();
                int teu = outTaskParam.getTeu();
                R r = outOrder(outTaskParam, count, teu ,i);
                if (!Objects.equals(r.get("code"), 200)) {
                    throw new CoolException("出库建单失败");
                }
            }
        }
        return R.ok();
    }
src/main/java/com/zy/asrs/task/WorkMastScheduler.java
@@ -16,10 +16,14 @@
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
import java.math.BigInteger;
import java.util.ArrayList;
import java.util.Arrays;
import java.util.LinkedHashMap;
import java.util.Date;
import java.util.Map;
import java.util.List;
import java.util.Objects;
/**
 * Created by vincent on 2020/7/7
@@ -59,11 +63,11 @@
     * 任务自动下发。
     * <p>
     * 调度器只负责从工作档中挑出“当前允许下发”的任务,并将其转换成 WCS 接口需要的报文结构;
     * 真正的批量分组、调用 WCS、以及下发成功后的状态推进都放在 service 层统一处理。
     * 出库任务按 userNo -> batchSeq 分层汇总后串行下发,确保同一 userNo 下前一个 batchSeq 完成后再发下一个。
     * <p>
     * 当前批量下发的归并维度是:
     * 1. WCS接口路径(入库/出库/移库不能混发);
     * 2. work_mast.user_no + batch_seq(相同订单同批次的任务必须放到同一批次一起上报)。
     * 2. 出库任务按 work_mast.user_no -> work_mast.batch_seq 分层汇总,并按 batchSeq 自然升序下发。
     *
     * @author Ryan
     * @date 2026/1/10 14:42
@@ -80,56 +84,158 @@
        }
        List<WorkTaskParams> paramsList = new ArrayList<>();
        Map<String, LinkedHashMap<String, List<WorkTaskParams>>> outboundTasksByUserNo = new LinkedHashMap<>();
        for (WrkMast wrkMast : wrkMasts) {
            // 出库类任务(ioType > 100)默认需要 ERP 确认;未确认的任务在这里直接跳过。
            if (wrkMast.getIoType() > 100 && !"Y".equalsIgnoreCase(wrkMast.getPdcType())) {
                continue;
            }
            // WMS 库位编码转换成 WCS 可识别的库位编码。
            String wcsSourceLocNo = Cools.isEmpty(wrkMast.getSourceLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getSourceLocNo());
            String wcsLocNo = Cools.isEmpty(wrkMast.getLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getLocNo());
            WorkTaskParams params = new WorkTaskParams();
            // 101: 出库。有序任务才向 WCS 传 batch/batchSeq;seq=0 表示无序,不传这两个字段。
            if(wrkMast.getIoType()==101) {
                params.setType("out")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setLocNo(wcsSourceLocNo)
                        .setStaNo(String.valueOf(wrkMast.getStaNo()))
                        .setTaskPri(wrkMast.getIoPri().intValue())
                        .setBarcode(wrkMast.getBarcode());
                if (wrkMast.getPltType() != null && wrkMast.getPltType() > 0) {
                    params.setBatch(wrkMast.getUserNo())
                            .setBatchSeq(wrkMast.getPltType());
                }
            // 2: 入库。入库接口使用 sourceStaNo + 目标库位。
            } else if (wrkMast.getIoType() == 2 && !Cools.isEmpty(wrkMast.getSourceStaNo())) {
                params.setType("in")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setSourceStaNo(String.valueOf(wrkMast.getSourceStaNo()))
                        .setLocNo(wcsLocNo)
                        .setTaskPri(wrkMast.getIoPri().intValue())
                        .setBarcode(wrkMast.getBarcode());
            // 其余走移库接口,源库位和目标库位都需要带给 WCS。
            WorkTaskParams params = buildWorkTaskParams(wrkMast);
            if (isOutboundPublishTask(wrkMast)) {
                String userNo = normalizeGroupKey(wrkMast.getUserNo());
                String batchSeq = normalizeGroupKey(wrkMast.getBatchSeq());
                outboundTasksByUserNo
                        .computeIfAbsent(userNo, key -> new LinkedHashMap<>())
                        .computeIfAbsent(batchSeq, key -> new ArrayList<>())
                        .add(params);
            } else {
                params.setType("move")
                        .setTaskNo(wrkMast.getWrkNo()+"")
                        .setSourceLocNo(wcsSourceLocNo)
                        .setLocNo(wcsLocNo)
                        .setBarcode(wrkMast.getBarcode());
                paramsList.add(params);
            }
            paramsList.add(params);
        }
        if (paramsList.isEmpty()) {
        if (!paramsList.isEmpty()) {
            R r = wcsApiService.pubWrksToWcs(paramsList);
            if (r == null || !Objects.equals(r.get("code"), 200)) {
                log.warn("批量下发任务到WCS失败, result={}", r);
            }
        }
        if (outboundTasksByUserNo.isEmpty()) {
            return;
        }
        // service 层会继续按“接口路径 + userNo”分组后再批量上报。
        R r = wcsApiService.pubWrksToWcs(paramsList);
        if (!r.get("code").equals(200)) {
            log.warn("批量下发任务到WCS失败, result={}", r);
        for (Map.Entry<String, LinkedHashMap<String, List<WorkTaskParams>>> userEntry : outboundTasksByUserNo.entrySet()) {
            String userNo = userEntry.getKey();
            List<String> batchSeqs = new ArrayList<>(userEntry.getValue().keySet());
            batchSeqs.sort(this::compareBatchSeqNatural);
            for (String batchSeq : batchSeqs) {
                String blockingBatchSeq = findFirstUnfinishedOutboundBatchSeq(userNo);
                if (!Objects.equals(batchSeq, blockingBatchSeq)) {
                    log.info("出库批次未完成,暂停后续下发, userNo={}, blockingBatchSeq={}, nextBatchSeq={}",
                            userNo, blockingBatchSeq, batchSeq);
                    break;
                }
                List<WorkTaskParams> batchParams = userEntry.getValue().get(batchSeq);
                if (batchParams == null || batchParams.isEmpty()) {
                    continue;
                }
                R r = wcsApiService.pubWrksToWcs(batchParams);
                if (r == null || !Objects.equals(r.get("code"), 200)) {
                    log.warn("批量下发出库任务到WCS失败, userNo={}, batchSeq={}, result={}", userNo, batchSeq, r);
                    break;
                }
            }
        }
    }
    private WorkTaskParams buildWorkTaskParams(WrkMast wrkMast) {
        // WMS 库位编码转换成 WCS 可识别的库位编码。
        String wcsSourceLocNo = Cools.isEmpty(wrkMast.getSourceLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getSourceLocNo());
        String wcsLocNo = Cools.isEmpty(wrkMast.getLocNo()) ? "" : Utils.WMSLocToWCSLoc(wrkMast.getLocNo());
        WorkTaskParams params = new WorkTaskParams();
        // 101: 出库。有序任务才向 WCS 传 batch/batchSeq;seq=0 表示无序,不传这两个字段。
        if (wrkMast.getIoType() == 101) {
            params.setType("out")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setLocNo(wcsSourceLocNo)
                    .setStaNo(String.valueOf(wrkMast.getStaNo()))
                    .setTaskPri(wrkMast.getIoPri().intValue())
                    .setBarcode(wrkMast.getBarcode());
            if (wrkMast.getPltType() != null && wrkMast.getPltType() > 0) {
                params.setBatch(wrkMast.getUserNo())
                        .setBatchSeq(wrkMast.getPltType());
            }
        // 2: 入库。入库接口使用 sourceStaNo + 目标库位。
        } else if (wrkMast.getIoType() == 2 && !Cools.isEmpty(wrkMast.getSourceStaNo())) {
            params.setType("in")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setSourceStaNo(String.valueOf(wrkMast.getSourceStaNo()))
                    .setLocNo(wcsLocNo)
                    .setTaskPri(wrkMast.getIoPri().intValue())
                    .setBarcode(wrkMast.getBarcode());
        // 其余走移库接口,源库位和目标库位都需要带给 WCS。
        } else {
            params.setType("move")
                    .setTaskNo(wrkMast.getWrkNo() + "")
                    .setSourceLocNo(wcsSourceLocNo)
                    .setLocNo(wcsLocNo)
                    .setBarcode(wrkMast.getBarcode());
        }
        return params;
    }
    private boolean isOutboundPublishTask(WrkMast wrkMast) {
        return wrkMast != null && Objects.equals(wrkMast.getIoType(), 101);
    }
    private String findFirstUnfinishedOutboundBatchSeq(String userNo) {
        EntityWrapper<WrkMast> wrapper = new EntityWrapper<>();
        if (Cools.isEmpty(userNo)) {
            wrapper.isNull("user_no");
        } else {
            wrapper.eq("user_no", userNo);
        }
        wrapper.eq("io_type", 101);
        wrapper.lt("wrk_sts", 14);
        List<WrkMast> rows = wrkMastService.selectList(wrapper);
        if (rows == null || rows.isEmpty()) {
            return null;
        }
        String firstBatchSeq = null;
        for (WrkMast row : rows) {
            String batchSeq = normalizeGroupKey(row.getBatchSeq());
            if (firstBatchSeq == null || compareBatchSeqNatural(batchSeq, firstBatchSeq) < 0) {
                firstBatchSeq = batchSeq;
            }
        }
        return firstBatchSeq;
    }
    private int compareBatchSeqNatural(String left, String right) {
        String safeLeft = Cools.isEmpty(left) ? "" : left;
        String safeRight = Cools.isEmpty(right) ? "" : right;
        boolean leftNumeric = isDigits(safeLeft);
        boolean rightNumeric = isDigits(safeRight);
        if (leftNumeric && rightNumeric) {
            BigInteger leftValue = new BigInteger(safeLeft);
            BigInteger rightValue = new BigInteger(safeRight);
            int compare = leftValue.compareTo(rightValue);
            if (compare != 0) {
                return compare;
            }
        }
        return safeLeft.compareTo(safeRight);
    }
    private boolean isDigits(String value) {
        if (Cools.isEmpty(value)) {
            return false;
        }
        for (int i = 0; i < value.length(); i++) {
            if (!Character.isDigit(value.charAt(i))) {
                return false;
            }
        }
        return true;
    }
    private String normalizeGroupKey(String value) {
        return Cools.isEmpty(value) ? "" : value;
    }
}
src/main/resources/application.yml
@@ -93,7 +93,7 @@
    ErpReportOld: true
  #  地址
  address:
    URL: http://192.168.160.8:8088
    URL: http://192.168.100.148:62482
    #入库上报
    Inaddress: /api/Service/InPalletCompleted
    #出库上报