自动化立体仓库 - WMS系统
TQS
2023-02-08 6b3b7d9c3434f3ae8cb12ef8431b16c185f14628
Merge remote-tracking branch 'origin/bfasrs' into bfasrs
8个文件已修改
371 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/controller/DocTypeController.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/mapper/LocMastMapper.java 6 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/LocMastService.java 5 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/LocMastServiceImpl.java 78 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/utils/Utils.java 11 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/common/service/CommonService.java 213 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 6 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/mapper/LocMastMapper.xml 50 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/DocTypeController.java
@@ -105,7 +105,7 @@
    public R query(String condition) {
        EntityWrapper<DocType> wrapper = new EntityWrapper<>();
        wrapper.like("doc_name", condition);
        Page<DocType> page = docTypeService.selectPage(new Page<>(0, 10), wrapper);
        Page<DocType> page = docTypeService.selectPage(new Page<>(0, 100), wrapper);
        List<Map<String, Object>> result = new ArrayList<>();
        for (DocType docType : page.getRecords()){
            Map<String, Object> map = new HashMap<>();
src/main/java/com/zy/asrs/mapper/LocMastMapper.java
@@ -19,9 +19,15 @@
            , @Param("rowsLen") Integer rowsLen, @Param("locType1") Short locType1, @Param("inoutEveryday") Boolean inoutEveryday
            , @Param("rowBeg") Integer rowBeg, @Param("rowEnd") Integer rowEnd, @Param("bayBeg") Integer bayBeg
            , @Param("bayEnd") Integer bayEnd, @Param("levBeg") Integer levBeg, @Param("levEnd") Integer levEnd);
    List<LocMast> queryFreeLocMast2(@Param("locType1") Short locType1
            , @Param("rowBeg") Integer rowBeg, @Param("rowEnd") Integer rowEnd, @Param("bayBeg") Integer bayBeg
            , @Param("bayEnd") Integer bayEnd, @Param("levBeg") Integer levBeg, @Param("levEnd") Integer levEnd);
    List<LocMast> queryFreeLocMastEnd(@Param("row") Integer row, @Param("locType1") Short locType1);
    List<LocMast> queryFreeLocMastEnd0(@Param("bay") Integer bay,@Param("lev") Integer lev,@Param("row1") Integer row, @Param("locType1") Short locType1);
    List<LocMast> queryFreeLocMastEnd1(@Param("row") Integer row, @Param("locType1") Short locType1, @Param("inoutEveryday") Boolean inoutEveryday);
    @Select("select loc_no from asr_loc_mast where 1=1 and loc_sts = 'O' and crn_no = #{crnNo}")
    List<String> queryGroupEmptyStock(Integer crnNo);
src/main/java/com/zy/asrs/service/LocMastService.java
@@ -17,6 +17,9 @@
                                    , Integer rowBeg, Integer rowEnd, Integer bayBeg, Integer bayEnd, Integer levBeg, Integer levEnd);
    List<LocMast> queryFreeLocMastEnd(Integer row, Short locType1);
    List<LocMast> queryFreeLocMastEnd0(Integer bay,Integer lev,Integer row, Short locType1);
    List<LocMast> queryFreeLocMastEnd1(Integer row, Short locType1,Boolean inoutEveryday);
    List<LocMast> queryFreeLocMast2(Short locType1, Integer rowBeg, Integer rowEnd, Integer bayBeg, Integer bayEnd, Integer levBeg, Integer levEnd);
    /**
     * 获取同组货架的空库位
@@ -30,7 +33,7 @@
     * @param locMast
     * @return
     */
    Boolean checkEmptyCount(LocMast locMast);
    Boolean checkEmptyCount(LocMast locMast, int quaOfBlank);
    /**
     * 当前库存明细是否为整托
src/main/java/com/zy/asrs/service/impl/LocMastServiceImpl.java
@@ -9,6 +9,7 @@
import com.zy.asrs.service.RowLastnoService;
import com.zy.asrs.service.WorkService;
import com.zy.asrs.utils.Utils;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -18,6 +19,7 @@
import java.util.List;
import java.util.stream.Collectors;
@Slf4j
@Service("locMastService")
public class LocMastServiceImpl extends ServiceImpl<LocMastMapper, LocMast> implements LocMastService {
@@ -50,6 +52,17 @@
    }
    @Override
    public List<LocMast> queryFreeLocMastEnd1(Integer row, Short locType1,Boolean inoutEveryday){
        return this.baseMapper.queryFreeLocMastEnd1(row, locType1,inoutEveryday);
    }
    @Override
    public List<LocMast> queryFreeLocMast2(Short locType1, Integer rowBeg, Integer rowEnd, Integer bayBeg, Integer bayEnd, Integer levBeg, Integer levEnd) {
        return this.baseMapper.queryFreeLocMast2(locType1, rowBeg, rowEnd, bayBeg, bayEnd, levBeg, levEnd);
    }
    @Override
    public List<String> queryGroupEmptyStock(String sourceLocNo) {
        if (Cools.isEmpty(sourceLocNo)) {
            return null;
@@ -62,11 +75,15 @@
    }
    @Override
    public Boolean checkEmptyCount(LocMast locMast) {
    public Boolean checkEmptyCount(LocMast locMast, int quaOfBlank) {
        if (locMast == null) {
            return false;
        }
        return this.baseMapper.selectEmptyLocCount(locMast.getLocType1(), locMast.getCrnNo()) > 1;
        boolean res = this.baseMapper.selectEmptyLocCount(locMast.getLocType1(), locMast.getCrnNo()) > quaOfBlank;
        if (!res) {
            log.warn("{}号堆垛机库位不足,因滞留空库位{}个", locMast.getCrnNo(), quaOfBlank);
        }
        return res;
    }
    @Override
@@ -118,33 +135,46 @@
            rows = locNos.stream().map(item -> Integer.parseInt(item.substring(0, 2))).distinct().collect(Collectors.toList());
        }
//        if (!rows.retainAll(new ArrayList<Integer>() {{ add(1);add(2);add(3);}})
//                || !rows.retainAll(new ArrayList<Integer>() {{ add(8);add(9);add(10);add(11);}})
//                || !rows.retainAll(new ArrayList<Integer>() {{ add(15);add(16);add(17);add(18);}})
//        ) {
//            locNos.sort(Comparator.comparingInt(o -> Integer.parseInt(o.substring(0, 2))));
//        } else if (!rows.retainAll(new ArrayList<Integer>() {{ add(4);add(5);add(6);add(7);}})
//                || !rows.retainAll(new ArrayList<Integer>() {{ add(12);add(13);add(14);}})
//                || !rows.retainAll(new ArrayList<Integer>() {{ add(19);add(20);add(21);}})
//        ) {
//            locNos.sort((o1, o2) -> Integer.parseInt(o2.substring(0, 2)) - Integer.parseInt(o1.substring(0, 2)));
        // plan first
//        for (int i = 0; i<locNos.size(); i++) {
//            LocMast locMast = this.selectById(locNos.get(i));
//            if (locMast.getLocSts().equals("O")) {
//                if (i == 0) {
//                    return locMast;
//                } else {
//                    LocMast lastLoc = this.selectById(locNos.get(i - 1));
//                    if (lastLoc.getLocSts().equals("F") || lastLoc.getLocSts().equals("D")  || lastLoc.getLocSts().equals("X")) {
//                        return locMast;
//                    } else {
//                        break;
//                    }
//                }
//            }
//        }
        for (int i = 0; i<locNos.size(); i++) {
            LocMast locMast = this.selectById(locNos.get(i));
//        return null;
        // plan second
        LocMast finalRes = null;
        for (String locNo : locNos) {
            LocMast locMast = this.selectById(locNo);
            if (locMast.getLocSts().equals("O")) {
                if (i == 0) {
                    return locMast;
                } else {
                    LocMast lastLoc = this.selectById(locNos.get(i - 1));
                    if (lastLoc.getLocSts().equals("F") || lastLoc.getLocSts().equals("D")  || lastLoc.getLocSts().equals("X")) {
                        return locMast;
                    } else {
                        break;
                    }
                if (finalRes == null) {
                    finalRes = locMast;
                }
            } else {
                if (finalRes != null) {
                    log.error("{}库位异常:{}库位状态为O.空库位,但{}库位状态为{}", finalRes.getLocNo(), finalRes.getLocNo(), locMast.getLocNo(), locMast.getLocSts());
                    finalRes = null;
                    break;
                }
                if (locMast.getLocSts().equals("R") || locMast.getLocSts().equals("P")) {
                    finalRes = null;
                    break;
                }
                finalRes = null;
            }
        }
        return null;
        return finalRes;
    }
    @Override
src/main/java/com/zy/asrs/utils/Utils.java
@@ -6,7 +6,9 @@
import java.text.DecimalFormat;
import java.util.ArrayList;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
/**
 * Created by vincent on 2020/8/27
@@ -531,4 +533,13 @@
        }
    }
    public Map<Integer, List<Integer>> getRowSeqHasSortOfPakin(int start, int end) {
        Map<Integer, List<Integer>> result = new HashMap<>();
        for (int i = start ; i <= end; i++) {
        }
        return result;
    }
}
src/main/java/com/zy/common/service/CommonService.java
@@ -178,9 +178,12 @@
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            crnNo = locMast0.getCrnNo();
                            locMast = locMast0;
                            break;
                            // 因库位移转、需预留空库位
                            if (locMastService.checkEmptyCount(locMast0, 10)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                            }
                        }
                    }
                }
@@ -200,9 +203,39 @@
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                                // 因库位移转、需预留空库位
                                if (locMastService.checkEmptyCount(locMast0, 10)) {
                                    crnNo = locMast0.getCrnNo();
                                    locMast = locMast0;
                                    break;
                                }
                            }
                        }
                    }
                }
            }
        }
        // 库区锁定
        if (Cools.isEmpty(locMast)) {
            LocRule locRule = locRuleService.find(Cools.isEmpty(matNos) ? null : matNos.get(0), null, start, end);
            if (!Cools.isEmpty(locRule)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMast2(locTypeDto.getLocType1()
                        , locRule.getRowBeg(), locRule.getRowEnd(), locRule.getBayBeg(), locRule.getBayEnd(), locRule.getLevBeg(), locRule.getLevEnd());
                for (LocMast one : locMasts) {
                    List<String> groupLoc = Utils.getGroupLoc(one.getLocNo());
                    LocMast locMast0 = locMastService.findOutMost(groupLoc);
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                // 因库位移转、需预留空库位
                                if (locMastService.checkEmptyCount(locMast0, 10)) {
                                    crnNo = locMast0.getCrnNo();
                                    locMast = locMast0;
                                    break;
                                }
                            }
                        }
                    }
@@ -211,7 +244,6 @@
        }
        // 如果没有相近物料,则按规则轮询货架
        int currentRow = 1;
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
@@ -311,78 +343,57 @@
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        // 高低频管控、库位组全部为O
        if (locMast == null) {
            // 库区锁定
            LocRule locRule = locRuleService.find(Cools.isEmpty(matNos) ? null : matNos.get(0), null, start, end);
            if (!Cools.isEmpty(locRule)) {
                List<Integer> rows = Utils.getGroupLoc(locRule.getRowBeg());
                List<LocMast> locMasts = locMastService.queryFreeLocMast1(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday
                        , locRule.getRowBeg(), locRule.getRowEnd(), locRule.getBayBeg(), locRule.getBayEnd(), locRule.getLevBeg(), locRule.getLevEnd());
                if (!Cools.isEmpty(locMasts)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                    for (LocMast one : locMasts) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            crnNo = locMast.getCrnNo();
                            wrapper = new EntityWrapper<StaDesc>()
                                    .eq("type_no", staDescId)
                                    .eq("stn_no", sourceStaNo)
                                    .eq("crn_no", crnNo);
                            staDesc = staDescService.selectOne(wrapper);
                            if (Cools.isEmpty(staDesc)) {
                                log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo);
                                throw new CoolException("入库路径不存在");
                            }
                            // 检测目标站
                            staNo = basDevpService.selectById(staDesc.getCrnStn());
                            if (!staNo.getAutoing().equals("Y")) {
                                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
                            }
                            break;
                        }
            List<Integer> rows = Utils.getGroupLoc(curRow);
            List<LocMast> locMasts = locMastService.queryFreeLocMast0(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday);
            if (!Cools.isEmpty(locMasts)) {
                Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                for (LocMast one : locMasts) {
                    if (one.getRow1().equals(innermostRow)) {
                        locMast = one;
                        break;
                    }
                }
            }
            if (locMast == null) {
                List<Integer> rows = Utils.getGroupLoc(curRow);
                List<LocMast> locMasts = locMastService.queryFreeLocMast0(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday);
                if (!Cools.isEmpty(locMasts)) {
                    Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                    for (LocMast one : locMasts) {
                        if (one.getRow1().equals(innermostRow)) {
                            locMast = one;
                            break;
                        }
                    }
                }
            }
//            LocMast locMast0 = locMastService.findOutMost(locMasts.stream().map(LocMast::getLocNo).distinct().collect(Collectors.toList()));
//            if (!Cools.isEmpty(locMast0)) {
//                locMast = locMast0;
//            }
            // 因库位移转、需预留空库位 todo:luxiaotao
//            if (!locMastService.checkEmptyCount(locMast)) {
//                locMast = null;
//            }
            // 因库位移转、需预留空库位
            if (!locMastService.checkEmptyCount(locMast, 10)) { locMast = null; }
        }
        // 2.无库位时,无视区域锁定,重新查找库位
        // 2.1 高低频管控、库位组无需全部为O,找到库位对应深库位不能为P R
        if (Cools.isEmpty(locMast)) {
            int sign = curRow;
            while (sign != 0 && Cools.isEmpty(locMast)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd1(sign, locTypeDto.getLocType1(), inoutEveryday);
                for (LocMast loc : locMasts) {
                    // 同库位组对应其钱库位是否为 O.空库位
                    boolean success = true;
                    List<String> outerLoc = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLoc) {
                        if (!locMastService.selectById(outerLocNo).getLocSts().equals("O")) {
                    // 浅库位
                    List<String> outerLocList = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLocList) {
                        LocMast outerLoc = locMastService.selectById(outerLocNo);
                        if (Cools.isEmpty(outerLoc)) {
                            continue;
                        }
                        if (!outerLoc.getLocSts().equals("O")) {
                            success = false; break;
                        }
                    }
                    // 深库位
                    List<String> insideLocList = Utils.getGroupInsideLoc(loc.getLocNo());
                    for (String insideLocNo : insideLocList) {
                        LocMast insideLoc = locMastService.selectById(insideLocNo);
                        if (Cools.isEmpty(insideLoc)) {
                            continue;
                        }
                        if (insideLoc.getLocSts().equals("R") || insideLoc.getLocSts().equals("P")) {
                            success = false; break;
                        }
                    }
                    // 因库位移转、需预留空库位
                    if (!locMastService.checkEmptyCount(loc, 10)) {
                        success = false;
                    }
                    if (success) {
                        locMast = loc;
@@ -393,38 +404,48 @@
            }
        }
//        if (Cools.isEmpty(locMast)){
//            List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(curRow, locTypeDto.getLocType1());
//            int sign=curRow;
//            while (true){
//                if (locMasts.size()==0){
//                    sign = getCurRow(sign);
//                    if (sign != 0){
//                        locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
//                    }else {
//                        break;
//                    }
//                }else {
//                    break;
//                }
//            }
//            for (LocMast locMast1 : locMasts){
//                List<LocMast> locMasts1 = locMastService.queryFreeLocMastEnd0(locMast1.getBay1(), locMast1.getLev1(),locMast1.getRow1(), locTypeDto.getLocType1());
//                Integer innermostRow = Utils.getInnermostRow(locMasts1.get(0).getLocNo());
//                for (LocMast locMast2:locMasts1){
//                    if (locMast2.getLocSts().equals("O")){
//                        locMast = locMast2;
//                        break;
//                    }else if (!locMast2.getLocSts().equals("F")){
//                        break;
//                    }
//                }
//                if (!Cools.isEmpty(locMast)){
//                    break;
//                }
//            }
//        }
        // 2.无库位时,无视区域锁定,重新查找库位
        if (Cools.isEmpty(locMast)) {
            int sign = curRow;
            while (sign != 0 && Cools.isEmpty(locMast)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
                for (LocMast loc : locMasts) {
                    // 同库位组对应其钱库位是否为 O.空库位
                    boolean success = true;
                    // 浅库位
                    List<String> outerLocList = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLocList) {
                        LocMast outerLoc = locMastService.selectById(outerLocNo);
                        if (Cools.isEmpty(outerLoc)) {
                            continue;
                        }
                        if (!outerLoc.getLocSts().equals("O")) {
                            success = false; break;
                        }
                    }
                    // 深库位
                    List<String> insideLocList = Utils.getGroupInsideLoc(loc.getLocNo());
                    for (String insideLocNo : insideLocList) {
                        LocMast insideLoc = locMastService.selectById(insideLocNo);
                        if (Cools.isEmpty(insideLoc)) {
                            continue;
                        }
                        if (insideLoc.getLocSts().equals("R") || insideLoc.getLocSts().equals("P")) {
                            success = false; break;
                        }
                    }
                    // 因库位移转、需预留空库位
                    if (!locMastService.checkEmptyCount(loc, 10)) {
                        success = false;
                    }
                    if (success) {
                        locMast = loc;
                        break;
                    }
                }
                sign = getCurRow(sign);
            }
        }
        // 3.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
src/main/resources/application.yml
@@ -1,5 +1,5 @@
server:
  port: 8081
  port: 8080
  servlet:
    context-path: /@pom.build.finalName@
@@ -10,8 +10,8 @@
    enabled: false
  datasource:
    driver-class-name: com.microsoft.sqlserver.jdbc.SQLServerDriver
    url: jdbc:sqlserver://10.10.10.100:1433;databasename=bfasrs
#    url: jdbc:sqlserver://localhost:1433;databasename=bfasrs
#    url: jdbc:sqlserver://10.10.10.100:1433;databasename=bfasrs
    url: jdbc:sqlserver://192.168.4.15:1433;databasename=bfasrs
    username: sa
#    password: Zoneyung@zy56$
    password: sa@123
src/main/resources/mapper/LocMastMapper.xml
@@ -198,6 +198,25 @@
        order by loc_sts desc ,lev1 asc,bay1 asc
    </select>
    <select id="queryFreeLocMastEnd1" resultMap="BaseResultMap">
        select *
        from asr_loc_mast
        where row1=#{row}
        and loc_sts='O'
        <if test="locType1 != null">
            and loc_type1 = #{locType1}
        </if>
        <choose>
            <when test="inoutEveryday != null and inoutEveryday">
                AND bay1 &lt; 11             </when>
            <otherwise>
                AND bay1 >= 11
            </otherwise>
        </choose>
        and loc_no not in ('0100101', '0200101', '0300101', '1200701', '1300701', '1400701', '1900401', '2000401', '2100401')
        order by loc_sts desc ,lev1 asc,bay1 asc
    </select>
    <select id="queryFreeLocMastEnd0" resultMap="BaseResultMap">
        select *
        from asr_loc_mast
@@ -234,4 +253,35 @@
        </if>
    </select>
    <select id="queryFreeLocMast2" resultMap="BaseResultMap">
        select *
        from asr_loc_mast
        where 1=1
        and loc_sts='O'
        <if test="locType1 != null">
            and loc_type1 = #{locType1}
        </if>
        <if test="rowBeg != null">
            and row1 >= #{rowBeg}
        </if>
        <if test="rowEnd != null">
            and row1 &lt;= #{rowEnd}
        </if>
        <if test="bayBeg != null">
            and bay1 >= #{bayBeg}
        </if>
        <if test="bayEnd != null">
            and bay1 &lt;= #{bayEnd}
        </if>
        <if test="levBeg != null">
            and lev1 >= #{levBeg}
        </if>
        <if test="levEnd != null">
            and lev1 &lt;= #{levEnd}
        </if>
        and loc_no not in ('0100101', '0200101', '0300101', '1200701', '1300701', '1400701', '1900401', '2000401', '2100401')
        order by loc_sts desc ,lev1 asc,bay1 asc
    </select>
</mapper>