zhou zhou
2025-12-23 a4171a52aeb242836959fecd5f4227bfba73b241
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -114,13 +114,13 @@
                // 获取入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
 //               LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                /*
                  无条码
                  没有可入信号
@@ -187,6 +187,11 @@
                    if (!staProtocol.isPakMk()) {
                        continue;
                    }
//                    if (ledThread != null && !Cools.isEmpty(errMsg)) {
//                        //String errorMsg = jsonObject.getString("msg");
//                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg));
//                        System.out.println("--------------");
//                    }
                    staProtocol.setWorkNo(wrkNo);
                    News.warn("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg, wrkNo);
                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
@@ -1674,7 +1679,7 @@
            // 工作档集合
            List<WrkMast> wrkMasts = new ArrayList<>();
            for (Integer staNo : led.getStaArr()) {
                if (staNo == 104 || staNo == 204 || staNo == 304) {
                if (staNo == 104 || staNo == 204 || staNo == 304|| staNo == 311) {
                    continue;
                }
                // 获取叉车站点
@@ -1744,7 +1749,14 @@
            }
//             命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (led.getId() == 3) {
                if (led.getId() == 6 || led.getId() == 5) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                        News.error("" + mark + " - 2" + " - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        ledThread.setLedMk(false);
                    }
                } else if (led.getId() == 3) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                        News.error("" + mark + " - 2" + " - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
@@ -1773,14 +1785,14 @@
            try {
                // 修改主档led标记
                for (WrkMast wrkMast : wrkMasts) {
                    wrkMast.setOveMk("Y");
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        News.errorNoLog("" + mark + " - 4" + " - 更新工作档失败");
                        throw new CoolException("更新工作档失败");
                    }
                }
//                for (WrkMast wrkMast : wrkMasts) {
//                    wrkMast.setOveMk("Y");
//                    wrkMast.setModiTime(new Date());
//                    if (wrkMastMapper.updateById(wrkMast) == 0) {
//                        News.errorNoLog("" + mark + " - 4" + " - 更新工作档失败");
//                        throw new CoolException("更新工作档失败");
//                    }
//                }
                // 更新线程当前工作号集合
                ledThread.setWorkNos(workNos);
@@ -1967,75 +1979,77 @@
            if (null == loc) {
                News.error("" + mark + "moveLocForDeepLoc" + " - 1" + " - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo());
            }
            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(11); // 入出库状态: 11.库格移载
            wrkMast.setIoPri(13D);
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
            wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
            wrkMast.setLinkMis("N");
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiTime(new Date());
            int res = wrkMastMapper.insert(wrkMast);
            if (res == 0) {
                News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败");
                throw new CoolException("保存工作档失败");
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败");
                        throw new CoolException("保存工作档明细失败");
//                throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo());
            }else {
                // 获取工作号
                int workNo = commonService.getWorkNo(0);
                // 保存工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(new Date());
                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
                wrkMast.setIoPri(13D);
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板:Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeTime(new Date());
                wrkMast.setModiTime(new Date());
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败");
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                if (shallowLoc.getLocSts().equals("F")) {
                    List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                    for (LocDetl locDetl : locDetls) {
                        WrkDetl wrkDetl = new WrkDetl();
                        wrkDetl.setWrkNo(workNo);
                        wrkDetl.setIoTime(new Date());
                        wrkDetl.setAnfme(locDetl.getAnfme());
                        VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                        wrkDetl.setAppeTime(new Date());
                        wrkDetl.setModiTime(new Date());
                        if (!wrkDetlService.insert(wrkDetl)) {
                            News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败");
                            throw new CoolException("保存工作档明细失败");
                        }
                    }
                }
            }
            // 修改源库位状态
            if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败");
                    throw new CoolException("更新源库位状态失败");
                // 修改源库位状态
                if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                    shallowLoc.setLocSts("R"); // R.出库预约
                    shallowLoc.setModiTime(new Date());
                    if (!locMastService.updateById(shallowLoc)) {
                        News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败");
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败");
                    throw new CoolException("源库位出库失败");
                }
            } else {
                News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败");
                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
                loc.setLocSts("S"); // S.入库预约
                loc.setModiTime(new Date());
                if (!locMastService.updateById(loc)) {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败");
                    throw new CoolException("更新目标库位状态失败");
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(new Date());
                    if (!locMastService.updateById(loc)) {
                        News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败");
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败");
                    throw new CoolException("移转失败");
                }
            } else {
                News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败");
                throw new CoolException("移转失败");
            }
        } catch (Exception e) {
            News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e);
            e.printStackTrace();
@@ -2295,7 +2309,11 @@
            }
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                if (crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) {
                if ((crnProtocol.getCrnNo()==3 || crnProtocol.getCrnNo()==4) && crnProtocol.getBay()==0 && crnProtocol.getLevel() == 1) {
                    continue;
                }
                if ((crnProtocol.getCrnNo()==1 || crnProtocol.getCrnNo()==2) && crnProtocol.getBay()==1 && crnProtocol.getLevel() == 1) {
                    continue;
                }
                Page<BasCrnOpt> basCrnOptPage = crnOptService.selectPage(new Page<>(1, 1), new EntityWrapper<BasCrnOpt>().eq("crn_no", crn.getId()).orderBy("send_time", false));
@@ -2321,16 +2339,31 @@
                News.info("堆垛机无任务自动回入库口待机==>>" + crnProtocol.getCrnNo() + "号堆垛机");
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
                crnCommand.setTaskNo((short) 9999); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.XY_MOVE); // 任务模式:  堆垛机移动
                crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                crnCommand.setSourcePosY((short) 1);     // 源库位列
                crnCommand.setSourcePosZ((short) 1);     // 源库位层
                crnCommand.setDestinationPosX((short) 0);     // 目标库位排
                crnCommand.setDestinationPosY((short) 0);     // 目标库位列
                crnCommand.setDestinationPosZ((short) 0);     // 目标库位层
                if (crnProtocol.getCrnNo()==3 || crnProtocol.getCrnNo()==4){
                    crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
                    crnCommand.setTaskNo((short) 9999); // 工作号
                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式:  堆垛机移动
                    crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                    crnCommand.setSourcePosY((short) 0);     // 源库位列
                    crnCommand.setSourcePosZ((short) 1);     // 源库位层
                    crnCommand.setDestinationPosX((short) 0);     // 目标库位排
                    crnCommand.setDestinationPosY((short) 0);     // 目标库位列
                    crnCommand.setDestinationPosZ((short) 0);     // 目标库位层
                    crnCommand.setCommand((short) 1);
                }else {
                    crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
                    crnCommand.setTaskNo((short) 9999); // 工作号
                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式:  堆垛机移动
                    crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                    crnCommand.setSourcePosY((short) 1);     // 源库位列
                    crnCommand.setSourcePosZ((short) 1);     // 源库位层
                    crnCommand.setDestinationPosX((short) 0);     // 目标库位排
                    crnCommand.setDestinationPosY((short) 0);     // 目标库位列
                    crnCommand.setDestinationPosZ((short) 0);     // 目标库位层
                    crnCommand.setCommand((short) 1);
                }
                if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) {
                    News.error("堆垛机移动命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand));
                }