| | |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | |
| | | private SiteController siteController; |
| | | |
| | | |
| | | public void generateStoreWrkFile1() throws IOException, InterruptedException { |
| | | public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException { |
| | | String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | Short stano = staProtocol.getStaNo(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && workNo >= 9790 |
| | | && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && workNo >= 9790 && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | boolean back = false; |
| | | if (!Cools.isEmpty(barcode) && (staProtocol.getWorkNo() != 9998 || staProtocol.getWorkNo() != 9996)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | String errorMsg = "15站扫码失败,已退回14站"; |
| | | staProtocol.setWorkNo((short) 9998); |
| | | staProtocol.setStaNo((short) 14); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errorMsg); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | News.error(methodName + ":扫码失败,请重试"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | back = true; |
| | | } |
| | | } |
| | | String BoxNo = barcodeThread.getBarcode(); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | if (back) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg); |
| | | } |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if(back){ |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | if (back) { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | }else{ |
| | | if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | } else { |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("ReturnStatus")) && jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo",taskWrk.getTaskNo()); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | response = new HttpHandler.Builder().setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(hashMap)).build().doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if(jsonObject1.get("ReturnStatus").equals(0)){ |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | } |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | apiLogService.save("wcs开始入库任务上报wms", wmsUrl + TaskExecCallback, null, "127.0.0.1", JSON.toJSONString(hashMap), response, bool); |
| | | } catch (Exception e) { |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | staProtocol.setWorkNo((short) 9998); |
| | | staProtocol.setStaNo((short) 14); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | staProtocol.setWorkNo((short) 9998); |
| | | staProtocol.setStaNo((short) 14); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1); |
| | | } |
| | | } finally { |
| | | apiLogService.save("wms请求入库货位接口" |
| | | , wmsUrl + inboundTaskApplyPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(storageEscalationParam) |
| | | , response |
| | | , success |
| | | ); |
| | | apiLogService.save("wms请求入库货位接口", wmsUrl + inboundTaskApplyPath, null, "127.0.0.1", JSON.toJSONString(storageEscalationParam), response, success); |
| | | } |
| | | log.info("入库请求参数=" + JSON.toJSONString(BoxNo)); |
| | | log.info("入库请求返回参数=" + JSON.toJSONString(response)); |
| | |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo >= 9899) |
| | | && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (workNo >= 9899) && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + barcode + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.info("托盘码:" + barcode + "任务档存在"); |
| | | return; |
| | |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(inboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(toWmsDTO)) |
| | | .build() |
| | | .doPost(); |
| | | .setUri(wmsUrl).setPath(inboundTaskApplyPath).setJson(JSON.toJSONString(toWmsDTO)).build().doPost(); |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | |
| | | log.error("站点号异常2" + inSta.getStaNo()); |
| | | throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo()); |
| | | } else { |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("crn_no", staNoCrnNo.longValue()) |
| | | .eq("loc_no", getWmsDto.getLocNo())); |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("crn_no", staNoCrnNo.longValue()).eq("loc_no", getWmsDto.getLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | basDevp.setStaErr(1); |
| | | basDevpService.updateById(basDevp); |
| | |
| | | continue; |
| | | } |
| | | //查看该库位是否为空库位 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "O") |
| | | .eq("loc_no", getWmsDto.getLocNo())); |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("loc_no", getWmsDto.getLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | try { |
| | | HashMap<String, Object> headParam1 = new HashMap<>(); |
| | |
| | | String response2; |
| | | response2 = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(headParam1)) |
| | | .build() |
| | | .doPost(); |
| | | .setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(headParam1)).build().doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response2); |
| | | apiLogService.save("wcs派发库位==》不为空《==上报wms" |
| | | , wmsUrl + taskStatusFeedbackPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(headParam1) |
| | | , response |
| | | , true |
| | | ); |
| | | apiLogService.save("wcs派发库位==》不为空《==上报wms", wmsUrl + taskStatusFeedbackPath, null, "127.0.0.1", JSON.toJSONString(headParam1), response, true); |
| | | } catch (Exception e) { |
| | | log.error("wcs派发库位==》不为空《==上报wms", getWmsDto.getWrkNo()); |
| | | throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==,异常信息:" + e); |
| | |
| | | log.error("库位异常,库位号:{}", getWmsDto.getTargetLocationCode()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | } else { |
| | | continue; |
| | | } |
| | | apiLogService.save("wms请求入库货位接口" |
| | | , wmsUrl + inboundTaskApplyPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(toWmsDTO) |
| | | , response |
| | | , true |
| | | ); |
| | | apiLogService.save("wms请求入库货位接口", wmsUrl + inboundTaskApplyPath, null, "127.0.0.1", JSON.toJSONString(toWmsDTO), response, true); |
| | | |
| | | } else { |
| | | // 退回 |
| | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | public synchronized void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | |
| | | |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException { |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(staDesc.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位层 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setCommand((short) 1); |
| | | log.info("堆垛机入库任务下发={}",crnCommand); |
| | | log.info("堆垛机入库任务下发={}", crnCommand); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand), false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null); |
| | | if (taskWrksInitial.size() == 0) { |
| | | return; |
| | |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast=locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | //判断其库位是否为深库位,如果为深库位找其浅库位是都有货 |
| | | if(locMast.getRow1()==1||locMast.getRow1()==5){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()+1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | if (locMast.getRow1() == 1 || locMast.getRow1() == 5|| locMast.getRow1() == 9|| locMast.getRow1() == 13) { |
| | | LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("row1", (locMast.getRow1() + 1)).eq("bay1", locMast.getBay1()).eq("lev1", locMast.getLev1()).eq("loc_sts", "F")); |
| | | if (!Cools.isEmpty(locMast1)) { |
| | | log.info(locMast.getLocNo() + "出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | }else if(locMast.getRow1()==4||locMast.getRow1()==8){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()-1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | } else if (locMast.getRow1() == 4 || locMast.getRow1() == 8|| locMast.getRow1() == 12|| locMast.getRow1() == 16) { |
| | | LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("row1", (locMast.getRow1() - 1)).eq("bay1", locMast.getBay1()).eq("lev1", locMast.getLev1()).eq("loc_sts", "F")); |
| | | if (!Cools.isEmpty(locMast1)) { |
| | | log.info(locMast.getLocNo() + "出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | command.setCrnNo(taskWrk.getCrnNo()); // 堆垛机编号 |
| | | command.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | command.setAckFinish((short) 0); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 |
| | | command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | command.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | command.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | command.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | |
| | | command.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | command.setCommand((short) 1); |
| | | |
| | | if(Cools.isEmpty(taskWrk.getMarkStart())||taskWrk.getMarkStart()==0){ |
| | | if (Cools.isEmpty(taskWrk.getMarkStart()) || taskWrk.getMarkStart() == 0) { |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo",taskWrk.getTaskNo()); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | String response = ""; |
| | | try { |
| | | //开始上报,出库任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | response = new HttpHandler.Builder().setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(hashMap)).build().doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if(jsonObject.get("ReturnStatus").equals(0)){ |
| | | if (jsonObject.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | taskWrk.setMarkStart(1); |
| | | } |
| | | apiLogService.save("wcs开始任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | apiLogService.save("wcs开始任务上报wms", wmsUrl + TaskExecCallback, null, "127.0.0.1", JSON.toJSONString(hashMap), response, bool); |
| | | } catch (Exception e) { |
| | | } |
| | | } |
| | |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>() |
| | | .eq("crn_no", slave.getId()) |
| | | .eq("wrk_sts", 11) |
| | | .eq("io_type", 3) |
| | | .orderBy("io_pri", false)); |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>().eq("crn_no", slave.getId()).eq("wrk_sts", 11).eq("io_type", 3).orderBy("io_pri", false)); |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | |
| | | String response; |
| | | response = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(headParam)) |
| | | .build() |
| | | .doPost(); |
| | | .setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(headParam)).build().doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | apiLogService.save("wcs派发移库任务上报wms" |
| | | , wmsUrl + taskStatusFeedbackPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(headParam) |
| | | , response |
| | | , true |
| | | ); |
| | | apiLogService.save("wcs派发移库任务上报wms", wmsUrl + taskStatusFeedbackPath, null, "127.0.0.1", JSON.toJSONString(headParam), response, true); |
| | | } catch (Exception e) { |
| | | log.error("wcs派发移库库任务上报wms失败", taskWrk); |
| | | // throw new CoolException("wcs派发移库库任务上报wms失败"); |
| | |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | //获取入库待确认工作档 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { //获取入库待确认工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | if (Cools.isEmpty(taskWrk) && crnProtocol.getTaskNo() != 999) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | |
| | | crnOperatorParam.setCrnNo(crn.getId()); |
| | | R r = crnController.crnTaskComplete(crnOperatorParam); |
| | | Thread.sleep(1000); |
| | | if(!r.get("code").equals(200)){ |
| | | if (!r.get("code").equals(200)) { |
| | | return; |
| | | } |
| | | if (!Cools.isEmpty(taskWrk)) { |
| | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | public void recCrnErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | if (false) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | // public void recCrnErr() { |
| | | // Date now = new Date(); |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // if (false) { |
| | | //// if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // // 有任务 |
| | | // if (crnProtocol.getTaskNo() != 0) { |
| | | // BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // // 有异常 |
| | | // if (latest == null) { |
| | | // if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | // String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | // BasErrLog basErrLog = new BasErrLog( |
| | | // null, // 编号 |
| | | // wrkMast.getWrkNo(), // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // wrkMast.getWrkSts(), // 工作状态 |
| | | // wrkMast.getIoType(), // 入出库类型 |
| | | // crn.getId(), // 堆垛机 |
| | | // null, // plc |
| | | // wrkMast.getLocNo(), // 目标库位 |
| | | // wrkMast.getStaNo(), // 目标站 |
| | | // wrkMast.getSourceStaNo(), // 源站 |
| | | // wrkMast.getSourceLocNo(), // 源库位 |
| | | // wrkMast.getBarcode(), // 条码 |
| | | // (int) crnProtocol.getAlarm1(), // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "任务中异常" // 备注 |
| | | // ); |
| | | // if (!basErrLogService.insert(basErrLog)) { |
| | | // log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | // } |
| | | // } |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basErrLogService.updateById(latest)) { |
| | | // log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | // // 无任务 |
| | | // } else { |
| | | // BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // // 有异常 |
| | | // if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) { |
| | | // // 记录新异常 |
| | | // if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | // BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | // String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | // BasErrLog basErrLog = new BasErrLog( |
| | | // null, // 编号 |
| | | // null, // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // null, // 工作状态 |
| | | // null, // 入出库类型 |
| | | // crn.getId(), // 堆垛机 |
| | | // null, // plc |
| | | // null, // 目标库位 |
| | | // null, // 目标站 |
| | | // null, // 源站 |
| | | // null, // 源库位 |
| | | // null, // 条码 |
| | | // (int) crnProtocol.getAlarm1(), // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "无任务异常" // 备注 |
| | | // ); |
| | | // if (!basErrLogService.insert(basErrLog)) { |
| | | // log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | // } |
| | | // } |
| | | // // 无异常 |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (latest != null && latest.getStatus() == 1) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basErrLogService.updateById(latest)) { |
| | | // log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | |
| | | //自动派发任务 |
| | | public void autoDistribute() { |
| | |
| | | taskOverToWms.setTaskStatus("executing"); //任务状态 |
| | | String response = null; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setHeaders(map) |
| | | .setUri(wmsUrl) |
| | | .setPath("wcsManager/wcsInterface/taskStatusFeedback") |
| | | .setJson(JSON.toJSONString(taskOverToWms)) |
| | | .build() |
| | | .doPost(); |
| | | response = new HttpHandler.Builder().setHeaders(map).setUri(wmsUrl).setPath("wcsManager/wcsInterface/taskStatusFeedback").setJson(JSON.toJSONString(taskOverToWms)).build().doPost(); |
| | | } catch (Exception e) { |
| | | log.error("堆垛机任务完成,请求wms任务完成接口失败"); |
| | | } |
| | | apiLogService.save("堆垛机开始运行" |
| | | , wmsUrl + "wcsManager/wcsInterface/taskStatusFeedback" |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(taskOverToWms) |
| | | , response |
| | | , true |
| | | ); |
| | | apiLogService.save("堆垛机开始运行", wmsUrl + "wcsManager/wcsInterface/taskStatusFeedback", null, "127.0.0.1", JSON.toJSONString(taskOverToWms), response, true); |
| | | return response; |
| | | } |
| | | |
| | |
| | | LocMast locMast = locMastService.selectByLocNo(locNo); |
| | | taskWrk.setCrnNo(locMast.getCrnNo()); |
| | | taskWrk.setTargetPoint(locNo); |
| | | taskWrk.setStartPoint("116"); |
| | | taskWrk.setStartPoint("15"); |
| | | if (result.getAlley().equals("1")) { |
| | | taskWrk.setCrnNo(1); |
| | | } else { |
| | | } else if (result.getAlley().equals("2")) { |
| | | taskWrk.setCrnNo(2); |
| | | } |
| | | } else if (result.getAlley().equals("3")) {taskWrk.setCrnNo(3);}else if (result.getAlley().equals("4")) {taskWrk.setCrnNo(4);} |
| | | if (taskWrk.getIoType() == 1) { |
| | | taskWrk.setWrkSts(2); |
| | | if (!Cools.isEmpty(taskWrk.getTargetPoint())) { |