zwl
2025-05-14 1b160b340bd6fe5f34cedbd01c80b9530d530d91
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -22,6 +22,7 @@
import com.zy.asrs.utils.Utils;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.utils.News;
import com.zy.core.CrnThread;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
@@ -36,6 +37,7 @@
import com.zy.core.model.protocol.StaProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.BarcodeThread;
import com.zy.core.thread.LedThread;
import com.zy.core.thread.SiemensDevpThread;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
@@ -109,13 +111,15 @@
    private SiteController siteController;
    public void generateStoreWrkFile1() throws IOException, InterruptedException {
    public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException {
        String methodName = Thread.currentThread().getStackTrace()[1].getMethodName();
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                // 遍历入库口
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    StorageEscalationParam storageEscalationParam = new StorageEscalationParam();
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                    // 获取入库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                    StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
@@ -127,64 +131,45 @@
                    Short workNo = staProtocol.getWorkNo();
                    Short stano = staProtocol.getStaNo();
                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (!back && staProtocol.isWeightErr()) {
                        errMsg = "超重";
                        back = true;
                    }
                    if (!back && staProtocol.isBarcodeErr()) {
                        errMsg = "扫码失败";
                        back = true;
                    }
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && workNo >= 9790
                            && staProtocol.isPakMk()) {
                    if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && workNo >= 9790 && staProtocol.isPakMk()) {
                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        if (barcodeThread == null) {
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        boolean back = false;
                        if (!Cools.isEmpty(barcode) && (staProtocol.getWorkNo() != 9998 || staProtocol.getWorkNo() != 9996)) {
                            log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                            if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                                String errorMsg = "15站扫码失败,已退回14站";
                                staProtocol.setWorkNo((short) 9998);
                                staProtocol.setStaNo((short) 14);
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                storageEscalationParam.setWCSStatus(1);
                                storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errorMsg);
                                // led 异常显示
                                if (ledThread != null) {
                                    News.error(methodName + ":扫码失败,请重试");
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                                back = true;
                            }
                        }
                        String BoxNo = barcodeThread.getBarcode();
                        TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo));
                        if (!Cools.isEmpty(taskWrk1)) {
                            log.info("托盘码:" + BoxNo + "任务档存在");
                            if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) {
                                StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                        .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                if (Cools.isEmpty(staDesc)) {
                                    return;
                                } else {
                                    continue;
                                }
                            }
                        }
                        if (back) {
                            storageEscalationParam.setWCSStatus(1);
                            storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg);
                        }
                        log.info("组托入库={}", storageEscalationParam);
                        storageEscalationParam.setBoxNo(BoxNo);
@@ -198,20 +183,10 @@
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if(back){
                                if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                    staProtocol.setStaNo((short)105);
                                } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                    staProtocol.setStaNo((short)107);
                                }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                    staProtocol.setStaNo((short)109);
                                }else{
                                    staProtocol.setStaNo((short)110);
                                }
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                            if (back) {
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            }else{
                                if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                            } else {
                                if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("ReturnStatus")) && jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                                    Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class);
                                    // 创新一个入库工作档
                                    TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo());
@@ -221,58 +196,43 @@
                                            log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint());
                                        } else {
                                            taskWrkService.insert(taskWrk);
                                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                            HashMap<String, Object> hashMap = new HashMap<>();
                                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                                            hashMap.put("TaskNo", taskWrk.getTaskNo());
                                            try {
                                                //开始上报,任务开始时,WCS回调WMS
                                                response = new HttpHandler.Builder()
                                                        .setUri(wmsUrl)
                                                        .setPath(taskStatusFeedbackPath)
                                                        .setJson(JSON.toJSONString(hashMap))
                                                        .build()
                                                        .doPost();
                                                response = new HttpHandler.Builder().setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(hashMap)).build().doPost();
                                                JSONObject jsonObject1 = JSON.parseObject(response);
                                                Boolean bool = false;
                                                if(jsonObject1.get("ReturnStatus").equals(0)){
                                                if (jsonObject1.get("ReturnStatus").equals(0)) {
                                                    bool = true;
                                                }
                                                apiLogService.save("wcs开始入库任务上报wms"
                                                        , wmsUrl + TaskExecCallback
                                                        , null
                                                        , "127.0.0.1"
                                                        , JSON.toJSONString(hashMap)
                                                        , response
                                                        , bool
                                                );
                                                apiLogService.save("wcs开始入库任务上报wms", wmsUrl + TaskExecCallback, null, "127.0.0.1", JSON.toJSONString(hashMap), response, bool);
                                            } catch (Exception e) {
                                            }
                                        }
                                    } else {
//                                    staProtocol.setWorkNo((short) 9991);
                                        if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                            staProtocol.setStaNo((short)105);
                                        } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                            staProtocol.setStaNo((short)107);
                                        }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                            staProtocol.setStaNo((short)109);
                                        }else{
                                            staProtocol.setStaNo((short)110);
                                        }
                                        staProtocol.setWorkNo((short) 9998);
                                        staProtocol.setStaNo((short) 14);
                                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                } else {
//                                staProtocol.setWorkNo((short) 9991);
                                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                    staProtocol.setWorkNo((short) 9998);
                                    staProtocol.setStaNo((short) 14);
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    if (ledThread != null) {
                                        String errorMsg = jsonObject.getString("msg");
                                        if (!Cools.isEmpty(errorMsg)) {
                                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                        }
                                    }
                                }
                            }
                        } catch (Exception e) {
@@ -291,14 +251,7 @@
                                log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1);
                            }
                        } finally {
                            apiLogService.save("wms请求入库货位接口"
                                    , wmsUrl + inboundTaskApplyPath
                                    , null
                                    , "127.0.0.1"
                                    , JSON.toJSONString(storageEscalationParam)
                                    , response
                                    , success
                            );
                            apiLogService.save("wms请求入库货位接口", wmsUrl + inboundTaskApplyPath, null, "127.0.0.1", JSON.toJSONString(storageEscalationParam), response, success);
                        }
                        log.info("入库请求参数=" + JSON.toJSONString(BoxNo));
                        log.info("入库请求返回参数=" + JSON.toJSONString(response));
@@ -383,10 +336,7 @@
                        continue;
                    }
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo >= 9899)
                            && staProtocol.isPakMk()) {
                    if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (workNo >= 9899) && staProtocol.isPakMk()) {
                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        if (barcodeThread == null) {
@@ -400,8 +350,7 @@
                            if (!Cools.isEmpty(taskWrk1)) {
                                log.info("托盘码:" + barcode + "任务档存在");
                                if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) {
                                    StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                            .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                    StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                    if (Cools.isEmpty(staDesc)) {
                                        log.info("托盘码:" + barcode + "任务档存在");
                                        return;
@@ -420,11 +369,7 @@
                            try {
                                response = new HttpHandler.Builder()
                                        // .setHeaders(headParam)
                                        .setUri(wmsUrl)
                                        .setPath(inboundTaskApplyPath)
                                        .setJson(JSON.toJSONString(toWmsDTO))
                                        .build()
                                        .doPost();
                                        .setUri(wmsUrl).setPath(inboundTaskApplyPath).setJson(JSON.toJSONString(toWmsDTO)).build().doPost();
                            } catch (Exception e) {
                                log.error("请求入库调用接口失败");
                                log.error("异常信息打印:" + e);
@@ -470,9 +415,7 @@
                                        log.error("站点号异常2" + inSta.getStaNo());
                                        throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo());
                                    } else {
                                        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                                .eq("crn_no", staNoCrnNo.longValue())
                                                .eq("loc_no", getWmsDto.getLocNo()));
                                        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("crn_no", staNoCrnNo.longValue()).eq("loc_no", getWmsDto.getLocNo()));
                                        if (Cools.isEmpty(locMast)) {
                                            basDevp.setStaErr(1);
                                            basDevpService.updateById(basDevp);
@@ -498,9 +441,7 @@
                                    continue;
                                }
                                //查看该库位是否为空库位
                                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_sts", "O")
                                        .eq("loc_no", getWmsDto.getLocNo()));
                                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "O").eq("loc_no", getWmsDto.getLocNo()));
                                if (Cools.isEmpty(locMast)) {
                                    try {
                                        HashMap<String, Object> headParam1 = new HashMap<>();
@@ -511,20 +452,9 @@
                                        String response2;
                                        response2 = new HttpHandler.Builder()
                                                // .setHeaders(headParam)
                                                .setUri(wmsUrl)
                                                .setPath(taskStatusFeedbackPath)
                                                .setJson(JSON.toJSONString(headParam1))
                                                .build()
                                                .doPost();
                                                .setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(headParam1)).build().doPost();
                                        JSONObject jsonObject1 = JSON.parseObject(response2);
                                        apiLogService.save("wcs派发库位==》不为空《==上报wms"
                                                , wmsUrl + taskStatusFeedbackPath
                                                , null
                                                , "127.0.0.1"
                                                , JSON.toJSONString(headParam1)
                                                , response
                                                , true
                                        );
                                        apiLogService.save("wcs派发库位==》不为空《==上报wms", wmsUrl + taskStatusFeedbackPath, null, "127.0.0.1", JSON.toJSONString(headParam1), response, true);
                                    } catch (Exception e) {
                                        log.error("wcs派发库位==》不为空《==上报wms", getWmsDto.getWrkNo());
                                        throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==,异常信息:" + e);
@@ -539,8 +469,7 @@
                                        log.error("库位异常,库位号:{}", getWmsDto.getTargetLocationCode());
                                    } else {
                                        taskWrkService.insert(taskWrk);
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -550,14 +479,7 @@
                            } else {
                                continue;
                            }
                            apiLogService.save("wms请求入库货位接口"
                                    , wmsUrl + inboundTaskApplyPath
                                    , null
                                    , "127.0.0.1"
                                    , JSON.toJSONString(toWmsDTO)
                                    , response
                                    , true
                            );
                            apiLogService.save("wms请求入库货位接口", wmsUrl + inboundTaskApplyPath, null, "127.0.0.1", JSON.toJSONString(toWmsDTO), response, true);
                        } else {
                            // 退回
@@ -588,7 +510,7 @@
    /**
     * 堆垛机站出库到出库站
     */
    public void crnStnToOutStn() {
    public synchronized void crnStnToOutStn() {
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
@@ -660,8 +582,7 @@
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
                    && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
                // 如果最近一次是入库模式
                if (crnProtocol.getLastIo().equals("I")) {
                    if (basCrnp.getInEnable().equals("Y")) {
@@ -693,7 +614,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo()));
            for (StaDesc staDesc : staDescs) {
@@ -712,8 +633,7 @@
                    log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
                    continue;
                }
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable()
                        && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) {
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) {
                    flag = true;
                }
                if (!flag) {
@@ -747,18 +667,18 @@
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(staDesc.getCrnNo()); // 堆垛机编号
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位列
                crnCommand.setSourcePosY(crnStn.getBay().shortValue());     // 源库位层
                crnCommand.setSourcePosZ(crnStn.getLev().shortValue());     // 源库位排
                crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                crnCommand.setSourcePosY(crnStn.getBay().shortValue());     // 源库位列
                crnCommand.setSourcePosZ(crnStn.getLev().shortValue());     // 源库位层
                crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint()));     // 目标库位列
                crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint()));     // 目标库位层
                crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint()));     // 目标库位排
                crnCommand.setCommand((short) 1);
                log.info("堆垛机入库任务下发={}",crnCommand);
                log.info("堆垛机入库任务下发={}", crnCommand);
                if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand), false)) {
                    log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand));
                    throw new CoolException("堆垛机命令生成失败");
@@ -778,7 +698,7 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
        List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null);
        if (taskWrksInitial.size() == 0) {
            return;
@@ -798,24 +718,18 @@
                        continue;
                    }
                    LocMast locMast=locMastService.selectByLocNo(taskWrk.getStartPoint());
                    LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint());
                    //判断其库位是否为深库位,如果为深库位找其浅库位是都有货
                    if(locMast.getRow1()==1||locMast.getRow1()==5){
                        LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1()+1))
                                .eq("bay1",locMast.getBay1())
                                .eq("lev1",locMast.getLev1()).eq("loc_sts","F"));
                        if (!Cools.isEmpty(locMast1)){
                            log.info(locMast.getLocNo()+"出深库位,浅库位有货");
                    if (locMast.getRow1() == 1 || locMast.getRow1() == 5|| locMast.getRow1() == 9|| locMast.getRow1() == 13) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("row1", (locMast.getRow1() + 1)).eq("bay1", locMast.getBay1()).eq("lev1", locMast.getLev1()).eq("loc_sts", "F"));
                        if (!Cools.isEmpty(locMast1)) {
                            log.info(locMast.getLocNo() + "出深库位,浅库位有货");
                            continue;
                        }
                    }else if(locMast.getRow1()==4||locMast.getRow1()==8){
                        LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1()-1))
                                .eq("bay1",locMast.getBay1())
                                .eq("lev1",locMast.getLev1()).eq("loc_sts","F"));
                        if (!Cools.isEmpty(locMast1)){
                            log.info(locMast.getLocNo()+"出深库位,浅库位有货");
                    } else if (locMast.getRow1() == 4 || locMast.getRow1() == 8|| locMast.getRow1() == 12|| locMast.getRow1() == 16) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("row1", (locMast.getRow1() - 1)).eq("bay1", locMast.getBay1()).eq("lev1", locMast.getLev1()).eq("loc_sts", "F"));
                        if (!Cools.isEmpty(locMast1)) {
                            log.info(locMast.getLocNo() + "出深库位,浅库位有货");
                            continue;
                        }
                    }
@@ -837,8 +751,7 @@
                    }
                    // 判断堆垛机出库站状态
                    if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                            && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                    if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                        // 命令下发区 --------------------------------------------------------------------------
                        // 堆垛机控制过滤
@@ -854,7 +767,7 @@
                        command.setCrnNo(taskWrk.getCrnNo()); // 堆垛机编号
                        command.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
                        command.setAckFinish((short) 0);  // 任务完成确认位
                        command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式
                        command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                        command.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint()));     // 源库位排
                        command.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint()));     // 源库位列
                        command.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint()));     // 源库位层
@@ -863,32 +776,20 @@
                        command.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                        command.setCommand((short) 1);
                        if(Cools.isEmpty(taskWrk.getMarkStart())||taskWrk.getMarkStart()==0){
                        if (Cools.isEmpty(taskWrk.getMarkStart()) || taskWrk.getMarkStart() == 0) {
                            HashMap<String, Object> hashMap = new HashMap<>();
                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                            hashMap.put("TaskNo", taskWrk.getTaskNo());
                            String response = "";
                            try {
                                //开始上报,出库任务开始时,WCS回调WMS
                                response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath(taskStatusFeedbackPath)
                                        .setJson(JSON.toJSONString(hashMap))
                                        .build()
                                        .doPost();
                                response = new HttpHandler.Builder().setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(hashMap)).build().doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                Boolean bool = false;
                                if(jsonObject.get("ReturnStatus").equals(0)){
                                if (jsonObject.get("ReturnStatus").equals(0)) {
                                    bool = true;
                                    taskWrk.setMarkStart(1);
                                }
                                apiLogService.save("wcs开始任务上报wms"
                                        , wmsUrl + TaskExecCallback
                                        , null
                                        , "127.0.0.1"
                                        , JSON.toJSONString(hashMap)
                                        , response
                                        , bool
                                );
                                apiLogService.save("wcs开始任务上报wms", wmsUrl + TaskExecCallback, null, "127.0.0.1", JSON.toJSONString(hashMap), response, bool);
                            } catch (Exception e) {
                            }
                        }
@@ -950,11 +851,7 @@
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11(生成出库ID)的移库工作档
            List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>()
                    .eq("crn_no", slave.getId())
                    .eq("wrk_sts", 11)
                    .eq("io_type", 3)
                    .orderBy("io_pri", false));
            List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>().eq("crn_no", slave.getId()).eq("wrk_sts", 11).eq("io_type", 3).orderBy("io_pri", false));
            for (TaskWrk taskWrk : taskWrks) {
                // 双深库位且浅库位有货,则需先对浅库位进行库位移转
@@ -1017,20 +914,9 @@
                        String response;
                        response = new HttpHandler.Builder()
                                // .setHeaders(headParam)
                                .setUri(wmsUrl)
                                .setPath(taskStatusFeedbackPath)
                                .setJson(JSON.toJSONString(headParam))
                                .build()
                                .doPost();
                                .setUri(wmsUrl).setPath(taskStatusFeedbackPath).setJson(JSON.toJSONString(headParam)).build().doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        apiLogService.save("wcs派发移库任务上报wms"
                                , wmsUrl + taskStatusFeedbackPath
                                , null
                                , "127.0.0.1"
                                , JSON.toJSONString(headParam)
                                , response
                                , true
                        );
                        apiLogService.save("wcs派发移库任务上报wms", wmsUrl + taskStatusFeedbackPath, null, "127.0.0.1", JSON.toJSONString(headParam), response, true);
                    } catch (Exception e) {
                        log.error("wcs派发移库库任务上报wms失败", taskWrk);
//                        throw new CoolException("wcs派发移库库任务上报wms失败");
@@ -1102,10 +988,8 @@
            if (crnProtocol == null) {
                continue;
            }
            //  状态:等待确认 并且  任务完成位 = 1
            if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) {
                //获取入库待确认工作档
            if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) {                //获取入库待确认工作档
                TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(), crnProtocol.getTaskNo().intValue());
                if (Cools.isEmpty(taskWrk) && crnProtocol.getTaskNo() != 999) {
                    log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo());
@@ -1116,7 +1000,7 @@
                crnOperatorParam.setCrnNo(crn.getId());
                R r = crnController.crnTaskComplete(crnOperatorParam);
                Thread.sleep(1000);
                if(!r.get("code").equals(200)){
                if (!r.get("code").equals(200)) {
                    return;
                }
                if (!Cools.isEmpty(taskWrk)) {
@@ -1168,120 +1052,120 @@
    /**
     * 堆垛机异常信息记录
     */
    public void recCrnErr() {
        Date now = new Date();
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) {
                continue;
            }
            if (false) {
//            if (crnProtocol.getModeType() != CrnModeType.STOP) {
                // 有任务
                if (crnProtocol.getTaskNo() != 0) {
                    BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue());
                    // 有异常
                    if (latest == null) {
                        if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
                            WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());
                            if (wrkMast == null) {
                                continue;
                            }
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    wrkMast.getWrkNo(),    // 工作号
                                    now,    // 发生时间
                                    null,    // 结束时间
                                    wrkMast.getWrkSts(),    // 工作状态
                                    wrkMast.getIoType(),    // 入出库类型
                                    crn.getId(),    // 堆垛机
                                    null,    // plc
                                    wrkMast.getLocNo(),    // 目标库位
                                    wrkMast.getStaNo(),    // 目标站
                                    wrkMast.getSourceStaNo(),    // 源站
                                    wrkMast.getSourceLocNo(),    // 源库位
                                    wrkMast.getBarcode(),    // 条码
                                    (int) crnProtocol.getAlarm1(),    // 异常码
                                    errName,    // 异常
                                    1,    // 异常情况
                                    now,    // 添加时间
                                    null,    // 添加人员
                                    now,    // 修改时间
                                    null,    // 修改人员
                                    "任务中异常"    // 备注
                            );
                            if (!basErrLogService.insert(basErrLog)) {
                                log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
                            }
                        }
                    } else {
                        // 异常修复
                        if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) {
                            latest.setEndTime(now);
                            latest.setUpdateTime(now);
                            latest.setStatus(2);
                            if (!basErrLogService.updateById(latest)) {
                                log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
                            }
                        }
                    }
                    // 无任务
                } else {
                    BasErrLog latest = basErrLogService.findLatest(crn.getId());
                    // 有异常
                    if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) {
                        // 记录新异常
                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    null,    // 工作号
                                    now,    // 发生时间
                                    null,    // 结束时间
                                    null,    // 工作状态
                                    null,    // 入出库类型
                                    crn.getId(),    // 堆垛机
                                    null,    // plc
                                    null,    // 目标库位
                                    null,    // 目标站
                                    null,    // 源站
                                    null,    // 源库位
                                    null,    // 条码
                                    (int) crnProtocol.getAlarm1(),    // 异常码
                                    errName,    // 异常
                                    1,    // 异常情况
                                    now,    // 添加时间
                                    null,    // 添加人员
                                    now,    // 修改时间
                                    null,    // 修改人员
                                    "无任务异常"    // 备注
                            );
                            if (!basErrLogService.insert(basErrLog)) {
                                log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
                            }
                        }
                        // 无异常
                    } else {
                        // 异常修复
                        if (latest != null && latest.getStatus() == 1) {
                            latest.setEndTime(now);
                            latest.setUpdateTime(now);
                            latest.setStatus(2);
                            if (!basErrLogService.updateById(latest)) {
                                log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
                            }
                        }
                    }
                }
            }
        }
    }
//    public void recCrnErr() {
//        Date now = new Date();
//        for (CrnSlave crn : slaveProperties.getCrn()) {
//            // 获取堆垛机信息
//            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
//            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
//            if (crnProtocol == null) {
//                continue;
//            }
//            if (false) {
////            if (crnProtocol.getModeType() != CrnModeType.STOP) {
//                // 有任务
//                if (crnProtocol.getTaskNo() != 0) {
//                    BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue());
//                    // 有异常
//                    if (latest == null) {
//                        if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
//                            WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());
//                            if (wrkMast == null) {
//                                continue;
//                            }
//                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
//                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
//                            BasErrLog basErrLog = new BasErrLog(
//                                    null,    // 编号
//                                    wrkMast.getWrkNo(),    // 工作号
//                                    now,    // 发生时间
//                                    null,    // 结束时间
//                                    wrkMast.getWrkSts(),    // 工作状态
//                                    wrkMast.getIoType(),    // 入出库类型
//                                    crn.getId(),    // 堆垛机
//                                    null,    // plc
//                                    wrkMast.getLocNo(),    // 目标库位
//                                    wrkMast.getStaNo(),    // 目标站
//                                    wrkMast.getSourceStaNo(),    // 源站
//                                    wrkMast.getSourceLocNo(),    // 源库位
//                                    wrkMast.getBarcode(),    // 条码
//                                    (int) crnProtocol.getAlarm1(),    // 异常码
//                                    errName,    // 异常
//                                    1,    // 异常情况
//                                    now,    // 添加时间
//                                    null,    // 添加人员
//                                    now,    // 修改时间
//                                    null,    // 修改人员
//                                    "任务中异常"    // 备注
//                            );
//                            if (!basErrLogService.insert(basErrLog)) {
//                                log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
//                            }
//                        }
//                    } else {
//                        // 异常修复
//                        if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) {
//                            latest.setEndTime(now);
//                            latest.setUpdateTime(now);
//                            latest.setStatus(2);
//                            if (!basErrLogService.updateById(latest)) {
//                                log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
//                            }
//                        }
//                    }
//                    // 无任务
//                } else {
//                    BasErrLog latest = basErrLogService.findLatest(crn.getId());
//                    // 有异常
//                    if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) {
//                        // 记录新异常
//                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
//                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
//                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
//                            BasErrLog basErrLog = new BasErrLog(
//                                    null,    // 编号
//                                    null,    // 工作号
//                                    now,    // 发生时间
//                                    null,    // 结束时间
//                                    null,    // 工作状态
//                                    null,    // 入出库类型
//                                    crn.getId(),    // 堆垛机
//                                    null,    // plc
//                                    null,    // 目标库位
//                                    null,    // 目标站
//                                    null,    // 源站
//                                    null,    // 源库位
//                                    null,    // 条码
//                                    (int) crnProtocol.getAlarm1(),    // 异常码
//                                    errName,    // 异常
//                                    1,    // 异常情况
//                                    now,    // 添加时间
//                                    null,    // 添加人员
//                                    now,    // 修改时间
//                                    null,    // 修改人员
//                                    "无任务异常"    // 备注
//                            );
//                            if (!basErrLogService.insert(basErrLog)) {
//                                log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
//                            }
//                        }
//                        // 无异常
//                    } else {
//                        // 异常修复
//                        if (latest != null && latest.getStatus() == 1) {
//                            latest.setEndTime(now);
//                            latest.setUpdateTime(now);
//                            latest.setStatus(2);
//                            if (!basErrLogService.updateById(latest)) {
//                                log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
//                            }
//                        }
//                    }
//                }
//            }
//
//        }
//    }
    //自动派发任务
    public void autoDistribute() {
@@ -1456,24 +1340,11 @@
        taskOverToWms.setTaskStatus("executing"); //任务状态
        String response = null;
        try {
            response = new HttpHandler.Builder()
                    .setHeaders(map)
                    .setUri(wmsUrl)
                    .setPath("wcsManager/wcsInterface/taskStatusFeedback")
                    .setJson(JSON.toJSONString(taskOverToWms))
                    .build()
                    .doPost();
            response = new HttpHandler.Builder().setHeaders(map).setUri(wmsUrl).setPath("wcsManager/wcsInterface/taskStatusFeedback").setJson(JSON.toJSONString(taskOverToWms)).build().doPost();
        } catch (Exception e) {
            log.error("堆垛机任务完成,请求wms任务完成接口失败");
        }
        apiLogService.save("堆垛机开始运行"
                , wmsUrl + "wcsManager/wcsInterface/taskStatusFeedback"
                , null
                , "127.0.0.1"
                , JSON.toJSONString(taskOverToWms)
                , response
                , true
        );
        apiLogService.save("堆垛机开始运行", wmsUrl + "wcsManager/wcsInterface/taskStatusFeedback", null, "127.0.0.1", JSON.toJSONString(taskOverToWms), response, true);
        return response;
    }
@@ -1494,12 +1365,12 @@
        LocMast locMast = locMastService.selectByLocNo(locNo);
        taskWrk.setCrnNo(locMast.getCrnNo());
        taskWrk.setTargetPoint(locNo);
        taskWrk.setStartPoint("116");
        taskWrk.setStartPoint("15");
        if (result.getAlley().equals("1")) {
            taskWrk.setCrnNo(1);
        } else {
        } else if (result.getAlley().equals("2")) {
            taskWrk.setCrnNo(2);
        }
        } else if (result.getAlley().equals("3")) {taskWrk.setCrnNo(3);}else if (result.getAlley().equals("4")) {taskWrk.setCrnNo(4);}
        if (taskWrk.getIoType() == 1) {
            taskWrk.setWrkSts(2);
            if (!Cools.isEmpty(taskWrk.getTargetPoint())) {