| | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.R; |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.fasterxml.jackson.databind.ObjectMapper; |
| | | import com.zy.asrs.domain.enums.TaskStatusType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.WMSAndAGVInterfaceParam; |
| | | import com.zy.asrs.entity.param.taskCreateParam; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.PostMesDataUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.RgvThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CommandPackage; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.ExtProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import com.zy.core.thread.*; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | private FillingMastService fillingMastService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | private VacuumMastService vacuumMastService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | private WrkMastStaService wrkMastStaService; |
| | | @Autowired |
| | | private TaskWrkMapper taskWrkMapper; |
| | | @Autowired |
| | | private TaskWrkService taskWrkService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private StaDescMapper staDescMapper; |
| | | @Autowired |
| | | private CommandInfoService commandInfoService; |
| | | |
| | | @Autowired |
| | | private OpenServiceImpl openServiceImpl; |
| | | private BasRgvErrService basRgvErrService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Value("${wms.movePath}") |
| | | private String movePath; |
| | | |
| | | public Integer wrkNo1 = 10000; |
| | | |
| | | public void generateStoreWrkFile() throws IOException { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo >= 0) |
| | | && staProtocol.isPakMk()) { |
| | | public Integer wrkNo2 = 20000; |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | if (taskWrk != null) { |
| | | taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | continue; |
| | | } |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | ToWmsDTO toWmsDTO = new ToWmsDTO(); |
| | | Map<String, Object> map = new HashMap<>(); |
| | | map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2"); |
| | | List<Integer> list = openServiceImpl.getInEnableRoadway(); |
| | | TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode).eq("crn_no",inSta.getBarcode())); |
| | | if (Cools.isEmpty(taskWrk)){ |
| | | continue; |
| | | } |
| | | if (taskWrk.getTargetPoint() != null && taskWrk.getStartPoint() != null && taskWrk.getWrkNo() != null){ |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | }else { |
| | | //TaskWrk taskWrk = taskWrkService.selectByTaskNo(param.getTaskNo()); |
| | | toWmsDTO.setWarehouseId("1688469798893297665"); |
| | | toWmsDTO.setContainerCode(barcode); |
| | | toWmsDTO.setApplyType("TUNNEL_LOCATION"); |
| | | toWmsDTO.setTaskTunnel(taskWrk.getCrnNo()); |
| | | toWmsDTO.setCanInboundTunnels(list); |
| | | String response = null; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setHeaders(map) |
| | | .setUri(wmsUrl) |
| | | .setPath("wcsManager/wcsInterface/inboundTaskApply") |
| | | .setJson(JSON.toJSONString(toWmsDTO)) |
| | | .build() |
| | | .doPost(); |
| | | }catch (Exception e){ |
| | | log.error("wms通讯失败,"+e.getMessage()); |
| | | continue; |
| | | } |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class); |
| | | |
| | | taskWrk.setTargetPoint(Utils.getWcsLocNo(getWmsDto.getTargetLocationCode())); |
| | | taskWrk.setStartPoint(String.valueOf(inSta.getBackSta())); |
| | | if (!taskWrkService.updateById(taskWrk)){ |
| | | log.error("保存wms库位号失败"); |
| | | } |
| | | |
| | | }else { |
| | | log.error("wms通讯失败,"+jsonObject.get("msg")); |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | @Async |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", crnSlave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs){ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | public void getRgvTask() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | if (!rgv.getDemo()){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { |
| | | // 查询工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staDesc.getStnNo().toString()); |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 2) { |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, taskWrk.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(taskWrk.getWrkNo().shortValue()) |
| | | && crnProtocol.getTaskFinish() == 0 |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | //取出输送线命令 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | if (commandInfos.isEmpty()) { |
| | | continue;//命令空 |
| | | } |
| | | |
| | | // CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文 |
| | | // CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class); |
| | | Integer commandStep = taskWrk.getCommandStep(); |
| | | CommandInfo commandInfo = commandInfos.get(commandStep); |
| | | CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文 |
| | | //StaProtocol staProtocol1 = JSON.parseObject(commandInfo.getCommand(), StaProtocol.class); |
| | | StaProtocol staProtocol1 = JSON.parseObject(commandPackage.getCommand().toString(), StaProtocol.class); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol1))) { |
| | | log.error("输送线命令下方失败!!! [工作号:{}]", taskWrk.getWrkNo()); |
| | | continue;//命令下发失败 |
| | | } |
| | | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | |
| | | } |
| | | if (staProtocol.isPakMk()){ |
| | | VacuumMast vacuumMast = vacuumMastService.selectByStatusIsN(); |
| | | FillingMast fillingMast = fillingMastService.selectByStatusIsn(); |
| | | Date now = new Date(); |
| | | WrkMastSta wrkMastSta = new WrkMastSta(); |
| | | int workNo = commonService.getWorkNo(0); |
| | | wrkMastSta.setWrkNo((long)workNo); |
| | | wrkMastSta.setWrkStart(2); |
| | | wrkMastSta.setWrkEnd(vacuumMast.getStaNo()); |
| | | // wrkMastSta.setStaStart(); |
| | | wrkMastSta.setStaEnd(fillingMast.getStaNo()); |
| | | wrkMastSta.setCreateTime(now); |
| | | wrkMastSta.setUpdateTime(now); |
| | | wrkMastSta.setBignTime(now); |
| | | wrkMastSta.setType(0); //类型 0:非空 1:空板 |
| | | wrkMastSta.setWrkType(3); //工作类型 1:取(叠盘) 2:放 3:取放 4:拆盘 |
| | | Integer insert = wrkMastStaMapper.insert(wrkMastSta); |
| | | if (insert>0){ |
| | | devpThread.setPakMk(devp.getId(),false); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | } |
| | | public synchronized void RGVDemoShow0() { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (){ //输送线状态 |
| | | // |
| | | // } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute() throws IOException { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectWrkSts0(); |
| | | if (!Cools.isEmpty(wrkMastSta)){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkNo1); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getWrkStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getWrkEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.getId(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | |
| | | } else { |
| | | vacuumMastStatusSetY(wrkMastSta.getWrkEnd()); |
| | | rgvThread.setPakMk(false); |
| | | |
| | | wrkMastSta.setWrkSts(1); |
| | | Integer update = wrkMastStaMapper.updateById(wrkMastSta); |
| | | if (update>0){ |
| | | |
| | | }else { |
| | | log.error("RGV命令下发后,更新工作任务状态失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("Rgv演示 ===>> 失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public synchronized void RGVDemoShow1() { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (){ //输送线状态 |
| | | // |
| | | // } |
| | | |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | if (!rgv.getDemo()) { |
| | | continue; |
| | | } |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectWrkSts1(); |
| | | if (!Cools.isEmpty(wrkMastSta)){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkNo1); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getWrkEnd().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.getId(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | |
| | | } else { |
| | | rgvThread.setPakMk(false); |
| | | vacuumMastStatusSetN(wrkMastSta.getWrkEnd()); |
| | | fillingMastStatusSetY(wrkMastSta.getStaEnd()); |
| | | |
| | | wrkMastSta.setWrkSts(2); |
| | | Integer update = wrkMastStaMapper.updateById(wrkMastSta); |
| | | if (update>0){ |
| | | |
| | | }else { |
| | | log.error("RGV命令下发后,更新工作任务状态失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("Rgv演示 ===>> 失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public synchronized void RGVDemoShow2() throws InterruptedException { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // if (!rgv.getDemo()) { |
| | | // continue; |
| | | // } |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if ((rgvProtocol.getStatusType1() == RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING) |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() >0 |
| | | // && (rgvProtocol.getStatusType() == RgvStatusType.WORKING1) |
| | | ){ |
| | | boolean rgvComplete = rgvComplete(rgv.getId()); |
| | | if (rgvComplete){ |
| | | rgvThread.setPakMk(true); |
| | | } |
| | | List<WrkMastSta> wrkMastStas = wrkMastStaMapper.selectList(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", rgvProtocol.getTaskNo1())); |
| | | if (!Cools.isEmpty(wrkMastStas) || wrkMastStas.size()<=0){ |
| | | WrkMastSta wrkMastSta = wrkMastStas.get(0); |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastSta.setBignTime(new Date()); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | public boolean vacuumMastStatusSetN(Integer staNo){ |
| | | EntityWrapper<VacuumMast> vacuumMastEntityWrapper = new EntityWrapper<>(); |
| | | vacuumMastEntityWrapper.eq("sta_no",staNo); |
| | | VacuumMast vacuumMast = vacuumMastService.selectOne(vacuumMastEntityWrapper); |
| | | vacuumMast.setStatus("N"); |
| | | boolean update = vacuumMastService.update(vacuumMast, vacuumMastEntityWrapper); |
| | | return update; |
| | | } |
| | | public boolean vacuumMastStatusSetY(Integer staNo){ |
| | | EntityWrapper<VacuumMast> vacuumMastEntityWrapper = new EntityWrapper<>(); |
| | | vacuumMastEntityWrapper.eq("sta_no",staNo); |
| | | VacuumMast vacuumMast = vacuumMastService.selectOne(vacuumMastEntityWrapper); |
| | | vacuumMast.setStatus("Y"); |
| | | boolean update = vacuumMastService.update(vacuumMast, vacuumMastEntityWrapper); |
| | | return update; |
| | | } |
| | | public boolean fillingMastStatusSetN(Integer staNo){ |
| | | EntityWrapper<FillingMast> fillingMastEntityWrapper = new EntityWrapper<>(); |
| | | fillingMastEntityWrapper.eq("sta_no",staNo); |
| | | FillingMast fillingMast = fillingMastService.selectOne(fillingMastEntityWrapper); |
| | | fillingMast.setStatus("N"); |
| | | boolean update = fillingMastService.update(fillingMast, fillingMastEntityWrapper); |
| | | return update; |
| | | } |
| | | |
| | | public boolean fillingMastStatusSetY(Integer staNo){ |
| | | EntityWrapper<FillingMast> fillingMastEntityWrapper = new EntityWrapper<>(); |
| | | fillingMastEntityWrapper.eq("sta_no",staNo); |
| | | FillingMast fillingMast = fillingMastService.selectOne(fillingMastEntityWrapper); |
| | | fillingMast.setStatus("Y"); |
| | | boolean update = fillingMastService.update(fillingMast, fillingMastEntityWrapper); |
| | | return update; |
| | | } |
| | | |
| | | |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | public synchronized void ExtTaskAndPut() throws InterruptedException { |
| | | for (ExtSlave extSlave : slaveProperties.getExt()) { |
| | | // if (!rgv.getDemo()) { |
| | | // continue; |
| | | // } |
| | | MelsecExtThread extThread = (MelsecExtThread) SlaveConnection.get(SlaveType.Ext, extSlave.getId()); |
| | | ExtProtocol extProtocol = extThread.getExtProtocol(); |
| | | if (extProtocol == null) { |
| | | continue; |
| | | } |
| | | // else { |
| | | // extProtocol = extProtocol.clone(); |
| | | // } |
| | | if (extProtocol.isTake()){//允许取 |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | }else if (extProtocol.isPut()){//允许放 |
| | | |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString()); |
| | | if(null == taskWrk) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | //取出命令 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | Integer commandStep = taskWrk.getCommandStep(); |
| | | if (commandInfos.isEmpty()) { |
| | | continue;//命令空 |
| | | } |
| | | CommandInfo commandInfo = commandInfos.get(commandStep); |
| | | CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文 |
| | | CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(3); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // CrnCommand crnCommand = new CrnCommand(); |
| | | // crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // crnCommand.setSourcePosX(crnStn.getBay().shortValue()); // 源库位列 |
| | | // crnCommand.setSourcePosY(crnStn.getLev().shortValue()); // 源库位层 |
| | | // crnCommand.setSourcePosZ(crnStn.getRow().shortValue()); // 源库位排 |
| | | // crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | // crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | // crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | // crnCommand.setCommand((short)1); |
| | | // if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | // log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | // Date now = new Date(); |
| | | // taskWrk.setWrkSts(3); |
| | | // taskWrk.setModiTime(now); |
| | | // if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | // log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | // } |
| | | // } |
| | | } |
| | | |
| | | return; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null); |
| | | if (taskWrksInitial.size()==0){ |
| | | return; |
| | | } |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs){ |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(slave.getId(),staDesc.getStnNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (taskWrk.getIoType() != 2 || taskWrk.getTargetPoint() == null || taskWrk.getStartPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getStartPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | public synchronized void DevpTaskAndPut() throws InterruptedException { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // System.out.println(JSON.toJSONString(staProtocol)); |
| | | if (staProtocol.isAutoing()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),2,1); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | }else if (staProtocol.isLoading()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),2,3); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | }else if (staProtocol.isInEnable()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),2,5); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | }else if (staProtocol.isOutEnable()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),2,7); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | if (staProtocol.isEmptyMk()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),1,10); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | break; |
| | | } |
| | | if (staProtocol.isFullPlt()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),3,10); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) { |
| | | |
| | | taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | |
| | | List<TaskWrk> taskWrks1 = taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | if (Cools.isEmpty(taskWrks1) && taskWrks1.size()!=0){ |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint()); |
| | | TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo); |
| | | if (!Cools.isEmpty(hallowLocNoTask)){ |
| | | if (!Cools.isEmpty(hallowLocNoTask.getTargetPoint())){ |
| | | continue; |
| | | } |
| | | // new PostMesDataUtils().postMesData("移库任务分配库位",wmsUrl,movePath,hallowLocNoTask); |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(movePath) |
| | | .setJson(JSON.toJSONString(hallowLocNoTask)) |
| | | .build() |
| | | .doPost(); |
| | | System.out.println("response:"+response); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | //解析 |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/"+movePath, JSON.toJSONString(hallowLocNoTask), "请求移库任务分配库位"); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | if (staProtocol.isCar()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),5,10); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | |
| | | //取出命令 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | Integer commandStep = taskWrk.getCommandStep(); |
| | | if (commandInfos.isEmpty()) { |
| | | continue;//命令空 |
| | | } |
| | | if (staProtocol.isLow()){ |
| | | WrkMastSta wrkMastSta = new WrkMastSta(new Date(),7,10); |
| | | Integer count = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts",3).eq("wrk_no", wrkMastSta.getWrkNo())); |
| | | if (count==0){ |
| | | wrkMastSta.setType(1); |
| | | wrkMastSta.setWrkType(3); |
| | | wrkMastStaMapper.insert(wrkMastSta); |
| | | } |
| | | CommandInfo commandInfo = commandInfos.get(commandStep); |
| | | CommandPackage commandPackage = JSON.parseObject(commandInfo.getCommand(), CommandPackage.class);//取出命令报文 |
| | | CrnCommand crnCommand = JSON.parseObject(commandPackage.getCommand().toString(), CrnCommand.class); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("生成小车搬运任务 ===>> 失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut3(slave.getId(), crnStn.getStaNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("")) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (taskWrk.getIoType() != 3 || taskWrk.getTargetPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/目标库位号, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | public synchronized void rgvRunWrkMastFullSta() { |
| | | try{ |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, 1); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | log.error("RGV不在线"); |
| | | return; |
| | | } |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ) { |
| | | Integer selectCount = wrkMastStaMapper.selectCount(new EntityWrapper<WrkMastSta>().ne("wrk_sts", 3).ne("wrk_sts", 0)); |
| | | if (selectCount>0){ |
| | | log.error("存在执行RGV中任务,但是小车状态空闲!!!"); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectList(new EntityWrapper<WrkMastSta>().eq("wrk_sts",0)); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=1 || wrkMastSta.getWrkType()!=3){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | boolean sign = rgvTakeFullAll(1, wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | wrkMastSta.setWrkSts(1); |
| | | wrkMastSta.setUpdateTime(new Date()); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | return; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Async |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | |
| | | //获取指令ID |
| | | Integer commandId = crnProtocol.getCommandId(); |
| | | CommandInfo commandInfo = commandInfoService.selectById(commandId); |
| | | if (commandInfo == null) { |
| | | //指令不存在 |
| | | continue; |
| | | } |
| | | |
| | | commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成 |
| | | commandInfo.setCompleteTime(new Date());//指令完成时间 |
| | | if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机 |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFullAll(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().intValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 0); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 执行对工作档的完成操作 |
| | | // */ |
| | | // @Async |
| | | // public void storeFinished() { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { continue; } |
| | | // // 状态:等待确认 并且 任务完成位 = 1 |
| | | // if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | // // 获取入库待确认工作档 |
| | | // TaskWrk taskWrk = taskWrkMapper.selectCrnNoWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | // if (Cools.isEmpty(taskWrk)) { |
| | | // log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | // continue; |
| | | // } |
| | | // // 入库 + 库位转移 ==> 4.入库完成 |
| | | // if ((taskWrk.getWrkSts() == 3 && taskWrk.getIoType() == 1) || (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 3)) { |
| | | // taskWrk.setWrkSts(4); |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | // Date now = new Date(); |
| | | // taskWrk.setModiTime(now); |
| | | // Integer integerTaskWrk = taskWrkMapper.updateById(taskWrk); |
| | | // // 修改成功后复位堆垛机 |
| | | // if (integerTaskWrk > 0) { |
| | | // // 堆垛机复位 |
| | | // crnThread.setResetFlag(true); |
| | | // |
| | | // //更新库位状态 |
| | | // LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | // locMast.setLocSts("F");//F.在库 |
| | | // locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | // locMast.setModiTime(now); |
| | | // locMast.setModiUser(9999L); |
| | | // locMastService.updateById(locMast); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recCrnErr(){ |
| | | public synchronized void recCrnErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, 1); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | if (true) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | if (rgvProtocol.getTaskNo1() != 0) { |
| | | |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(1, rgvProtocol.getTaskNo1()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm1() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | if (rgvProtocol.getAlarm() != null && rgvProtocol.getAlarm() > 0) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>() |
| | | .setSqlSelect("TOP 1 wrk_no as wrkNo , wrk_sts as wrkSts,wrk_start as wrkStart,wrk_end as wrkEnd, create_time as createTime") |
| | | .eq("wrk_No", rgvProtocol.getTaskNo1()) |
| | | .orderBy("create_time", false) |
| | | |
| | | ); |
| | | if (wrkMastSta == null) { |
| | | return; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm1()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm1()):crnError.getErrName(); |
| | | BasRgvErr rgvErr = basRgvErrService.selectById(rgvProtocol.getAlarm()); |
| | | String errName = rgvErr == null ? String.valueOf(rgvProtocol.getAlarm()) : rgvErr.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | wrkMastSta.getWrkNo().intValue(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | wrkMastSta.getWrkSts().longValue(), // 工作状态 |
| | | wrkMastSta.getType(), // 入出库类型 |
| | | 1, // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | null, // 目标库位 |
| | | wrkMastSta.getWrkEnd(), // 目标站 |
| | | wrkMastSta.getWrkEnd(), // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int) rgvProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | if (rgvProtocol.getAlarm() == null || rgvProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | BasErrLog latest = basErrLogService.findLatest(1); |
| | | |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm1() > 0) { |
| | | if (rgvProtocol.getAlarm() != null && rgvProtocol.getAlarm() > 0) { |
| | | |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm1().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm1()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm1()):crnError.getErrName(); |
| | | if (latest == null || (latest.getErrCode() != rgvProtocol.getAlarm().intValue())) { |
| | | BasRgvErr rgvErr = basRgvErrService.selectById(rgvProtocol.getAlarm()); |
| | | String errName = rgvErr == null ? String.valueOf(rgvProtocol.getAlarm()) : rgvErr.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | 1, // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm1(), // 异常码 |
| | | (int) rgvProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | |
| | | } |
| | | } |
| | | // 无异常 |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // News.infoNoLog(""+mark+" - 0"+" - 堆垛机异常信息记录执行完成"); |
| | | } |
| | | |
| | | //自动派发任务 |
| | | public void autoDistribute() { |
| | | Config config = configService.selectByCode("autoDistribute"); |
| | | if (config == null) { |
| | | return; |
| | | } |
| | | |
| | | if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | return; |
| | | } |
| | | |
| | | for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | try { |
| | | taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | } catch (CoolException e) { |
| | | log.info(e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //自动完成任务 |
| | | public synchronized void autoCompleteTask() { |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask(); |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | //获取命令集合 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | if (taskWrk.getCommandStep() != commandInfos.size()) { |
| | | continue;//当前步序没有到达最后一条命令 |
| | | } |
| | | |
| | | //判断末端命令是否执行完成 |
| | | CommandInfo commandInfo = commandInfos.get(commandInfos.size() - 1); |
| | | if (commandInfo.getCommandStatus() != CommandStatusType.COMPLETE.id) { |
| | | continue;//指令未完成 |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | //指令已完成,更新任务 |
| | | if (taskWrk.getIoType() == 1) { |
| | | //入库任务 |
| | | taskWrk.setWrkSts(4);//3.吊车入库中 => 4.入库完成 |
| | | taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | locMast.setLocSts("F");//F.在库 |
| | | locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } else if (taskWrk.getIoType() == 2) { |
| | | //出库任务 |
| | | taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成 |
| | | taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | locMast.setLocSts("O");//O.空库位 |
| | | locMast.setBarcode("");//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | } |