#

whycq

2025-05-28 78489da7e2185f53faaec9356fa1a8997cedab70

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -40,14 +40,17 @@
import com.zy.core.thread.LedThread;
import com.zy.core.thread.SiemensDevpThread;
import lombok.extern.slf4j.Slf4j;
import net.bytebuddy.asm.Advice;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;

import java.util.*;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Set;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;

/**
@@ -91,7 +94,7 @@
    @Value("${wms.url}")
    private String wmsUrl;

    public short wrkNo = 10000;
    public short wrkNo = 11000;

    /**
     * 组托
@@ -118,6 +121,7 @@
                if (barcodeThread == null) {
                    continue;
                }

                String barcode = barcodeThread.getBarcode();
                // 尺寸检测异常
                boolean back = false;
@@ -150,10 +154,15 @@
                    errMsg = "扫码失败";
                    back = true;
                }



                // 退回
                if (back) {
//                        News.warn("扫码入库失败，{}入库站因{}异常，托盘已被退回", inSta.getStaNo(), errMsg);
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                    if(!staProtocol.isOutEnable()){
                        continue;
                    }

                    if (!staProtocol.isLoading()){
                        continue;
@@ -162,32 +171,48 @@
                        continue;
                    }
                    staProtocol.setWorkNo(wrkNo);
                    News.info("{}入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg,wrkNo);
                    wrkNo++;
                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                }

                //拣料、盘点任务，不进入新板入库方法，直接跳出
                if(staProtocol.getWorkNo()>=3001 && staProtocol.getWorkNo()<=6000){
                    continue;
                }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk()
                        && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) {
                        && staProtocol.isPakMk() && !back) {// && !Cools.isEmpty(barcode)) {

                    if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                        //条码为空或者不符合，退库到172站点
//                        staProtocol.setWorkNo((short)9999);
//                        staProtocol.setStaNo((short)172);
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        if (!result) {
//                            throw new CoolException("更新plc站点信息失败");
//                        }
                        staProtocol.setWorkNo(wrkNo);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        wrkNo++;
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        if (!result) {
                            throw new CoolException("更新plc站点信息失败");
                        }
                        continue;
                    }

//                    //判断101和104是否是拣料、并板、盘点再入库   设备暂不支持101、104站盘点/拣料入库
//                    WrkMast wrkMast1=wrkMastMapper.selectpj(inSta.getStaNo(),barcode);
//                    if(!Cools.isEmpty(wrkMast1)){
//                        if (wrkMast1.getIoType()!=1){
//                            continue;
//                        }
//                    }
//                    if( !Cools.isEmpty(barcode)&&!Cools.isEmpty(wrkMast1)){
//                        log.error("101或104拣料、并板、盘点再入库", wrkMast1.getWrkNo());
//                        continue;
//                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
@@ -201,10 +226,18 @@

                    WrkMast checkPick = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                            .eq("barcode", barcode)
                            .in("io_type", 107,103));
                            .in("io_type", 107,103,104,57,53));
                    if (!Cools.isEmpty(checkPick)) {
                        continue;
                    } else {
                        News.info("新板入库条码===>>" + barcode);
                    }
//                    WrkMast checkPick2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
//                            .eq("barcode", barcode)
//                            .in("io_type", 57,53));
//                    if (!Cools.isEmpty(checkPick2)) {
//                        continue;
//                    }

                    try {

@@ -217,6 +250,7 @@
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setTimeout(30, TimeUnit.SECONDS)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
@@ -234,6 +268,8 @@
                                News.error(methodName + ":更新plc站点信息失败");

                                throw new CoolException("更新plc站点信息失败");
                            }else {
                                ledThread.errorReset();
                            }


@@ -412,33 +448,46 @@
                }
                String barcode = barcodeThread.getBarcode();

                if (!Cools.isEmpty(barcode)) {
                WrkMast wrkMast1 = wrkMastMapper.selectPickStep1(staProtocol.getWorkNo().intValue());

                //任务号如果在工作档中存在，就不用去判断条码
                if(Cools.isEmpty(wrkMast1)) {
//                    WrkMast mast = wrkMastMapper.selectPickStep(barcode);
//                    if (Cools.isEmpty(mast)) {
//                        break;
//                    }

                    if (!Cools.isEmpty(barcode)) {


//                    log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        if (!staProtocol.isLoading()) {
                        if ("NG".endsWith(barcode) || "NoRead".equals(barcode)  && staProtocol.isPakMk()) {
                            if (!staProtocol.isLoading()) {
                                continue;
                            }
                            if (!staProtocol.isPakMk()) {
                                continue;
                            }
                            if (staProtocol.getWorkNo() != 0) {
                                continue;
                            }

                            staProtocol.setWorkNo(wrkNo);
                            wrkNo++;
                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = "扫码失败，请重试";
                                News.error(methodName + ":扫码失败，请重试");
                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                            }
                            continue;
                        }
                        if (!staProtocol.isPakMk()) {
                            continue;
                        }
                        if(staProtocol.getWorkNo() != 0) {
                            continue;
                        }
                        staProtocol.setWorkNo(wrkNo);
                        wrkNo++;
                        staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        if (ledThread != null) {
                            String errorMsg = "扫码失败，请重试";
                            News.error(methodName + ":扫码失败，请重试");
                            MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                        }
                    } else {
                        continue;
                    }
                } else {
                    continue;
                }


@@ -452,7 +501,12 @@
//                        && (staProtocol.getWorkNo() == 9999 || staProtocol.getWorkNo() == 9997 || staProtocol.getWorkNo() == 9995)
                        && staProtocol.isPakMk()) {

                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    WrkMast wrkMast = null;
                    //优先查询任务号对应的工作档有没有，如果有的话就不用查条码号
                    wrkMast = wrkMastMapper.selectPickStep1(staProtocol.getWorkNo().intValue());
                    if(Cools.isEmpty(wrkMast)) {
                        wrkMast = wrkMastMapper.selectPickStep(barcode);
                    }
//                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                    if (wrkMast == null) {
                        // 无拣料数据
@@ -462,6 +516,9 @@
                            || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) {
                        continue;
                    }
                    LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wrkMast.getSourceLocNo()));



                    // 拣、盘、并 作业站转换
//                    int stnNo = 0;
@@ -531,12 +588,16 @@
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        continue;
                    }

                    if (ledThread != null) {
                        ledThread.errorReset();
                    }
                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));


                    if (!result) {
                        News.error(methodName + ":发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());

@@ -603,6 +664,7 @@
                        wrkMast.setCrnEndTime(new Date());
                        if (wrkMastMapper.updateById(wrkMast) != 0) {
                            // 复位堆垛机
                            News.info("crnStnToOutStn堆垛机复位时工作号===>>" + crnProtocol.getTaskNo());
                            crnThread.setResetFlag(true);
                        } else {
                            News.error(methodName + ":更新工作档的工作状态为14失败！！！ [工作号:{}]", wrkMast.getWrkNo());
@@ -779,6 +841,12 @@
            // 堆垛机控制过滤
            if (!crnProtocolNow.getStatusType().equals(CrnStatusType.IDLE) || crnProtocolNow.getTaskNo() != 0) {
                continue;
            }

            // 已经存在吊车执行任务时，则过滤
            if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                break;
//                        return;
            }

            // 命令下发区 --------------------------------------------------------------------------
@@ -1097,7 +1165,7 @@
            for (WrkMast wrkMast : wrkMasts) {
                CrnSlave.CrnStn crnStn = null;
                for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()) {
                    if (crnStn1.getStaNo() == wrkMast.getSourceStaNo()) {
                    if (wrkMast.getSourceStaNo().equals(crnStn1.getStaNo())) {
                        crnStn = crnStn1;
                        break;
                    } else {
@@ -1143,6 +1211,7 @@
//                    continue;
                }
                // 判断堆垛机出库站状态

                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                    // 命令下发区 --------------------------------------------------------------------------
@@ -1492,6 +1561,7 @@
                    }
                    // 入库 + 库位转移  ==> 4.入库完成
                    if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) {
                        log.error("入库完成堆垛机任务=========》"+JSON.toJSONString(wrkMast));
                        wrkMast.setWrkSts(4L);
                    } else {
                        continue;
@@ -1502,6 +1572,7 @@
                    // 修改成功后复位堆垛机
                    if (wrkMastMapper.updateById(wrkMast) > 0) {
                        // 堆垛机复位
                        News.info("storeFinished堆垛机复位时工作号===>>" + crnProtocol.getTaskNo());
                        crnThread.setResetFlag(true);
                    }
                }
@@ -1667,6 +1738,7 @@
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setTimeout(30, TimeUnit.SECONDS)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
@@ -1808,15 +1880,22 @@
                ledCommand.setBarcode(wrkMast.getBarcode());
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());

                    wrkDetls.forEach(wrkDetl -> {
                        Double total = 0.0;
                        EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                        LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                        if (!Cools.isEmpty(locDetl)) {
                            total = locDetl.getAnfme();
                        }
                        if (wrkMast.getIoType() == 101) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(),  wrkDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 107) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                    });
                }
@@ -1831,10 +1910,11 @@
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {

                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    continue;
                } else {
//                    News.info("{}号LED命令下发成功！！！[ip：{}] [port：{}] [port：{}]", led.getId(), led.getIp(), led.getPort(),commands);
                }
            }

@@ -1855,6 +1935,7 @@
                e.printStackTrace();
                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
            }

        }
    }

@@ -1862,33 +1943,6 @@
     * 其他  ===>> LED显示器复位，显示默认信息
     */
    public synchronized void ledReset() {
//        for (LedSlave led : slaveProperties.getLed()) {
//            // 获取输送线plc线程
//            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
//            // 命令集合
//            boolean reset = true;
//            for (Integer staNo : led.getStaArr()) {
//                // 获取叉车站点
//                StaProtocol staProtocol = devpThread.getStation().get(staNo);
//                if (staProtocol == null) {
//                    continue;
//                } else {
//                    staProtocol = staProtocol.clone();
//                }
//                if (staProtocol.getWorkNo() != 0) {
//                    reset = false;
//                    break;
//                }
//            }
//            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
//            // led显示默认内容
//            if (reset) {
//                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
//                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                }
//            }
//        }
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1897,34 +1951,35 @@
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) {
                    continue;
                }
                if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) {
                StaProtocol staProtocol1 = devpThread.getStation().get(staNo+1);
                if (staProtocol == null) { continue; }
                if (staProtocol1 == null) { continue; }
                if (staProtocol.getWorkNo() != 0 || staProtocol.isLoading()) {
                    reset = false;
                    break;
                }
                if (staProtocol1.isLoading() || staProtocol1.getWorkNo() != 0) {
                    reset = false;
                    break;
                }
                if (!staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && !staProtocol1.isLoading() && staProtocol1.getWorkNo() == 0){
//                    News.error("{}号LED入库口2个站点都没有数据,准备reset复位显示器！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                }
            }
//            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
//            // led显示默认内容
//            if (reset && !ledThread.isLedMk()) {
//                if (led.getId() == 7) {
//                    ledThread.setLedMk(true);
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
//                        News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                    } else {
//
//                    }
//                } else {
//                    ledThread.setLedMk(true);
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
//                        News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                    } else {
//
//                    }
//                }
//            }
            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset) {
                //News.info("{}号LED命令重置！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                if (ledThread == null) {
                    continue;
                }
                ledThread.errorReset();
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                }
            }
        }
    }

@@ -2383,6 +2438,7 @@
            try {
                String response = new HttpHandler.Builder()
                        .setUri(wmsUrl)
                        .setTimeout(30, TimeUnit.SECONDS)
                        .setPath("/rpc/auto/emptyOut/v1")
                        .build()
                        .doPost();
@@ -2421,6 +2477,7 @@

                String response = new HttpHandler.Builder()
                        .setUri(wmsUrl)
                        .setTimeout(30, TimeUnit.SECONDS)
                        .setPath("/rpc/auto/emptyIn/v1")
                        .setJson(JSON.toJSONString(locTypeDto))
                        .build()