| | |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | private String TaskExecCallback; |
| | | @Value("${wms.taskStatusFeedbackPath}") |
| | | private String taskStatusFeedbackPath; |
| | | @Value("${wms.returnWarehouse}") |
| | | private String returnWarehouse; |
| | | |
| | | @Value("${wcs.urlWcs}") |
| | | private String wcsUrl; |
| | | @Value("${wcs.inboundTaskApplyPathWcs}") |
| | | private String wcsInboundTaskApplyPath; |
| | | @Value("${wcs.outboundTaskRequest}") |
| | | private String outboundTaskRequest; |
| | | @Autowired |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private SiteController siteController; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | |
| | | |
| | | public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException { |
| | |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | Short stano = staProtocol.getStaNo(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && workNo >= 9790 |
| | | && !staProtocol.isEmptyMk() && workNo >= 9998 |
| | | && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | |
| | | continue; |
| | | } |
| | | String BoxNo = barcodeThread.getBarcode(); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | if (BoxNo.equals("00000000")) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage("没有扫到码"); |
| | | BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>() |
| | | .eq("dev_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("扫码失败并且没有找到该站点---" + staProtocol.getSiteId()); |
| | | } else { |
| | | basDevp.setStaErr(1);//没有扫到码 |
| | | basDevp.setStaErrMsg("没有扫到码!"); |
| | | basDevpService.updateById(basDevp); |
| | | } |
| | | continue; |
| | | } else { |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (back) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg); |
| | | } |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | | storageEscalationParam.setWcsIoType(1);//满板 |
| | | storageEscalationParam.setWcsSourceStaNo(staProtocol.getSiteId()); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if(back){ |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | }else{ |
| | | if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | | |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("returnStatus")) && jsonObject.get("returnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("results").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("results").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo() + ""); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo, staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo",taskWrk.getTaskNo()); |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if(jsonObject1.get("ReturnStatus").equals(0)){ |
| | | bool = true; |
| | | } |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } catch (Exception e) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | Boolean bool = false; |
| | | |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo((short) 0); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){ |
| | | staProtocol.setStaNo((short)105); |
| | | } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) { |
| | | staProtocol.setStaNo((short)107); |
| | | }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) { |
| | | staProtocol.setStaNo((short)109); |
| | | }else{ |
| | | staProtocol.setStaNo((short)110); |
| | | } |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } catch (Exception e) { |
| | | |
| | | } finally { |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | } |
| | | } |
| | | |
| | | public synchronized void generateStoreWrkFile() throws IOException, InterruptedException { |
| | | public synchronized void EmptyPlates() throws IOException, InterruptedException { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | Short stano = staProtocol.getStaNo(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | if (stano == inSta.getBackSta().shortValue()) { |
| | | continue; |
| | | } |
| | | if (workNo == 0 && stano == 0) { |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | if (taskWrk != null) { |
| | | taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo >= 9899) |
| | | && staProtocol.isEmptyMk() && workNo ==9999 |
| | | && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode) && !barcode.equals("99999999")) { |
| | | // 请求wms接口,获取工作号和目标库位 |
| | | ToWmsDTO toWmsDTO = new ToWmsDTO(barcode, staProtocol.getSiteId(), staProtocol.isHigh() ? 2 : 1); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + barcode + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.info("托盘码:" + barcode + "任务档存在"); |
| | | return; |
| | | } else { |
| | | staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | HashMap<String, Object> headParam = new HashMap<>(); |
| | | headParam.put("Content-Type", "application/json"); |
| | | System.out.println(JSON.toJSONString(toWmsDTO)); |
| | | String response; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(inboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(toWmsDTO)) |
| | | .build() |
| | | .doPost(); |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(inSta.getStaNo()); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("站点号异常" + inSta.getStaNo()); |
| | | } else if (basDevp.getStaErr() != 0) { |
| | | basDevp.setStaErr(2); |
| | | basDevpService.updateById(basDevp); |
| | | } |
| | | } catch (Exception e1) { |
| | | // 退回 |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1); |
| | | } |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | // if (taskWrk != null) { |
| | | // taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | // taskWrkMapper.updateById(taskWrk); |
| | | // } |
| | | continue; |
| | | } |
| | | String BoxNo = barcodeThread.getBarcode(); |
| | | |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | | storageEscalationParam.setWcsIoType(2);//空板 |
| | | storageEscalationParam.setWcsSourceStaNo(staProtocol.getSiteId()); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(inboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(storageEscalationParam)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | log.info("入库请求参数{}" + JSON.toJSONString(toWmsDTO)); |
| | | log.info("入库请求返回参数{}" + JSON.toJSONString(response)); |
| | | if (jsonObject.getInteger("code").equals(200) && !Cools.isEmpty(jsonObject.get("data").toString())) { |
| | | GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class); |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(inSta.getStaNo()); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("站点号异常1" + inSta.getStaNo()); |
| | | throw new CoolException("站点号异常1,未查询到站点信息" + inSta.getStaNo()); |
| | | } |
| | | Integer staNoCrnNo = Utils.StaNoCrnNo(inSta.getStaNo()); |
| | | if (staNoCrnNo == 0) { |
| | | basDevp.setStaErr(1); |
| | | basDevpService.updateById(basDevp); |
| | | log.error("站点号异常2" + inSta.getStaNo()); |
| | | throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo()); |
| | | } else { |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("crn_no", staNoCrnNo.longValue()) |
| | | .eq("loc_no", getWmsDto.getLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | basDevp.setStaErr(1); |
| | | basDevpService.updateById(basDevp); |
| | | log.error("站点号异常3" + inSta.getStaNo()); |
| | | throw new CoolException("站点号异常3:此巷道不存在目标库位" + inSta.getStaNo()); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | // log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e); |
| | | // 退回 |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + errMsg); |
| | | log.error("扫码检测程序异常,异常信息" + e); |
| | | |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | // if (taskWrk != null) { |
| | | // taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | // taskWrkMapper.updateById(taskWrk); |
| | | // } |
| | | continue; |
| | | } |
| | | //查看该库位是否为空库位 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "O") |
| | | .eq("loc_no", getWmsDto.getLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | try { |
| | | HashMap<String, Object> headParam1 = new HashMap<>(); |
| | | headParam1.put("taskNo", getWmsDto.getTaskNo()); |
| | | headParam1.put("status", 6); |
| | | headParam1.put("ioType", 1); |
| | | headParam1.put("barcode", barcode); |
| | | String response2; |
| | | response2 = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(headParam1)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response2); |
| | | apiLogService.save("wcs派发库位==》不为空《==上报wms" |
| | | , wmsUrl + taskStatusFeedbackPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(headParam1) |
| | | , response |
| | | , true |
| | | ); |
| | | } catch (Exception e) { |
| | | log.error("wcs派发库位==》不为空《==上报wms", getWmsDto.getWrkNo()); |
| | | throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==,异常信息:" + e); |
| | | } |
| | | } |
| | | |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("returnStatus")) && jsonObject.get("returnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("results").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("results").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(getWmsDto.getWrkNo()); |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo() + ""); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask(getWmsDto, barcode); |
| | | taskWrk = createTask1(result, BoxNo, staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:{}", getWmsDto.getTargetLocationCode()); |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | Boolean bool = false; |
| | | |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setStaNo((short) 0); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | |
| | | } finally { |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | continue; |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(inSta.getStaNo()); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("站点号异常" + inSta.getStaNo()); |
| | | } else if (basDevp.getStaErr() != 0) { |
| | | basDevp.setStaErr(2); |
| | | basDevpService.updateById(basDevp); |
| | | } |
| | | } catch (Exception e1) { |
| | | // 退回 |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1); |
| | | } |
| | | } finally { |
| | | apiLogService.save("wms请求入库货位接口" |
| | | , wmsUrl + inboundTaskApplyPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(toWmsDTO) |
| | | , JSON.toJSONString(storageEscalationParam) |
| | | , response |
| | | , true |
| | | , success |
| | | ); |
| | | |
| | | } else { |
| | | // 退回 |
| | | log.error("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | if (taskWrk != null) { |
| | | taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | } |
| | | log.info("入库请求参数=" + JSON.toJSONString(BoxNo)); |
| | | log.info("入库请求返回参数=" + JSON.toJSONString(response)); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", crnSlave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | | try { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { |
| | | // 查询工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staDesc.getStnNo().toString()); |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getStnNo().shortValue()); |
| | | boolean offer = false; |
| | | try { |
| | | offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | } catch (Exception e) { |
| | | log.error("下发输送线任务失败:异常:" + e); |
| | | log.error("下发输送线任务失败:异常:offer:" + offer); |
| | | } |
| | | // JSONObject jsonObject = JSON.parseObject(JSON.toJSONString(r)); |
| | | if (offer) { |
| | | log.info("下发输送线任务成功:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | taskWrk.setStatus(5); |
| | | taskWrk.setWrkSts(14); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | } else { |
| | | log.error("下发输送线任务失败:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // log.error("下发输送线任务失败:异常信息:"+JSON.toJSONString(r)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("出库到出库站异常:异常信息:" + e); |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历出库口 |
| | | for (DevpSlave.Sta outSta : devp.getOutSta()) { |
| | | try { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { |
| | | // 查询工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>() |
| | | .eq("target_point", staProtocol.getSiteId()) |
| | | .eq("wrk_sts", 15)); |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo((short) 0); |
| | | boolean offer = false; |
| | | try { |
| | | offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | } catch (Exception e) { |
| | | log.error("下发输送线任务失败:异常:" + e); |
| | | log.error("下发输送线任务失败:异常:offer:" + offer); |
| | | } |
| | | // JSONObject jsonObject = JSON.parseObject(JSON.toJSONString(r)); |
| | | if (offer) { |
| | | log.info("下发输送线任务成功:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // taskWrk.setStatus(5); |
| | | taskWrk.setWrkSts(16); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | } else { |
| | | log.error("下发输送线任务失败:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // log.error("下发输送线任务失败:异常信息:"+JSON.toJSONString(r)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("出库到出库站异常:异常信息:" + e); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | * 入出库 ===>> 调用RCS进行入出库 |
| | | */ |
| | | public synchronized void crnIoExecute() throws IOException { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | } |
| | | |
| | | } |
| | | this.crnStnToLoc(); // 入库 |
| | | this.locToCrnStn(); // 出库 |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | public synchronized void crnStnToLoc() throws IOException { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | BasDevp staDetl = basDevpService.selectById(staProtocol.getSiteId()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", staProtocol.getSiteId()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() < 9990 |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(null, staProtocol.getWorkNo().intValue(), staProtocol.getSiteId().toString()); |
| | | if (null == taskWrk) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString()); |
| | | if (null == taskWrk) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // int workNo = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | // taskWrk.setWrkNo(workNo);//工作号 |
| | | taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | taskWrk.setAssignTime(new Date());//派发时间 |
| | | taskWrk.setWrkSts(3);//工作状态 3.吊车入库 |
| | | taskWrk.setCrnNo(staDesc.getCrnNo());//堆垛机号 |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrk.setModiUser(9988L); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(staDesc.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位层 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位排 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setCommand((short) 1); |
| | | log.info("堆垛机入库任务下发={}",crnCommand); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand), false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | | } else { |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("taskNo", taskWrk.getTaskNo());//wms任务号 |
| | | hashMap.put("sourceStaNo", staDetl.getDevNo());//源站点 |
| | | hashMap.put("staNo", taskWrk.getTargetPoint());//目标站 |
| | | hashMap.put("locNo", taskWrk.getOriginTargetPoint());//目标库位 |
| | | String response = ""; |
| | | Boolean bool = false; |
| | | try { |
| | | taskWrkService.updateById(taskWrk); |
| | | //开始上报,出库任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wcsUrl) |
| | | .setPath(wcsInboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | bool = true; |
| | | // taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | taskWrk.setAssignTime(new Date());//派发时间 |
| | | taskWrk.setWrkSts(3);//工作状态 3.成功下发入库任务给RCS |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrk.setModiUser(9988L); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,异常:" + e); |
| | | } finally { |
| | | apiLogService.save("wcs派发入库任务给RCS" |
| | | , wcsUrl + wcsInboundTaskApplyPath |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null); |
| | | if (taskWrksInitial.size() == 0) { |
| | | return; |
| | | } |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(slave.getId(), staDesc.getStnNo().toString()); |
| | | public synchronized void locToCrnStn() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta outSta : devp.getOutSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(1, staProtocol.getSiteId().toString()); |
| | | if (taskWrks.size() == 0) { |
| | | continue; |
| | | } |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | if (taskWrk == null) { |
| | | continue; |
| | |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast=locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | //判断其库位是否为深库位,如果为深库位找其浅库位是都有货 |
| | | if(locMast.getRow1()==1||locMast.getRow1()==5){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()+1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | }else if(locMast.getRow1()==4||locMast.getRow1()==8){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1()-1)) |
| | | .eq("bay1",locMast.getBay1()) |
| | | .eq("lev1",locMast.getLev1()).eq("loc_sts","F")); |
| | | if (!Cools.isEmpty(locMast1)){ |
| | | log.info(locMast.getLocNo()+"出深库位,浅库位有货"); |
| | | continue; |
| | | } |
| | | } |
| | | //预留 |
| | | |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | BasDevp staDetl = basDevpService.selectById(staProtocol.getSiteId()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", staProtocol.getSiteId()); |
| | | break; |
| | | } |
| | | |
| | |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("taskNo", taskWrk.getTaskNo());//wms任务号 |
| | | hashMap.put("sourceLocNo", taskWrk.getOriginStartPoint());//源库位 |
| | | hashMap.put("staNo", taskWrk.getTargetPoint());//目标站 |
| | | String response = ""; |
| | | Boolean bool = false; |
| | | try { |
| | | //开始上报,出库任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wcsUrl) |
| | | .setPath(outboundTaskRequest) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | break; |
| | | } |
| | | CrnCommand command = new CrnCommand(); |
| | | command.setCrnNo(taskWrk.getCrnNo()); // 堆垛机编号 |
| | | command.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | command.setAckFinish((short) 0); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 |
| | | command.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | command.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | command.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | command.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | command.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | command.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | command.setCommand((short) 1); |
| | | |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, command), false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(command)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | | } else { |
| | | try { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,异常:" + e); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | bool = true; |
| | | // taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | taskWrk.setAssignTime(new Date());//派发时间 |
| | | taskWrk.setWrkSts(12);//工作状态 12.成功下发出库任务 |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrk.setModiUser(9988L); |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | // try { |
| | | // HashMap<String, Object> headParam = new HashMap<>(); |
| | | // headParam.put("taskNo", taskWrk.getTaskNo()); |
| | | // headParam.put("status", taskWrk.getStatus()); |
| | | // headParam.put("ioType", taskWrk.getIoType()); |
| | | // headParam.put("barcode", taskWrk.getBarcode()); |
| | | // String response; |
| | | // response = new HttpHandler.Builder() |
| | | // // .setHeaders(headParam) |
| | | // .setUri(wmsUrl) |
| | | // .setPath(taskStatusFeedbackPath) |
| | | // .setJson(JSON.toJSONString(headParam)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // apiLogService.save("wcs派发出库任务上报wms" |
| | | // , wmsUrl + taskStatusFeedbackPath |
| | | // , null |
| | | // , "127.0.0.1" |
| | | // , JSON.toJSONString(headParam) |
| | | // , response |
| | | // , true |
| | | // ); |
| | | // } catch (Exception e) { |
| | | // log.error("wcs派发出库任务上报wms失败", JSON.toJSONString(taskWrk)); |
| | | //// throw new CoolException("wcs派发入库任务上报wms失败"); |
| | | // } |
| | | } catch (Exception e) { |
| | | } finally { |
| | | apiLogService.save("wcs派发出库任务给RCS" |
| | | , wcsUrl + outboundTaskRequest |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>() |
| | | .eq("crn_no", slave.getId()) |
| | | .eq("wrk_sts", 11) |
| | | .eq("io_type", 3) |
| | | .orderBy("io_pri", false)); |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | // if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) { |
| | | // String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint()); |
| | | // TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo); |
| | | // if (!Cools.isEmpty(hallowLocNoTask)){ |
| | | // continue; |
| | | // } |
| | | // } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | public synchronized void stnToCrnStnPick(Integer mark) { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | StorageEscalationParam storageEscalationParam = new StorageEscalationParam(); |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("") || taskWrk.getWrkNo() == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (taskWrk.getIoType() != 3 || taskWrk.getTargetPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/目标库位号, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setCommand((short) 1); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand), false)) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setStatus(2); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() |
| | | && staProtocol.getWorkNo() >= 3001 && staProtocol.getWorkNo() <= 6000) { |
| | | |
| | | storageEscalationParam.setTaskNo(Integer.valueOf(staProtocol.getWorkNo())); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | | HashMap<String, Object> headParam = new HashMap<>(); |
| | | headParam.put("TaskNo", taskWrk.getTaskNo()); |
| | | String response; |
| | | //开始上报,拣料、并板、盘点再入库,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | // .setHeaders(headParam) |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(headParam)) |
| | | .setPath(returnWarehouse) |
| | | .setJson(JSON.toJSONString(storageEscalationParam)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | apiLogService.save("wcs派发移库任务上报wms" |
| | | , wmsUrl + taskStatusFeedbackPath |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("returnStatus")) && jsonObject.get("returnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("results").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("results").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo() + ""); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, result.getBarcode(), staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | Boolean bool = false; |
| | | |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo((short) 0); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | bool = true; |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | |
| | | } finally { |
| | | apiLogService.save("wcs拣料、并板、盘点再入库上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | } finally { |
| | | apiLogService.save("wcs派发出库任务给RCS" |
| | | , wcsUrl + outboundTaskRequest |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(headParam) |
| | | , JSON.toJSONString(storageEscalationParam) |
| | | , response |
| | | , true |
| | | , success |
| | | ); |
| | | } catch (Exception e) { |
| | | log.error("wcs派发移库库任务上报wms失败", taskWrk); |
| | | // throw new CoolException("wcs派发移库库任务上报wms失败"); |
| | | } |
| | | |
| | | } |
| | | return; |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | public void scanForkLift() { |
| | | for (int i = 1; i <= 2; i++) { |
| | | Object object = redisUtil.get("fork_lift_put_complete_" + i); |
| | | if(object != null) { |
| | | String taskNo = object.toString(); |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(taskNo);//wms任务号 |
| | | if (taskWrk == null) { |
| | | log.info("没有找到该任务"); |
| | | }else{ |
| | | log.info("提前完成出库任务={}", taskWrk); |
| | | taskWrkService.taskComplete(taskWrk); |
| | | redisUtil.del("fork_lift_put_complete_" + i); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | crnOperatorParam.setCrnNo(crn.getId()); |
| | | R r = crnController.crnTaskComplete(crnOperatorParam); |
| | | Thread.sleep(1000); |
| | | if(!r.get("code").equals(200)){ |
| | | if (!r.get("code").equals(200)) { |
| | | return; |
| | | } |
| | | if (!Cools.isEmpty(taskWrk)) { |
| | |
| | | return response; |
| | | } |
| | | |
| | | private TaskWrk createTask1(Result result, String barcode) { |
| | | String locNo = Utils.Fusion(result.getRow(), result.getFloor(), result.getColumn()); |
| | | |
| | | |
| | | private TaskWrk createTask1(Result result, String barcode, Integer devNo) { |
| | | Date now = new Date(); |
| | | TaskWrk taskWrk = new TaskWrk(); |
| | | int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | taskWrk.setTaskNo(result.getTaskNo());//任务号 |
| | | taskWrk.setWrkNo(workNo1); |
| | | // int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | taskWrk.setTaskNo(result.getTaskNo() + "");//任务号 |
| | | taskWrk.setWrkNo(result.getTaskNo()); |
| | | taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//任务状态:派发 |
| | | taskWrk.setCreateTime(now); |
| | | taskWrk.setIoType(1);//任务类型 |
| | | taskWrk.setIoPri(13);//优先级 |
| | | taskWrk.setWrkSts(2);//2.派发入库任务给RCS |
| | | taskWrk.setBarcode(barcode);//条码 |
| | | LocMast locMast = locMastService.selectByLocNo(locNo); |
| | | taskWrk.setCrnNo(locMast.getCrnNo()); |
| | | taskWrk.setTargetPoint(locNo); |
| | | taskWrk.setStartPoint("116"); |
| | | if (result.getAlley().equals("1")) { |
| | | taskWrk.setCrnNo(1); |
| | | } else { |
| | | taskWrk.setCrnNo(2); |
| | | } |
| | | if (taskWrk.getIoType() == 1) { |
| | | taskWrk.setWrkSts(2); |
| | | if (!Cools.isEmpty(taskWrk.getTargetPoint())) { |
| | | taskWrk.setOriginTargetPoint(taskWrk.getTargetPoint()); |
| | | } |
| | | } |
| | | taskWrk.setTargetPoint(devNo + result.getShelfUnitId().substring(6));//站点终点 |
| | | taskWrk.setStartPoint(devNo + "");//站点起点 |
| | | taskWrk.setOriginStartPoint("");//源库位 |
| | | taskWrk.setOriginTargetPoint(result.getShelfUnitId());//目标库位 |
| | | return taskWrk; |
| | | } |
| | | |