| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | |
| | | @Autowired |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private BasLiftErrService basLiftErrService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | |
| | | private ShuttleAction shuttleAction; |
| | | @Autowired |
| | | private ForkLiftAction forkLiftAction; |
| | | @Autowired |
| | | private NotifyUtils notifyUtils; |
| | | |
| | | |
| | | // /** |
| | |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | // case 5://5.小车搬运中 ==> 9.入库完成 |
| | | // wrkMast.setWrkSts(9L); |
| | | // shuttleProtocol.setTaskNo(0); |
| | | // if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | // //释放小车令牌 |
| | | // shuttleProtocol.setToken(0); |
| | | // } |
| | | // break; |
| | | // case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | // wrkMast.setWrkSts(23L); |
| | | // shuttleProtocol.setTaskNo(0); |
| | | // if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | // //释放小车令牌 |
| | | // shuttleProtocol.setToken(0); |
| | | // } |
| | | // break; |
| | | case 302://302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | break; |
| | | case 110://310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setTaskNo(0); |
| | | break; |
| | | default: |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | //302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { |
| | | //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { |
| | | //310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | //204.小车充电中 ==> 205.小车充电完成 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts) { |
| | | //502.小车搬运中 ==> 509.移库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_DELIVERY);//触发通知 |
| | | } else { |
| | | continue; |
| | | } |
| | | // switch (wrkMast.getWrkSts().intValue()) { |
| | | //// case 5://5.小车搬运中 ==> 9.入库完成 |
| | | //// wrkMast.setWrkSts(9L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | //// case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | //// wrkMast.setWrkSts(23L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | // case 302: |
| | | // wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | // break; |
| | | // case WrkStsType.MOVE_SHUTTLE.sts: |
| | | // wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | // shuttleThread.setSyncTaskNo(0); |
| | | // break; |
| | | // default: |
| | | // } |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | if (wrkMast.getWrkSts() == 111) { |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLogMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行移库任务 |
| | | */ |
| | | public synchronized void shuttleLocMoveExecute() { |
| | | try { |
| | | //查询移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepToTarget = this.shuttleLocMoveExecuteToTarget(wrkMast);//移库任务-小车去目标点 |
| | | if (!stepToTarget) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-小车去目标点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecuteToTarget(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 501.生成移库任务 ==> 502.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts);//小车搬运中 501.生成移库任务 ==> 502.小车搬运中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | // /** |
| | |
| | | // break; |
| | | case 306://306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | //货叉提升机需要跳过迁出提升机流程 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | break; |
| | | default: |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 异常信息记录 |
| | | // */ |
| | | // public void recErr() { |
| | | // try { |
| | | // this.recShuttleErr(); |
| | | // this.recLiftErr(); |
| | | // } catch (Exception e) { |
| | | // News.error("recErr fail", e); |
| | | // } |
| | | // } |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recShuttleErr(); |
| | | this.recLiftErr(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 四向穿梭车异常信息记录 |
| | | // */ |
| | | // private void recShuttleErr() { |
| | | // Date now = new Date(); |
| | | // for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // // 获取四向穿梭车信息 |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | // if (shuttleThread == null) { |
| | | // continue; |
| | | // } |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (shuttleProtocol.getTaskNo() != 0) { |
| | | // //有任务 |
| | | // BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // // 有异常 |
| | | // if (latest == null) { |
| | | // if (shuttleProtocol.getErrState() != null && shuttleProtocol.getErrState() == 1) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectById(shuttleProtocol.getTaskNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getErrCode()); |
| | | // String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | // BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | // null, // 编号 |
| | | // wrkMast.getWrkNo(), // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // wrkMast.getWrkSts(), // 工作状态 |
| | | // wrkMast.getIoType(), // 入出库类型 |
| | | // shuttleSlave.getId(), // 四向穿梭车 |
| | | // null, // plc |
| | | // wrkMast.getLocNo(), // 目标库位 |
| | | // wrkMast.getStaNo(), // 目标站 |
| | | // wrkMast.getSourceStaNo(), // 源站 |
| | | // wrkMast.getSourceLocNo(), // 源库位 |
| | | // wrkMast.getBarcode(), // 条码 |
| | | // shuttleProtocol.getErrCode(), // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "任务中异常", // 备注 |
| | | // JSON.toJSONString(shuttleProtocol) // 系统状态数据 |
| | | // ); |
| | | // if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | // News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | // } |
| | | // } |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (shuttleProtocol.getErrState() == null || shuttleProtocol.getErrState() == 0) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basShuttleErrLogService.updateById(latest)) { |
| | | // News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | // }else { |
| | | //// //无任务 |
| | | //// BasShuttleErrLog latest = basShuttleErrLogService.findLatest(shuttleSlave.getId()); |
| | | //// // 有异常 |
| | | //// if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | //// // 记录新异常 |
| | | //// if (latest == null || (latest.getErrCode() != shuttleProtocol.getStatusErrorCode().intValue())) { |
| | | //// BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | //// String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | //// BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | //// null, // 编号 |
| | | //// null, // 工作号 |
| | | //// now, // 发生时间 |
| | | //// null, // 结束时间 |
| | | //// null, // 工作状态 |
| | | //// null, // 入出库类型 |
| | | //// shuttleSlave.getId(), // 四向穿梭车 |
| | | //// null, // plc |
| | | //// null, // 目标库位 |
| | | //// null, // 目标站 |
| | | //// null, // 源站 |
| | | //// null, // 源库位 |
| | | //// null, // 条码 |
| | | //// (int)shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | //// errName, // 异常 |
| | | //// 1, // 异常情况 |
| | | //// now, // 添加时间 |
| | | //// null, // 添加人员 |
| | | //// now, // 修改时间 |
| | | //// null, // 修改人员 |
| | | //// "无任务异常" // 备注 |
| | | //// ); |
| | | //// if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | //// News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | //// } |
| | | //// } |
| | | //// // 无异常 |
| | | //// } else { |
| | | //// // 异常修复 |
| | | //// if (latest != null && latest.getStatus() == 1) { |
| | | //// latest.setEndTime(now); |
| | | //// latest.setUpdateTime(now); |
| | | //// latest.setStatus(2); |
| | | //// if (!basShuttleErrLogService.updateById(latest)) { |
| | | //// News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | //// } |
| | | //// } |
| | | //// } |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // /** |
| | | // * 提升机异常信息记录 |
| | | // */ |
| | | // private void recLiftErr() { |
| | | // Date now = new Date(); |
| | | // for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | // // 获取提升机信息 |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | // if (liftThread == null) { |
| | | // continue; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (liftProtocol.getTaskNo() != 0) { |
| | | // //有任务 |
| | | // BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(liftSlave.getId(), liftProtocol.getTaskNo().intValue()); |
| | | // // 有异常 |
| | | // if (latest == null) { |
| | | // if (liftProtocol.getDeviceError() != null && liftProtocol.getDeviceError()) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectById(liftProtocol.getTaskNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // String errName = ""; |
| | | // if (liftProtocol.getFrontOverrun()) { |
| | | // errName = "前超限"; |
| | | // } else if (liftProtocol.getBackOverrun()) { |
| | | // errName = "后超限"; |
| | | // } else if (liftProtocol.getLeftOverrun()) { |
| | | // errName = "左超限"; |
| | | // } else if (liftProtocol.getRightOverrun()) { |
| | | // errName = "右超限"; |
| | | // } else if (liftProtocol.getOverHeight()) { |
| | | // errName = "超高"; |
| | | // } else if (liftProtocol.getOverWeight()) { |
| | | // errName = "超重"; |
| | | // } |
| | | // |
| | | // BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | // null, // 编号 |
| | | // wrkMast.getWrkNo(), // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // wrkMast.getWrkSts(), // 工作状态 |
| | | // wrkMast.getIoType(), // 入出库类型 |
| | | // liftSlave.getId(), // 提升机 |
| | | // null, // plc |
| | | // wrkMast.getLocNo(), // 目标库位 |
| | | // wrkMast.getStaNo(), // 目标站 |
| | | // wrkMast.getSourceStaNo(), // 源站 |
| | | // wrkMast.getSourceLocNo(), // 源库位 |
| | | // wrkMast.getBarcode(), // 条码 |
| | | // null, // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "任务中异常", // 备注 |
| | | // JSON.toJSONString(liftProtocol) // 系统状态数据 |
| | | // ); |
| | | // if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | // News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", liftSlave.getId(), errName); |
| | | // } |
| | | // } |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (liftProtocol.getDeviceError() == null || !liftProtocol.getDeviceError()) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basLiftErrLogService.updateById(latest)) { |
| | | // News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", liftSlave.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | /** |
| | | * 四向穿梭车异常信息记录 |
| | | */ |
| | | private void recShuttleErr() { |
| | | Date now = new Date(); |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | errorCode, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(shuttleProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (shuttleProtocol.getErrorCode() == null || Integer.parseInt(shuttleProtocol.getErrorCode()) == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 提升机异常信息记录 |
| | | */ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | // 获取提升机信息 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (forkLiftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(forkLiftSlave.getId(), forkLiftProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (forkLiftProtocol.getErrorCode() != null && forkLiftProtocol.getErrorCode() != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(forkLiftProtocol.getErrorCode()); |
| | | String errName = basLiftErr==null? "未知异常":basLiftErr.getErrName(); |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | forkLiftSlave.getId(), // 提升机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | null, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(forkLiftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", forkLiftSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (forkLiftProtocol.getErrorCode() == null || forkLiftProtocol.getErrorCode() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", forkLiftSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | |
| | | // } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public void ledExecute() { |
| | | // try { |
| | | // for (LedSlave led : slaveProperties.getLed()) { |
| | | // // 获取输送线plc线程 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // // 命令集合 |
| | | // List<LedCommand> commands = new ArrayList<>(); |
| | | // // 工作档集合 |
| | | // List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | // List<WrkMastLog> wrkMastLogs = new ArrayList<>(); |
| | | // for (Integer staNo : led.getStaArr()) { |
| | | // // 获取叉车站点 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // // 获取工作档数据 |
| | | // WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | // Integer wrkNo = staProtocol.getWorkNo().intValue(); |
| | | // Integer ioType = null; |
| | | // String sourceLocNo = null; |
| | | // String locNo = null; |
| | | // Integer wrkStaNo = null; |
| | | // String barcode = null; |
| | | // if (wrkMast == null) { |
| | | // //查询历史档 |
| | | // WrkMastLog wrkMastLog = wrkMastLogMapper.selectLatestByWorkNo(staProtocol.getWorkNo().intValue()); |
| | | // if (wrkMastLog == null) { |
| | | // continue; |
| | | // } |
| | | // ioType = wrkMastLog.getIoType(); |
| | | // sourceLocNo = wrkMastLog.getSourceLocNo(); |
| | | // locNo = wrkMastLog.getLocNo(); |
| | | // wrkStaNo = wrkMastLog.getStaNo(); |
| | | // barcode = wrkMastLog.getBarcode(); |
| | | // wrkMastLogs.add(wrkMastLog); |
| | | // }else { |
| | | // if (wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { |
| | | // continue; |
| | | // } |
| | | // ioType = wrkMast.getIoType(); |
| | | // sourceLocNo = wrkMast.getSourceLocNo(); |
| | | // locNo = wrkMast.getLocNo(); |
| | | // wrkStaNo = wrkMast.getStaNo(); |
| | | // barcode = wrkMast.getBarcode(); |
| | | // wrkMasts.add(wrkMast); |
| | | // } |
| | | // // 组装命令 |
| | | // LedCommand ledCommand = new LedCommand(); |
| | | // ledCommand.setWorkNo(wrkNo); |
| | | // ledCommand.setIoType(ioType); |
| | | // // 出库模式 |
| | | // switch (ioType) { |
| | | // case 101: |
| | | // ledCommand.setTitle("全板出库"); |
| | | // break; |
| | | // case 103: |
| | | // ledCommand.setTitle("拣料出库"); |
| | | // break; |
| | | // case 104: |
| | | // ledCommand.setTitle("并板出库"); |
| | | // break; |
| | | // case 107: |
| | | // ledCommand.setTitle("盘点出库"); |
| | | // break; |
| | | // case 110: |
| | | // ledCommand.setTitle("空板出库"); |
| | | // ledCommand.setEmptyMk(true); |
| | | // break; |
| | | // default: |
| | | // News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkNo, ioType); |
| | | // break; |
| | | // } |
| | | // ledCommand.setSourceLocNo(sourceLocNo); |
| | | // ledCommand.setLocNo(locNo); |
| | | // ledCommand.setStaNo(wrkStaNo); |
| | | // ledCommand.setBarcode(barcode); |
| | | // if (ioType != 110 && ioType != 10) { |
| | | // List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo)); |
| | | // if (!wrkDetls.isEmpty()) { |
| | | // wrkDetls.forEach(wrkDetl -> { |
| | | // double remainNum = wrkDetl.getStock() - wrkDetl.getAnfme();//剩余数量 |
| | | // if (remainNum < 0) { |
| | | // remainNum = 0; |
| | | // } |
| | | // String matnr = wrkDetl.getMatnr(); |
| | | // Mat mat = matService.selectByMatnr(wrkDetl.getMatnr()); |
| | | // if (mat != null) { |
| | | // if (!mat.getMatnr().equals(mat.getMatnr2())) { |
| | | // matnr += " - " + mat.getMatnr2(); |
| | | // } |
| | | // } |
| | | // ledCommand.getMatDtos().add(new MatDto(matnr, wrkDetl.getMaktx(), wrkDetl.getAnfme(), remainNum, wrkDetl.getSpecs(), wrkDetl.getSuppCode(), wrkDetl.getOrderNo())); |
| | | // }); |
| | | // }else { |
| | | // List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectLatestByWorkNo(wrkNo, barcode); |
| | | // for (WrkDetlLog wrkDetlLog : wrkDetlLogs) { |
| | | // double remainNum = wrkDetlLog.getStock() - wrkDetlLog.getAnfme();//剩余数量 |
| | | // if (remainNum < 0) { |
| | | // remainNum = 0; |
| | | // } |
| | | // String matnr = wrkDetlLog.getMatnr(); |
| | | // Mat mat = matService.selectByMatnr(wrkDetlLog.getMatnr()); |
| | | // if (mat != null) { |
| | | // if (!mat.getMatnr().equals(mat.getMatnr2())) { |
| | | // matnr += " - " + mat.getMatnr2(); |
| | | // } |
| | | // } |
| | | // ledCommand.getMatDtos().add(new MatDto(matnr, wrkDetlLog.getMaktx(), wrkDetlLog.getAnfme(), remainNum, wrkDetlLog.getSpecs(), wrkDetlLog.getSuppCode())); |
| | | // } |
| | | // } |
| | | // commands.add(ledCommand); |
| | | // } |
| | | // Set<Integer> workNos = null; |
| | | // if (!wrkMasts.isEmpty()) { |
| | | // workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // }else { |
| | | // workNos = wrkMastLogs.stream().map(WrkMastLog::getWrkNo).collect(Collectors.toSet()); |
| | | // } |
| | | // // 获取LED线程 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // // 相同工作号集合则过滤 |
| | | // if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | // continue; |
| | | // } |
| | | // // 命令下发 ------------------------------------------------------------------------------- |
| | | // if (!commands.isEmpty()) { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | // log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // |
| | | // try { |
| | | // // 修改主档led标记 |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // wrkMast.setOveMk("Y"); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // throw new CoolException("更新工作档失败"); |
| | | // } |
| | | // } |
| | | // |
| | | // // 更新线程当前工作号集合 |
| | | // ledThread.setWorkNos(workNos); |
| | | // |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | public void ledReset() { |
| | | // try { |
| | | // for (LedSlave led : slaveProperties.getLed()) { |
| | | // // 获取输送线plc线程 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // // 命令集合 |
| | | // boolean reset = true; |
| | | // for (Integer staNo : led.getStaArr()) { |
| | | // // 获取叉车站点 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // if (staProtocol.isLoading()) { |
| | | // reset = false; |
| | | // break; |
| | | // } |
| | | // } |
| | | // // 获取led线程 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // // led显示默认内容 |
| | | // if (reset) { |
| | | // ledThread.setLedMk(true); |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | // log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // } |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | public synchronized void loopShuttleCharge() { |
| | |
| | | */ |
| | | public synchronized void executeShuttleCharge() { |
| | | try { |
| | | //查询小车移库任务 |
| | | //查询小车充电任务 |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); |
| | | if(wrkMast == null) { |
| | |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.shuttleChargeCommand(assignCommand, shuttleThread, true); |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, true); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_WORKING.sts); |
| | |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.shuttleChargeCommand(assignCommand, shuttleThread, false); |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, false); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | |
| | | return false; |
| | | } |
| | | |
| | | ShuttleChargeType chargeType = ShuttleChargeType.get(wrkMast.getMk()); |
| | | ShuttleChargeType chargeType = ShuttleChargeType.get(Integer.parseInt(wrkMast.getMk())); |
| | | if(chargeType == null) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), chargeType.waitLocNo, wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), chargeType.waitLocNo, wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | |
| | | boolean stepLiftMove = this.shuttleMoveExecuteStepLiftMove(wrkMast);//提升机搬运中 |
| | | if (!stepLiftMove) { |
| | | continue; |
| | | } |
| | | |
| | | boolean updateShuttleLocation = this.shuttleMoveExecuteStepUpdateShuttleLocation(wrkMast);//提升机搬运完成更新小车坐标 |
| | | if (!updateShuttleLocation) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.info("{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftSta.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.info("{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径解锁失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | //*************尝试锁定目标站路径*************** |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | |
| | | } |
| | | //*************尝试锁定目标站路径*************** |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, false); |
| | | return false;//路径解锁失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE.sts);//小车移动到提升机中 301.生成小车移库任务 ==> 302.小车移动至站点 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftSta.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | // shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | |
| | | return false; |
| | | } |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.info("{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false; |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (sourceLiftSta == null || liftSta == null) { |
| | | News.info("{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在托盘,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//有托盘跳过 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev()); |
| | |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.SHUTTLE_SWITCH.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN.sts);//提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运完成更新小车坐标 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepUpdateShuttleLocation(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 307.提升机搬运完成 ==> 308.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.UPDATE_LOCATION.id);//更新坐标 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | //更新小车坐标 |
| | | ShuttleCommand command = shuttleThread.getUpdateLocationCommand(wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | ArrayList<ShuttleCommand> commands = new ArrayList<>(); |
| | | commands.add(command); |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT.sts);//小车迁出提升机中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.info("{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(now); |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | if (wrkMast.getWrkSts() == WrkStsType.COMPLETE_MOVE.sts) { |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLogMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | |
| | | List<ShuttleCommand> commands = null; |
| | | //跨楼层移动任务 |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | // //需要将前两个节点作为白名单节点传入 |
| | | // //获取目标站 |
| | | // LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | // if (liftSta == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // List<NavigateNode> targetNodes = NyLiftUtils.getLiftStaNodes(liftSta.getStaNo()); |
| | | // if (targetNodes == null) { |
| | | // return false;//未获取到节点 |
| | | // } |
| | | // |
| | | // //设置计算节点的白名单 |
| | | // ArrayList<int[]> whiteList = new ArrayList<>();//设置计算节点的白名单 |
| | | // for (NavigateNode node : targetNodes) { |
| | | // whiteList.add(new int[]{node.getX(), node.getY()}); |
| | | // } |
| | | // commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread, whiteList); |
| | | //需要将前两个节点作为白名单节点传入 |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | |
| | | //设置计算节点的白名单 |
| | | ArrayList<int[]> whiteList = new ArrayList<>();//设置计算节点的白名单 |
| | | for (NavigateNode node : targetNodes) { |
| | | whiteList.add(new int[]{node.getX(), node.getY()}); |
| | | } |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, whiteList, assignCommand, shuttleThread); |
| | | }else { |
| | | //获取小车到目标库位命令 |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | } |
| | | |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径计算失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | // if (wrkMast.getLiftNo() != null) { |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | // if (liftThread == null) { |
| | | // return false; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (liftProtocol.getToken().equals(shuttleProtocol.getShuttleNo())) { |
| | | // liftProtocol.setToken(0);//释放提升机令牌 |
| | | // } |
| | | // } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SHUTTLE.sts);//小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | // //扫描设备PakMk标记是否超时 |
| | | // public synchronized void scanDevicePakMk() { |
| | | // try { |
| | | // //扫描小车 |
| | | // for (ShuttleSlave slave : slaveProperties.getShuttle()) { |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId()); |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if ((System.currentTimeMillis() - shuttleProtocol.getSendTime() > (1000 * 60 * 5)) && shuttleProtocol.getPakMk()) { |
| | | // //设备超过5分钟还没复位标记 |
| | | // shuttleProtocol.setPakMk(false);//复位标记 |
| | | // } |
| | | // } |
| | | // |
| | | // //扫描提升机 |
| | | // for (LiftSlave slave : slaveProperties.getLift()) { |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if ((System.currentTimeMillis() - liftProtocol.getSendTime() > (1000 * 60 * 5)) && liftProtocol.getPakMk()) { |
| | | // //设备超过5分钟还没复位标记 |
| | | // liftProtocol.setPakMk(false);//复位标记 |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // |
| | | // } |
| | | |
| | | } |