| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.News; |
| | | import com.zy.core.action.ForkLiftAction; |
| | | import com.zy.core.action.ShuttleAction; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatcher.ShuttleDispatchUtils; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.SteCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.SteProtocol; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.core.thread.SteThread; |
| | | import com.zy.core.thread.*; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.stream.Collectors; |
| | | import java.util.*; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | @Value("${wms.url}") |
| | |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | private WrkMastLogMapper wrkMastLogMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | private BasLiftErrLogService basLiftErrLogService; |
| | | @Autowired |
| | | private BasSteService basSteService; |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private WrkChargeService wrkChargeService; |
| | | private BasLiftErrService basLiftErrService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private BasLiftService basLiftService; |
| | | @Autowired |
| | | private ShuttleDispatchUtils shuttleDispatchUtils; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private BasLiftOptService basLiftOptService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private NavigateMapUtils navigateMapUtils; |
| | | @Autowired |
| | | private NavigateMapData navigateMapData; |
| | | @Autowired |
| | | private NavigateUtils navigateUtils; |
| | | @Autowired |
| | | private ShuttleOperaUtils shuttleOperaUtils; |
| | | @Autowired |
| | | private ShuttleAction shuttleAction; |
| | | @Autowired |
| | | private ForkLiftAction forkLiftAction; |
| | | @Autowired |
| | | private NotifyUtils notifyUtils; |
| | | |
| | | |
| | | // /** |
| | | // * 组托 |
| | | // * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | // */ |
| | | // public void generateStoreWrkFile() { |
| | | // try { |
| | | // // 根据输送线plc遍历 |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历入库口 |
| | | // for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // // 获取入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // Short workNo = staProtocol.getWorkNo(); |
| | | // // 尺寸检测异常 |
| | | // boolean back = false; |
| | | // String errMsg = "异常:"; |
| | | // if (staProtocol.isFrontErr()) { |
| | | // errMsg = errMsg + "前超限;"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isBackErr()) { |
| | | // errMsg = errMsg + "后超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isHighErr()) { |
| | | // errMsg = errMsg + "高超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isLeftErr()) { |
| | | // errMsg = errMsg + "左超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isRightErr()) { |
| | | // errMsg = errMsg + "右超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isWeightErr()) { |
| | | // errMsg = errMsg + "超重"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isBarcodeErr()) { |
| | | // errMsg = errMsg + "扫码失败"; |
| | | // back = true; |
| | | // } |
| | | // // 退回 |
| | | // if (back) { |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 判断是否满足入库条件 |
| | | // if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | // && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | // ) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | //// News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode) || "00000000".equals(barcode)) { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | //// // led 异常显示 |
| | | //// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = "扫码失败,请重试"; |
| | | //// MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 过滤盘点/拣料/并板任务 |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (null != wrkMast1) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 判断重复工作档 |
| | | // WrkMast wrkMast2 = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast2 != null) { |
| | | // News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast2.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // try { |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setBarcode(barcode); |
| | | // param.setIoType(1); |
| | | // param.setSourceStaNo(inSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // // plc 处理 |
| | | // barcodeThread.setBarcode(""); |
| | | //// staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | //// staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// |
| | | //// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// if (!result) { |
| | | //// throw new CoolException("更新plc站点信息失败"); |
| | | //// } |
| | | // |
| | | // // 判断重复工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新工作主档 |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | // } |
| | | // |
| | | // } else if (code == 500) { |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } else if (code == 700) { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setRollback102(1);//102站回退信号 |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // if (ledThread != null) { |
| | | // String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | // /** |
| | | // * 拣料、并板再入库 |
| | | // */ |
| | | // @Transactional |
| | | // public synchronized void stnToCrnStnPick(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历拣料入库口 |
| | | // for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // // 获取拣料入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | //// && (staProtocol.getWorkNo() > 0) |
| | | // && staProtocol.isPakMk()) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (Cools.isEmpty(barcode)) { |
| | | // continue; |
| | | // } |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (wrkMast == null) {//找不到工作档 |
| | | // continue; |
| | | // } |
| | | // |
| | | // if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104) |
| | | // || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | // continue; |
| | | // } |
| | | // |
| | | //// //*********************同库位组校验********************* |
| | | //// boolean flag = false; |
| | | //// String th = ""; |
| | | //// List<String> innerLoc = Utils.getGroupInnerLoc(wrkMast.getSourceLocNo()); |
| | | //// for (String loc : innerLoc) { |
| | | //// LocMast locMast = locMastService.selectById(loc); |
| | | //// if (locMast == null) { |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// if (!locMast.getLocSts().equals("F")) { |
| | | //// flag = true; |
| | | //// th = loc + "库位存在未回库任务"; |
| | | //// break; |
| | | //// } |
| | | //// } |
| | | //// if (flag) { |
| | | //// News.info(th); |
| | | //// continue; |
| | | //// } |
| | | //// //*********************同库位组校验********************* |
| | | // |
| | | //// // 保存工作主档历史档 |
| | | //// if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | // try { |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setWrkNo(wrkMast.getWrkNo()); |
| | | // param.setBarcode(wrkMast.getBarcode()); |
| | | // param.setIoType(wrkMast.getIoType()); |
| | | // param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLiftNo(pickSta.getLiftNo()); |
| | | // param.setLocType1(locMast.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // |
| | | //// //获取回库提升机目标站 |
| | | //// LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | //// if (liftStaProtocol == null) { |
| | | //// News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// // 更新工作档数据状态 |
| | | //// wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54 |
| | | //// wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | //// wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | //// wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | //// wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | //// wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | //// wrkMast.setLiftNo(null);// 提升机清空 |
| | | //// wrkMast.setModiTime(new Date()); |
| | | //// if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// continue; |
| | | //// } |
| | | // } else if (code == 500) { |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | // /** |
| | | // * 盘点再入库 |
| | | // */ |
| | | // @Transactional |
| | | // public synchronized void stnToCrnStnPlate(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历拣料入库口 |
| | | // for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // // 获取拣料入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | //// && (staProtocol.getWorkNo() > 0) |
| | | // && staProtocol.isPakMk()) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (Cools.isEmpty(barcode)) { |
| | | // continue; |
| | | // } |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode); |
| | | // if (wrkMast == null) {//找不到工作档 |
| | | // continue; |
| | | // } |
| | | // |
| | | // if ((wrkMast.getIoType() != 107) |
| | | // || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | // continue; |
| | | // } |
| | | // |
| | | //// // 保存工作主档历史档 |
| | | //// if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | // //盘点找新库位 |
| | | // try { |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setWrkNo(wrkMast.getWrkNo()); |
| | | // param.setBarcode(wrkMast.getBarcode()); |
| | | // param.setIoType(107);//盘点 |
| | | // param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLiftNo(pickSta.getLiftNo()); |
| | | // param.setLocType1(locMast.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // |
| | | //// //获取回库提升机目标站 |
| | | //// LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | //// if (liftStaProtocol == null) { |
| | | //// News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// // 更新工作档数据状态 |
| | | //// wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 107->57 |
| | | //// wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | //// wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | //// wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | //// wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | //// wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | //// wrkMast.setLiftNo(null);// 提升机清空 |
| | | //// wrkMast.setModiTime(new Date()); |
| | | //// if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | //// staProtocol.setStaNo(dto.getSourceStaNo().shortValue());//写入目标站 |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // } else if (code == 500) { |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | * 初始化实时地图 |
| | | */ |
| | | @Async |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | public synchronized void initRealtimeBasMap() { |
| | | try { |
| | | for (int i = 1; i <= 4; i++) {//总共四层楼 |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + i); |
| | | if (data == null) {//redis地图数据为空,从数据库中获取 |
| | | BasMap basMap = basMapService.selectLatestMap(i); |
| | | if (basMap == null) { |
| | | //数据库中也不存在地图数据,从地图文件中获取 |
| | | //载入地图 |
| | | List<List<MapNode>> lists = navigateMapData.getJsonData(i, -1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | //存入数据库 |
| | | basMap = new BasMap(); |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | basMap.setLev(i); |
| | | |
| | | if (!basMapService.insert(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set(RedisKeyType.MAP.key + i, JSON.toJSONString(basMap)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 入库 ===>> 四向穿梭车入库作业下发 |
| | | // */ |
| | | // public synchronized void shuttleInExecute() { |
| | | // try { |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectInStep4(); |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // //获取源站 |
| | | // BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | // if (sourceBasDevp == null) { |
| | | // continue;//站点不存在 |
| | | // } |
| | | // |
| | | // //获取目标站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(sourceBasDevp.getLiftNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // continue;//站点不存在 |
| | | // } |
| | | // |
| | | // // 判断是否满足入库条件,自动、空闲、有物 |
| | | // if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && liftStaProtocol.getHasTray())) { |
| | | // News.info("{}任务,输送站点状态不满足入库。输送站点:{}", wrkMast.getWrkNo(), JSON.toJSONString(liftStaProtocol)); |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean step1 = this.shuttleInExecuteStep1(wrkMast, liftStaProtocol);//小车搬入库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | // /** |
| | | // * 入库-小车搬入库中 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // public boolean shuttleInExecuteStep1(WrkMast wrkMast, LiftStaProtocol liftStaProtocol) { |
| | | // if (wrkMast.getWrkSts() == 4) { |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo());//调度小车到货物所在输送站点进行取货 |
| | | // News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleThread.isIdle()) { |
| | | // News.info("{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | //// //判断小车令牌是否未被占领 |
| | | //// if (shuttleProtocol.getToken() != 0) { |
| | | //// News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | //// return false;//小车已被独占,禁止再派发任务 |
| | | //// } |
| | | // |
| | | // //判断小车是否存在移动任务 |
| | | // WrkMast hasMoveWorking = wrkMastMapper.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | // if (hasMoveWorking != null) { |
| | | // News.info("{}任务,{}小车,存在移动任务,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false;//存在移动任务,禁止执行入库任务 |
| | | // } |
| | | // |
| | | // //判断小车是否到达输送站点库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | // News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //小车已抵达输送站点位置,进行搬运货物 |
| | | // ShuttleOperaResult result = ShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo()); |
| | | // if (result == null) {//路径计算失败 |
| | | // News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //创建分配命令 |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id);//入库模式 |
| | | // assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | // assignCommand.setCommands(result.getCommands());//运行命令 |
| | | // assignCommand.setNodes(result.getNodes());//路径节点 |
| | | // |
| | | // wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | // wrkMast.setModiTime(new Date()); |
| | | //// shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | |
| | | // /** |
| | | // * 出库 ===>> 四向穿梭车出库作业下发 |
| | | // */ |
| | | // public synchronized void shuttleOutExecute() { |
| | | // try { |
| | | // for (WrkMast wrkMast : wrkMastMapper.selectBy2125()) { |
| | | // boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | // |
| | | // /** |
| | | // * 出库-小车搬出库中 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | // //21.生成出库任务 => 22.小车搬运中 |
| | | // if (wrkMast.getWrkSts() == 21) { |
| | | // EntityWrapper<StaDesc> wrapper = new EntityWrapper<>(); |
| | | // wrapper.eq("type_no", wrkMast.getIoType());//路径类型 |
| | | // wrapper.eq("stn_no", wrkMast.getStaNo());//出库站点编号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (staDesc == null) { |
| | | // News.info("{}任务,出库路径不存在", wrkMast.getWrkNo()); |
| | | // return false;//出库路径不存在 |
| | | // } |
| | | // |
| | | // //获取出库站点 |
| | | // BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (basDevp == null) { |
| | | // return false;//出库站点不存在 |
| | | // } |
| | | // |
| | | //// if (!basDevp.getAutoing().equals("Y")) { |
| | | //// News.info("{}任务,{}站点,不是自动状态",wrkMast.getWrkNo(),basDevp.getDevNo()); |
| | | //// return false;//不是自动状态 |
| | | //// } |
| | | //// |
| | | //// if (!basDevp.getOutEnable().equals("Y")) { |
| | | //// News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | //// return false;//出库站点不可出 |
| | | //// } |
| | | // |
| | | // Integer liftNo = basDevp.getLiftNo();//搜索出库提升机是否存在入库任务,如存在禁止出库 |
| | | // List<WrkMast> liftWrkMasts = wrkMastMapper.selectInWrkMastByLiftNo(liftNo); |
| | | // if (!liftWrkMasts.isEmpty()) { |
| | | // News.info("{}任务,{}号提升机,存在入库任务,系统禁止出库", wrkMast.getWrkNo(), liftNo); |
| | | // return false;//存在入库任务,禁止出库 |
| | | // } |
| | | // |
| | | // //同库位组校验 |
| | | // List<String> outerLoc = Utils.getGroupOuterLoc(wrkMast.getSourceLocNo()); |
| | | // List<LocMast> outerLocMasts = locMastService.selectNotEmptyLocNos(outerLoc); |
| | | // if (!outerLocMasts.isEmpty()) { |
| | | // News.info("{}任务,浅库位存在货物,系统等待中", wrkMast.getWrkNo()); |
| | | // return false;//浅库位存在未执行任务 |
| | | // } |
| | | // |
| | | // //获取源站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && !liftStaProtocol.getHasTray())) { |
| | | // News.info("{}任务,{}内部输送站,不满足自动、空闲、无托盘状态", wrkMast.getWrkNo(), liftStaProtocol.getStaNo()); |
| | | // return false;//站点必须自动、空闲、没有托盘 |
| | | // } |
| | | // |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // //强制预留一台小车给入库任务 |
| | | // int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | // //获取当前楼层有几台可用小车 |
| | | // int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | // if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | // int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | // Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | // if (config != null) { |
| | | // shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | // } |
| | | // //可用出库小车数量(给入库任务预留一台车) |
| | | // int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | // //查询楼层已分配车辆的出库任务数量 |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | // if (wrkMasts.size() >= useShuttleCount) { |
| | | // News.info("{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物所在库位进行取货 |
| | | // News.info("{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleProtocol.isIdle()) { |
| | | // News.info("{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // //判断小车令牌是否未被占领 |
| | | // if (shuttleProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false;//小车已被独占,禁止再派发任务 |
| | | // } |
| | | // |
| | | // //判断小车是否到达货物库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | // News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //小车已抵达货物位置,进行搬运货物 |
| | | // ShuttleOperaResult result = ShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), liftStaProtocol.getLocNo());//将货物搬运至提升机输送站点 |
| | | // if (result == null) {//出库路径计算失败 |
| | | // News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //创建分配命令 |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue());//出库模式 |
| | | // assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | // assignCommand.setCommands(result.getCommands());//运行命令 |
| | | // assignCommand.setNodes(result.getNodes());//路径节点 |
| | | // |
| | | // wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | |
| | | /** |
| | | * 四向穿梭车任务完成 |
| | | */ |
| | | public synchronized void shuttleFinished() { |
| | | try { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车状态为等待确认、小车处于空闲状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | ) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // plc 处理 |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | //302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { |
| | | //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { |
| | | //310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | //204.小车充电中 ==> 205.小车充电完成 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts) { |
| | | //502.小车搬运中 ==> 509.移库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_DELIVERY);//触发通知 |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | @Async |
| | | public void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){ |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | // switch (wrkMast.getWrkSts().intValue()) { |
| | | //// case 5://5.小车搬运中 ==> 9.入库完成 |
| | | //// wrkMast.setWrkSts(9L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | //// case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | //// wrkMast.setWrkSts(23L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | // case 302: |
| | | // wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | // break; |
| | | // case WrkStsType.MOVE_SHUTTLE.sts: |
| | | // wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | // shuttleThread.setSyncTaskNo(0); |
| | | // break; |
| | | // default: |
| | | // } |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | @Async |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep16(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public boolean crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // log.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | Object object = redisUtil.get(RedisKeyType.SHUTTLE_WORK_FLAG.key + shuttleProtocol.getTaskNo()); |
| | | if(object != null){ |
| | | ShuttleAssignCommand assignCommand = JSON.parseObject(object.toString(), ShuttleAssignCommand.class); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | | //工作号清零 |
| | | shuttleThread.setTaskNo(0); |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | } |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 执行移库任务 |
| | | */ |
| | | public boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | public synchronized void shuttleLocMoveExecute() { |
| | | try { |
| | | //查询移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepToTarget = this.shuttleLocMoveExecuteToTarget(wrkMast);//移库任务-小车去目标点 |
| | | if (!stepToTarget) { |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo())) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceLoc.getLocSts().equals("R") && !sourceLoc.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 源库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo())) { |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(loc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } else { |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | // 堆垛机将货放至小车上 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceLoc.getRow1()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(loc.getRow1()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 6.小车待入 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("I"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceLoc.getRow1()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(loc.getRow1()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | |
| | | // 把货搬到临时存放货位 todo:luxiaotao |
| | | |
| | | |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | // 堆垛机将货放至小车上 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceLoc.getRow1()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(loc.getRow1()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 6.小车待入 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("O"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | * 移库任务-小车去目标点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public Integer hasCarOfIdle(String locNo) { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | return steProtocol.getSteNo().intValue(); |
| | | } |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 查找当前库位最适合的穿梭车来作业 |
| | | */ |
| | | public SteThread queryIdleCar(WrkMast wrkMast) { |
| | | Integer crnNo = wrkMast.getCrnNo(); |
| | | BasSte basSte = basSteService.findByCrnNo(crnNo); |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol != null) { |
| | | if (steProtocol.isIdle()) { |
| | | return steThread; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 待机 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public void letCarBeWaiting(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeReady(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机搬入小车 |
| | | */ |
| | | public void carMoveIn(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | | // 入库搬 |
| | | if (wrkMast.getWrkSts() <= 10) { |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | | } else { |
| | | locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 12.小车待搬 => 13.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(13L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机搬出小车 |
| | | */ |
| | | public void carMoveOut(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | log.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | String idleLocNo = basSte.getIdleLoc(); |
| | | |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLocNo).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | | // 修改工作档状态 3.小车待搬 => 5.迁出小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(5L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Async |
| | | @Transactional |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectCrnWaiting(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | | if (wrkCharge.getWrkSts() == 23) { |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 入库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 4) { |
| | | // 4.迁入小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | | // 5.迁出小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } |
| | | // 库位移转 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 16) { |
| | | Date now = new Date(); |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // 16.吊车出库中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setCrnEndTime(now); |
| | | } else { |
| | | // 16.吊车出库中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void carGenerateStore() { |
| | | private boolean shuttleLocMoveExecuteToTarget(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0) { |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | | // 查询是否有待入库的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectCarWaiting(steProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(steProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | continue; |
| | | |
| | | //小车移动至站点 501.生成移库任务 ==> 502.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts);//小车搬运中 501.生成移库任务 ==> 502.小车搬运中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | // /** |
| | | // * 提升机任务 |
| | | // */ |
| | | // public synchronized void liftIoExecute() { |
| | | // try { |
| | | // for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | // if (liftThread == null) { |
| | | // continue; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}号提升机,忙碌中", liftSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //判断提升机令牌是否被占用 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}号提升机,令牌已被独占", liftSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //搜索是否有待处理的任务 |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectLiftStep223103(); |
| | | // if (wrkMasts.isEmpty()) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | // if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | // News.info("{}号提升机,被其他任务{}占用且和当前任务{}不相同,禁止派发", liftSlave.getId(), wrkMast1.getWrkNo(), wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean stepIn = this.liftIoExecuteStepIn(wrkMast);//提升机入库 |
| | | // if (!stepIn) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean stepOut = this.liftIoExecuteStepOut(wrkMast);//提升机出库 |
| | | // if (!stepOut) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | // |
| | | // /** |
| | | // * 提升机入库 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // private boolean liftIoExecuteStepIn(WrkMast wrkMast) { |
| | | // //--------------------------------------提升机入库-----------------------------------------// |
| | | // Date now = new Date(); |
| | | // |
| | | // //2.设备上走 ==> 3.提升机搬运中 |
| | | // if (wrkMast.getWrkSts() == 2) { |
| | | // //获取源站 |
| | | // BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | // if (sourceBasDevp == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // if (!sourceBasDevp.getInEnable().equals("Y")) { |
| | | // News.info("{}任务,{}源站,没有可入信号", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // |
| | | // Integer barcodeId = Utils.getBarcodeIdByStaNo(wrkMast.getSourceStaNo()); |
| | | // if (barcodeId == null) { |
| | | // News.info("{}任务,{}源站,找不到可用条码器ID", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); |
| | | // if (barcodeThread == null) { |
| | | // News.info("{}任务,{}源站,条码器{}线程为空", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // if(!("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode))) { |
| | | // //存在条码值,判断是否和当前工作档一致 |
| | | // if (!barcode.equals(wrkMast.getBarcode())) { |
| | | // News.info("{}任务,{}站点,条码器{}值{}与工作档条码值{}不一致,系统跳过执行", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId, barcode,wrkMast.getBarcode()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // } |
| | | // }else { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机整个三楼是否都处于入库模式 |
| | | // Integer outInModel1 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 1); |
| | | // Integer outInModel2 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 5); |
| | | // Integer outInModel3 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 8); |
| | | // if (outInModel1 == null || outInModel2 == null || outInModel3 == null) { |
| | | // News.info("{}任务,没有出入库模式", wrkMast.getWrkNo()); |
| | | // return false;//不存在出入库模式 |
| | | // } |
| | | // |
| | | // if (outInModel1 == 2 || outInModel2 == 2 && outInModel3 == 2) { |
| | | // News.info("{}任务,有站点处于出库模式,禁止入库", wrkMast.getWrkNo()); |
| | | // return false;//只要有一个处于出库模式,禁止入库 |
| | | // } |
| | | // |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, sourceBasDevp.getLiftNo()); |
| | | // if (liftThread == null) { |
| | | // return false; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // //判断提升机令牌是否未被占领 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//提升机已被独占,禁止再派发任务 |
| | | // } |
| | | // |
| | | // //判断提升机内是否有小车 |
| | | // if (liftProtocol.getHasCar()) { |
| | | // News.info("{}任务,{}号提升机,提升机内部有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//有小车,禁止派发 |
| | | // } |
| | | // |
| | | // //判断提升机内是否有托盘 |
| | | // if (liftProtocol.getHasTray()) { |
| | | // News.info("{}任务,{}号提升机,提升机内部有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//有托盘,禁止派发 |
| | | // } |
| | | // |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | // if (liftWrkMast != null) { |
| | | // News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | // } |
| | | // |
| | | // //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | // Integer startSta = Integer.parseInt(sourceBasDevp.getQrCodeValue()); |
| | | // //获取提升机站点 |
| | | // LiftStaProtocol targetStaProtocol = NyLiftUtils.getLiftStaByLev(liftThread.getSlave().getId(), Utils.getLev(wrkMast.getLocNo())); |
| | | // if (targetStaProtocol == null) { |
| | | // return false;//站点不存在 |
| | | // } |
| | | // |
| | | // if (targetStaProtocol.getHasTray()) { |
| | | // News.info("{}任务,{}号提升机,{}站点,提升机站点有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo(), targetStaProtocol.getStaNo()); |
| | | // return false;//提升机站点有托盘,禁止派发 |
| | | // } |
| | | // |
| | | // Integer targetSta = targetStaProtocol.getStaNo(); |
| | | // |
| | | // //获取提升机命令 |
| | | // NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | // if (wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) { |
| | | // //拣料再回库,重新分配设备工作号 |
| | | // int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | // BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId()); |
| | | // if (basLiftOpt != null) { |
| | | // News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // liftCommand.setTaskNo((short) deviceWrk); |
| | | // } |
| | | // ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | // commands.add(liftCommand); |
| | | // |
| | | // //提交到线程去工作 |
| | | // LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | // assignCommand.setCommands(commands); |
| | | // assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | // assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | // |
| | | // wrkMast.setWrkSts(3L);//2.设备上走 ==> 3.提升机搬运中 |
| | | // wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | // wrkMast.setModiTime(now); |
| | | // liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | // |
| | | // /** |
| | | // * 提升机出库 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // private boolean liftIoExecuteStepOut(WrkMast wrkMast) { |
| | | // //--------------------------------------提升机出库-----------------------------------------// |
| | | // Date now = new Date(); |
| | | // |
| | | // //23.小车搬运完成 ==> 24.提升机搬运中 |
| | | // if (wrkMast.getWrkSts() == 23) { |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取出库站点(目标站) |
| | | // BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (basDevp == null) { |
| | | // News.info("{}任务,出库站点不存在,禁止派发", wrkMast.getWrkNo()); |
| | | // return false;//出库站点不存在 |
| | | // } |
| | | // |
| | | // //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // News.info("{}任务,找不到站点,禁止派发", wrkMast.getWrkNo()); |
| | | // return false;//找不到站点 |
| | | // } |
| | | // Integer startSta = liftStaProtocol.getStaNo(); |
| | | // |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | // //小车还在输送站点 |
| | | // //调度小车避让 |
| | | // boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread); |
| | | // if (!result) { |
| | | // News.info("{}任务,{}小车,小车在输送站点调度小车避让失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // |
| | | // if (!basDevp.getAutoing().equals("Y")) { |
| | | // News.info("{}任务,{}站点,没有自动信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // if (basDevp.getLoading().equals("Y")) { |
| | | // News.info("{}任务,{}站点,存在有物信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // if (!basDevp.getOutEnable().equals("Y")) { |
| | | // News.info("{}任务,{}站点,没有可出信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, basDevp.getLiftNo()); |
| | | // if (liftThread == null) { |
| | | // return false; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // //判断提升机令牌是否未被占领 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//提升机已被独占,禁止再派发任务 |
| | | // } |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | // if (liftWrkMast != null) { |
| | | // News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | // } |
| | | // |
| | | // //获目标站源站对应的输送站点 |
| | | // BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (targetBasDevp == null) { |
| | | // News.info("{}任务,{}站点,站点不存在,禁止派发", wrkMast.getWrkNo(), wrkMast.getStaNo()); |
| | | // return false;//站点不存在 |
| | | // } |
| | | // //获取牛眼提升机站点编号(目标编号) |
| | | // Integer targetSta = Integer.parseInt(targetBasDevp.getQrCodeValue()); |
| | | // |
| | | // //获取提升机命令 |
| | | // NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftThread.getSlave().getId(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | // |
| | | // ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | // commands.add(liftCommand); |
| | | // |
| | | // //提交到线程去工作 |
| | | // LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | // assignCommand.setCommands(commands); |
| | | // assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | // assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | // |
| | | // wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | // wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | // wrkMast.setModiTime(now); |
| | | // liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | // |
| | | /** |
| | | * 货叉提升机任务完成 |
| | | */ |
| | | public synchronized void forkLiftFinished() { |
| | | try { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | //获取提升机信息 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认且空闲 |
| | | if (forkLiftProtocol.getProtocolStatus() == ForkLiftProtocolStatusType.WAITING.id |
| | | && forkLiftProtocol.getWrkNo() != 0 |
| | | ) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | // case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | // wrkMast.setWrkSts(4L); |
| | | // wrkMast.setLiftNo(null);//释放提升机 |
| | | // if (liftProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | // //释放提升机令牌 |
| | | // liftProtocol.setToken(0); |
| | | // } |
| | | // break; |
| | | // case 24://24.提升机搬运中 ==> 25.提升机搬运完成 |
| | | // wrkMast.setWrkSts(25L); |
| | | // if (wrkMast.getIoType() == 11) {//库位移转 |
| | | // wrkMast.setWrkSts(4L);//4.提升机搬运完成 |
| | | // } else { |
| | | // if (wrkMast.getMk() == null || !wrkMast.getMk().equals("Y")) { |
| | | // //不需要用到机械臂,直接转29.出库完成 |
| | | // wrkMast.setWrkSts(29L); |
| | | // wrkMast.setShuttleNo(null);//释放小车 |
| | | // wrkMast.setLiftNo(null);//释放提升机 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // } |
| | | // } |
| | | // break; |
| | | case 306://306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | forkLiftThread.reset(); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", forkLiftProtocol.getLiftNo()); |
| | | } else { |
| | | if (wrkCharge.getWrkSts() == 21) { |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 25) { |
| | | // 25.小车行驶 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 25.小车行驶 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | if (steProtocol.getChargeStatus() == 0) { continue; } |
| | | // 穿梭车充电命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 26.等待充电 ===> 27.输送线上电 |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 26.等待充电 ===> 27.输送线上电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 27) { |
| | | // 给输送线下发充电任务 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo()); |
| | | if (null != steChargeType) { |
| | | if (devpThread.charge(steChargeType.ssbm - 1, true)) { |
| | | // 修改工作档状态 27.输送线上电 ===> 28.完成充电 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 27.输送线上电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo()); |
| | | } |
| | | } |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", forkLiftProtocol.getLiftNo(), forkLiftProtocol.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | if (wrkMast == null) { continue; } |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2: |
| | | // 修改工作档状态 2.设备上走 => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 8: |
| | | // 修改工作档状态 8.小车搬入库 => 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 11: |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | log.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | | if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | // 修改工作档状态 11.生成出库ID => 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | } |
| | | } else if (wrkMast.getMk().equals("O")) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } |
| | | } |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 14: |
| | | // 修改工作档状态 14.小车搬出库 => 15.等待吊车 |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recShuttleErr(); |
| | | this.recLiftErr(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车异常信息记录 |
| | | */ |
| | | private void recShuttleErr() { |
| | | Date now = new Date(); |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | errorCode, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(shuttleProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (shuttleProtocol.getErrorCode() == null || Integer.parseInt(shuttleProtocol.getErrorCode()) == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | * 提升机异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recCrnErr(){ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | // 获取提升机信息 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | if (true) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (forkLiftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(forkLiftSlave.getId(), forkLiftProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (forkLiftProtocol.getErrorCode() != null && forkLiftProtocol.getErrorCode() != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(forkLiftProtocol.getErrorCode()); |
| | | String errName = basLiftErr==null? "未知异常":basLiftErr.getErrName(); |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | forkLiftSlave.getId(), // 提升机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | null, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(forkLiftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", forkLiftSlave.getId(), errName); |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | // 异常修复 |
| | | if (forkLiftProtocol.getErrorCode() == null || forkLiftProtocol.getErrorCode() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", forkLiftSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | // /** |
| | | // * 空栈板初始化入库,叉车入库站放货 |
| | | // */ |
| | | // public void storeEmptyPlt(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历空板入库口 |
| | | // for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // // 获取空板入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // // 站点条件判断 |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | // && staProtocol.isEmptyMk() |
| | | // && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 || staProtocol.getWorkNo() <= 9999)) |
| | | // && staProtocol.isPakMk()) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // String barcode = null; |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode()); |
| | | // if (barcodeThread != null) { |
| | | // String barcode0 = barcodeThread.getBarcode(); |
| | | // if (!Cools.isEmpty(barcode0)) { |
| | | //// News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | // if (!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | // barcode = barcode0; |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode);//条码存在工作档 |
| | | // if (wrkMast != null) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | // |
| | | // try { |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setIoType(10); |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | // param.setBarcode(barcode); |
| | | // } |
| | | // param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | //// param.setLocType1(locTypeDto.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // barcodeThread.setBarcode(""); |
| | | //// // 更新站点信息 且 下发plc命令 |
| | | //// staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | //// staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// if (!result) { |
| | | //// throw new CoolException("更新plc站点信息失败"); |
| | | //// } |
| | | // } else { |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // } |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // |
| | | // } |
| | | // |
| | | // |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | public synchronized void loopShuttleCharge() { |
| | | try { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) || staProtocol.getWorkNo() == 9997) && staProtocol.isPakMk()) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleThread.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttleProtocol.getShuttleNo()); |
| | | if (wrkMast != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | //小车所在楼层 |
| | | int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo()); |
| | | ShuttleChargeType shuttleCharge = null; |
| | | |
| | | //搜索小车所在楼层有没有充电桩 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (lev != Utils.getLev(chargeType.locNo)) { |
| | | continue;//小车和充电桩不在同一层 |
| | | } |
| | | |
| | | //小车和充电桩在同一层 |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(chargeType.id) == null) { |
| | | shuttleCharge = chargeType; |
| | | break; |
| | | } |
| | | } |
| | | |
| | | if (shuttleCharge == null) { |
| | | //同楼层没有找到充电桩,找可用充电桩 |
| | | //小车同楼层没有充电桩,只要充电桩可用就生成充电任务 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(chargeType.id) == null) { |
| | | //判断当前充电桩楼层是否有小车,如有小车,不分配该充电桩 |
| | | int chargeLev = Utils.getLev(chargeType.locNo);//充电桩楼层 |
| | | boolean checkLevHasShuttle = Utils.checkLevHasShuttle(chargeLev);//检测楼层是否有穿梭车 |
| | | if (checkLevHasShuttle) { |
| | | //当前充电桩楼层有穿梭车,不分配该充电桩 |
| | | continue; |
| | | } |
| | | |
| | | shuttleCharge = chargeType; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (shuttleCharge == null) { |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setMk(String.valueOf(shuttleCharge.id)); |
| | | wrkMast.setWrkNo(commonService.getWorkNo(WrkIoType.SHUTTLE_CHARGE.id)); |
| | | wrkMast.setWrkSts(WrkStsType.NEW_CHARGE.sts); |
| | | wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电 |
| | | wrkMast.setIoPri((double) 999); |
| | | wrkMast.setLocNo(chargeLocNo); |
| | | wrkMast.setShuttleNo(shuttle.getId()); |
| | | wrkMast.setMemo("charge"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | if (!wrkMastService.insert(wrkMast)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | | |
| | | News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | * 执行四向穿梭车充电任务 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | public synchronized void executeShuttleCharge() { |
| | | try { |
| | | //查询小车充电任务 |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); |
| | | if(wrkMast == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | |
| | | boolean result1 = this.executeShuttleChargeStepGoToChargeSta(wrkMast);//小车等待充电桩 |
| | | if (!result1) { |
| | | continue; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> { |
| | | if (wrkMast.getIoType() == 101) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme())); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme())); |
| | | } |
| | | }); |
| | | |
| | | boolean result2 = this.executeShuttleChargeStepArrivalChargeSta(wrkMast);//小车到达充电桩 |
| | | if (!result2) { |
| | | continue; |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | |
| | | boolean result3 = this.executeShuttleChargeStepStartCharge(wrkMast);//小车开始充电 |
| | | if (!result3) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result4 = this.executeShuttleChargeStepStopCharge(wrkMast);//小车停止充电 |
| | | if (!result4) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result5 = this.executeShuttleChargeStepLeaveCharge(wrkMast);//小车离开充电桩 |
| | | if (!result5) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | * 小车前往充电桩 |
| | | */ |
| | | @Async |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol.getWorkNo() != 0) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | private synchronized boolean executeShuttleChargeStepGoToChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_CHARGE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去充电桩 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN.sts);//小车前往充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车到达充电桩 |
| | | */ |
| | | private synchronized boolean executeShuttleChargeStepArrivalChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //判断是否存在未完成的移动任务 |
| | | WrkMast moveWrk = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if(moveWrk != null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts);//小车到达充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车开始充电 |
| | | private synchronized boolean executeShuttleChargeStepStartCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, true); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_WORKING.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车停止充电 |
| | | private synchronized boolean executeShuttleChargeStepStopCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleThread.isChargingCompleted()) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发停止充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, false); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车离开充电桩 |
| | | private synchronized boolean executeShuttleChargeStepLeaveCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | ShuttleChargeType chargeType = ShuttleChargeType.get(Integer.parseInt(wrkMast.getMk())); |
| | | if(chargeType == null) { |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), chargeType.waitLocNo, wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车移库任务 |
| | | */ |
| | | public synchronized void shuttleMoveExecute() { |
| | | try { |
| | | //查询小车移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleMoveWrk(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepMoveSta = this.shuttleMoveExecuteStepMoveSta(wrkMast);//小车移动到站点 |
| | | if (!stepMoveSta) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepLiftMove = this.shuttleMoveExecuteStepLiftMove(wrkMast);//提升机搬运中 |
| | | if (!stepLiftMove) { |
| | | continue; |
| | | } |
| | | |
| | | boolean updateShuttleLocation = this.shuttleMoveExecuteStepUpdateShuttleLocation(wrkMast);//提升机搬运完成更新小车坐标 |
| | | if (!updateShuttleLocation) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepMoveLoc = this.shuttleMoveExecuteStepMoveLoc(wrkMast);//小车移动到目标库位中 |
| | | if (!stepMoveLoc) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车电量检测 ===>> 发起充电 |
| | | * 小车迁移-小车移动到站点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public void loopSteCharge() { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | try { |
| | | // 空闲 无作业标记 不在充电 |
| | | if (!steProtocol.statusType.equals(SteStatusType.IDLE) || basSte.getPakMk().equals("Y") || steProtocol.getChargeStatus() == 1) { |
| | | continue; |
| | | private boolean shuttleMoveExecuteStepMoveSta(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 301.生成小车移库任务 ==> 302.小车移动至站点中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_MOVE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (Utils.getLev(wrkMast.getLocNo()) == Utils.getLev(shuttleProtocol.getCurrentLocNo())) { |
| | | //目标库位和小车库位处于同一楼层,不需要通过提升机调度 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts);// 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | return true;//直接进入309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | //获取源输送站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftSta.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //*************尝试锁定目标站路径*************** |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | boolean checkPathIsAvailable = navigateUtils.checkPathIsAvailable(targetNodes, shuttleProtocol.getShuttleNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (!checkPathIsAvailable) { |
| | | News.info("{}任务,{}小车,目标站点路径被占用,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//检测目标站点路径是否未被占用 |
| | | } |
| | | //尝试锁定目标站路径 |
| | | boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, true);//所使用的路径进行锁定禁用 |
| | | if (!result2) { |
| | | News.info("{}任务,{}小车,路径锁定失败,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径锁定失败 |
| | | } |
| | | //*************尝试锁定目标站路径*************** |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, false); |
| | | return false;//路径解锁失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE.sts);//小车移动到提升机中 301.生成小车移库任务 ==> 302.小车移动至站点 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftSta.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | // shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepLiftMove(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_COMPLETE.sts) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, wrkMast.getLiftNo()); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false; |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue()); |
| | | } |
| | | |
| | | if (wrkCharge == null) { |
| | | String idleLoc = basSte.getIdleLoc(); |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(basSte.getCrnNo()); |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(idleLoc); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | //获取源站 |
| | | ForkLiftStaProtocol sourceLiftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (sourceLiftSta == null || liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if (Utils.getGroupRow(idleLoc).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(idleLoc) && steProtocol.getLev() == Utils.getLev(idleLoc)) { |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在托盘,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//有托盘跳过 |
| | | } |
| | | |
| | | } else { |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | // 搬小车至充电库位 |
| | | LocMast locMast = locMastService.selectById(basSte.getIdleLoc()); |
| | | //获取提升机命令 |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev()); |
| | | ArrayList<ForkLiftCommand> commands = new ArrayList<>(); |
| | | commands.addAll(liftCommands); |
| | | |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(wrkMast.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.SHUTTLE_SWITCH.id.shortValue()); |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶至充电位 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findChargeByLoc(steProtocol.getRow().intValue())); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车行驶 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车行驶 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("fail", e); |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN.sts);//提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运完成更新小车坐标 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepUpdateShuttleLocation(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 307.提升机搬运完成 ==> 308.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.UPDATE_LOCATION.id);//更新坐标 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | //更新小车坐标 |
| | | ShuttleCommand command = shuttleThread.getUpdateLocationCommand(wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | ArrayList<ShuttleCommand> commands = new ArrayList<>(); |
| | | commands.add(command); |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT.sts);//小车迁出提升机中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车移动到目标库位中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepMoveLoc(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动到目标库位中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts) { |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在目标库位,直接认定小车移动任务完成 |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts);//311.小车移动完成 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(now); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | List<ShuttleCommand> commands = null; |
| | | //跨楼层移动任务 |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | //需要将前两个节点作为白名单节点传入 |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | |
| | | //设置计算节点的白名单 |
| | | ArrayList<int[]> whiteList = new ArrayList<>();//设置计算节点的白名单 |
| | | for (NavigateNode node : targetNodes) { |
| | | whiteList.add(new int[]{node.getX(), node.getY()}); |
| | | } |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, whiteList, assignCommand, shuttleThread); |
| | | }else { |
| | | //获取小车到目标库位命令 |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | } |
| | | |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径计算失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SHUTTLE.sts);//小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | } |