| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.domain.enums.WorkNoType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.TestMastMapper; |
| | |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | import com.zy.core.thread.SiemensCrnThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.apache.poi.ss.formula.functions.T; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | import springfox.documentation.spring.web.json.Json; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | |
| | | @Value("${test.url}") |
| | | private String testUrl; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | inSta.setStaNo(102); |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // barcode="ILY0127 0001"; |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==180 && devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | // 判断是否满足入库条件 |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg + "前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg + "后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg + "高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg + "左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg + "右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg + "超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg + "扫码失败"; |
| | | back = true; |
| | | } |
| | | //9991满托,9990空托 |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) { |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)9999); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // continue; |
| | | // } |
| | | |
| | | // 退回 |
| | | if (back || (!Cools.isEmpty(barcode) && barcode.equals("00000000"))) { |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | locTypeDto.setLocType1((short)1); |
| | | locTypeDto.setLocType1((short) 1); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | log.info("满板入库={}",param); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("更新plc站点信息失败"); |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if (jsonObject.getInteger("code").equals(700) && (!barcodeThread.getBarcode().equals("NG"))){ |
| | | } else if (jsonObject.getInteger("code").equals(700) && (!barcodeThread.getBarcode().equals("NG"))) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo((short)9998); |
| | | staProtocol.setStaNo((short)101); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), true); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | }else { |
| | | News.error("url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo((short)9998); |
| | | staProtocol.setStaNo((short)101); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), true); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // // 插入工作明细档 |
| | | // wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | // |
| | | // // 插入工作主档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setBarcode(barcode); // 托盘码 |
| | | // wrkMast.setFullPlt("Y"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("N"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 将入库通知档修改为已启动 |
| | | // if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) { |
| | | // throw new CoolException("修改入库通知档状态为已启动失败"); |
| | | // } |
| | | // |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // barcodeThread.setBarcode(""); |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | } catch (Exception e) { |
| | | News.error("扫码入库报错,错误信息", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | && staProtocol.isPakMk()) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | public synchronized void stnToCrnStnPick() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if (!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){ |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && (staProtocol.isLoading()||staProtocol.getSiteId()==109) && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | if (staProtocol.isAutoing() && (staProtocol.isLoading() || staProtocol.getSiteId() == 1000) && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | News.error("工作档案条件不满足:工作档案:" + wrkMast + ";条件iotype<100或者staNo为空或者sourceStaNo为空"); |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | public synchronized void crnIoExecute() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 库位移转 |
| | | this.stnToStn(crn, crnProtocol); |
| | | // this.stnToStn(crn, crnProtocol); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | |
| | | /** |
| | | * 回原点,堆垛机没有执行中任务,设备存在入库任务时叫回原点 |
| | | */ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread){ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread) { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | |
| | | // log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | // continue; |
| | | // } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if(crnProtocol.getBay() ==1 && crnProtocol.getLevel()==1){ |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if (crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | } |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | if (null == wrkMast) { |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")){ |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层\ |
| | | crnCommand.setBarcode(wrkMast.getBarcode());//托盘码 |
| | | log.error("768 堆垛机命令下发" + crnCommand); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | log.error("772 堆垛机命令下发成功" + crnCommand); |
| | | News.info("772 堆垛机命令下发成功" + crnCommand); |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | log.error("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | News.info("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.error("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | News.info("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | } |
| | | } |
| | | } |
| | |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | for (WrkMast wrkMast : wrkMasts){ |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | //查询在库信息 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "R") |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | News.error("出库 ===>> 库位中没有这笔资料", wrkMast.getSourceLocNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | News.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // log.info("开始移库任务程序"); |
| | | //获取所有移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectLocMoves(slave.getId()); |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | WrkMast wrkMast = null; |
| | | if (Cools.isEmpty(wrkMasts)) { |
| | | return; |
| | | } else { |
| | | wrkMast = wrkMasts.get(0); |
| | | } |
| | | // //后查等待库位转测试库位 |
| | | // if (Cools.isEmpty(wrkMast)) { |
| | | // for (WrkMast wm : wrkMasts) { |
| | | // LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wm.getSourceLocNo())); |
| | | // if (sourceSta1.getLocType1() == 3) { |
| | | // wrkMast = wm; |
| | | // } |
| | | // } |
| | | // } |
| | | // //都没有满足条件的,跳过移库 |
| | | // if (Cools.isEmpty(wrkMast)) { |
| | | // return; |
| | | // } |
| | | |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | return; |
| | | } |
| | | |
| | | //测试库位出库必须要按启动按钮才能出库 |
| | | if (sourceSta.getLocType1() == 1 && sourceSta.getCtnKind() == 0) { |
| | | News.error("出库 ===>> 等待启动按钮", wrkMast); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode());//托盘码 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | log.info("结束移库任务程序"); |
| | | } |
| | | |
| | | /** |
| | |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | }else { |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recCrnErr(){ |
| | | public void recCrnErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | public void storeEmptyPlt() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | // // 检索库位 |
| | |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | public synchronized void ledExecute(Integer mark) { |
| | | |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | // if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | } |
| | | log.info("" + mark + " - 0" + " - 开始执行:出库 ===>> 工作档信息写入led显示器"); |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 1: |
| | | ledCommand.setTitle("全板入库"); |
| | | break; |
| | | case 10: |
| | | ledCommand.setTitle("空板入库"); |
| | | break; |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error("" + mark + " - 1" + " - 任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()))); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), wrkDetl.getSpecs()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | // if (!commands.isEmpty()) { |
| | | // if (led.getId() < 7) { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) { |
| | | // News.error(""+mark+" - 2"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } else { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | // News.error(""+mark+" - 3"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | ledThread.setLedMk(false); |
| | |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("" + mark + " - 4" + " - 更新工作档失败"); |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | } |
| | | log.info("" + mark + " - 0" + " - 出库 ===>> 工作档信息写入led显示器执行完成"); |
| | | } |
| | | |
| | | /** |
| | |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (reset) { |
| | | if (ledThread == null) { |
| | | continue; |
| | | } |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | News.error("{}号LED显示默认命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | |
| | | * tip:同步 |
| | | */ |
| | | @Transactional |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast){ |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast) { |
| | | LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo()); |
| | | |
| | | // 获取工作号 |
| | |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 空板 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("S"); // S.入库预约,入库阻塞库位移转 |
| | | shallowLoc.setModiTime(now); |
| | | if (!locMastService.updateById(shallowLoc)){ |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1(){ |
| | | public synchronized void crnDemoOfLocMove1() { |
| | | try { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | |
| | | /** |
| | | * 堆垛机命令下发后,异步修改工作档状态 |
| | | */ |
| | | public synchronized void crnIoWrkMast(){ |
| | | public synchronized void crnIoWrkMast() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | |
| | | if (crnProtocol.getStatusType() != CrnStatusType.IDLE && crnProtocol.getTaskNo() != 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 入库 |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | News.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | // 出库、移库 |
| | | if (wrkMast.getWrkSts() == 11) { |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | WrkMast pakout = wrkMastMapper.selectWorkingPakout(); |
| | | if (pakout != null) { |
| | | if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioMode = IoModeType.PAKOUT_BOOTING; |
| | | |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(); |
| | | if (pakin == null) { |
| | | // 出库模式 |
| | | devpThread.ioMode = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioMode = IoModeType.PAKIN_MODE; |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | |
| | | * 站到站 ===>> 堆垛机109站到108站 |
| | | * 109防爆沙箱站点 出库 到 108站点 |
| | | */ |
| | | public void stnToStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public void stnToStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | if(crnStn.getStaNo()!=109){ continue; } |
| | | if (crnStn.getStaNo() != 109) { |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short)9999); // 工作号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)2); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)19); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)1); // 目标库位层 |
| | | crnCommand.setDestinationPosX((short) 2); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 19); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 1); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", 1, JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", 1, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public boolean messageQueueOffer(int i, short newSingle, SlaveType devp, Integer id) { |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i * 2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0 |
| | | return MessageQueue.offer(devp, id, new Task(3, staProtocol)); |
| | | } |
| | | |
| | | public boolean messageQueueOffer2(int i, short newSingle, SlaveType devp, Integer id) { |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0 |
| | | return MessageQueue.offer(devp, id, new Task(5, staProtocol)); |
| | | } |
| | | |
| | | /** |
| | | * 根据PLC按钮测试、完成、暂停信号,更新testMast表中status值,交由WMS系统处理 |
| | | * 更新PLC库位状态、更新库位启动状态 |
| | | */ |
| | | @Transactional |
| | | public void packTest() { |
| | | public void packTest1() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | if(null != devpThread){ |
| | | for (int i = 0; i < 48; i++){ |
| | | int olsStatus = 0;//testMast表原来status数据状态 |
| | | int newStatus = 0;//testMast表待修改的status数据状态 |
| | | short newSingle = 0; //PLC地址待修改的新值 |
| | | switch (devpThread.startSignal[i]){//根据信号查找testMast表中对应状态条件,olsStatus,newStatus根据实际流程调整 |
| | | case 1://启动复核信号 |
| | | olsStatus = 2; |
| | | newStatus = 3; |
| | | newSingle = 2;//测试复核,寄存器地址,1===>>2 |
| | | break; |
| | | case 2://完成测试信号 |
| | | olsStatus = 3; |
| | | newStatus = 3; |
| | | newSingle = 3;//测试完成,寄存器地址清零,2===>>3 |
| | | case 4://完成测试信号 |
| | | olsStatus = 3; |
| | | newStatus = 4; |
| | | newSingle = 0;//测试完成,寄存器地址清零,4===>>0 |
| | | break; |
| | | case 5://暂停信号 |
| | | olsStatus = 99;//plc给出暂停信号 |
| | | newStatus = 0;//WCS收到暂停信号后,更新testMast |
| | | newSingle = 6;//暂停测试,寄存器地址,5===>>6 |
| | | break; |
| | | case 7://紧急出库确认充电线已经拔出 |
| | | olsStatus = 99;//plc给出暂停信号 |
| | | newStatus = 0;//WCS收到暂停信号后,更新testMast |
| | | newSingle = 6;//暂停测试,寄存器地址,7===>>6 |
| | | break; |
| | | case 8://解除暂停 |
| | | olsStatus = 99; |
| | | newStatus = 0; |
| | | newSingle = 0;//测试复核,寄存器地址,8===>>0 |
| | | break; |
| | | case 11://入库前判断充电线是否放好 |
| | | olsStatus = 99; |
| | | newStatus = 0; |
| | | newSingle = 11;// |
| | | break; |
| | | case 12://充电线放好 |
| | | olsStatus = 99; |
| | | newStatus = 0; |
| | | newSingle = 0;//测试复核,寄存器地址,12===>>0 |
| | | break; |
| | | } |
| | | if (null != devpThread) { |
| | | //devpThread.startSignal[i][0] |
| | | //0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败; |
| | | |
| | | TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>() |
| | | .eq("channel",(i+1)).eq("status",olsStatus));//查找原来的状态 |
| | | if(null != testMast && |
| | | (devpThread.startSignal[i] == 1 || devpThread.startSignal[i] == 3)){ |
| | | testMast.setStatus(newStatus); |
| | | testMast.setModiTime(new Date()); |
| | | if(!testMastService.update(testMast,new EntityWrapper<TestMast>() |
| | | .eq("channel",(i+1)).eq("status",olsStatus))){ |
| | | throw new CoolException("更新产品测试状态失败"); |
| | | } |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,1==>2或3==>0,5==>6 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | log.error("更新测试信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, testMast.getLocNo(), testMast.getBarcode()); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | } |
| | | }else if (null != testMast && devpThread.startSignal[i] == 2){ |
| | | if (testMast.getStatus()==3){ |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | if (locMast.getLocSts().equals("F") && locMast.getPackStatus()==3){ |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,2==>3 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | log.error("更新测试信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, testMast.getLocNo(), testMast.getBarcode()); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | //locMast.setPackStatus |
| | | // "产品状态{0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败;}" |
| | | |
| | | //testMast.setStatus |
| | | //"状态 0: 无货 1: 等待测试 2:测试中 3.测试完成;4.测试失败; " |
| | | for (int i = 0; i < 24; i++) { |
| | | //查询在库和预约出库 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", i + 1)); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | if (locMast.getLocSts().equals("F")) { |
| | | TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>() |
| | | .eq("loc_no", locMast.getLocNo()) |
| | | .eq("user_id", locMast.getBarcode())); |
| | | if (Cools.isEmpty(testMast)) { |
| | | // log.info("2377行程序开始运行,测试档为空,跳过"); |
| | | continue; |
| | | } |
| | | HashMap<String, Short> hashMap = new HashMap<>(); |
| | | if (devpThread.startSignal[i][0] != locMast.getPackStatus()) { |
| | | hashMap.put("locSts", locMast.getPackStatus().shortValue()); |
| | | hashMap.put("channel", (short) (i * 2)); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(6, hashMap)); |
| | | } |
| | | //同步设备状态 |
| | | if (locMast.getPackStatus() != testMast.getStatus()) { |
| | | testMast.setStatus(locMast.getPackStatus()); |
| | | testMastService.updateById(testMast); |
| | | } |
| | | if (devpThread.startSignal[i][1] != locMast.getCtnKind()) { |
| | | locMast.setCtnKind(devpThread.startSignal[i][1]); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | } else if (locMast.getLocSts().equals("O")) { |
| | | //当充放电库位为O空库位时 |
| | | //库位状态改为0空闲 |
| | | locMast = locMastService.selectztgx("O", i); |
| | | if (!Cools.isEmpty(locMast)) { |
| | | HashMap<String, Short> hashMap = new HashMap<>(); |
| | | if (devpThread.startSignal[i][0] != locMast.getPackStatus()) { |
| | | hashMap.put("locSts", (short) 0); |
| | | hashMap.put("channel", (short) (i * 2)); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(6, hashMap)); |
| | | locMast.setPackStatus(0); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | |
| | | if (devpThread.startSignal[i][1] != locMast.getChannel()) { |
| | | locMast.setCtnKind(devpThread.startSignal[i][1]); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | } |
| | | } |
| | | }else if (devpThread.startSignal[i] == 5){ |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(i+1+""); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/mobile/test/suspend/auth") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,5==>6 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | log.error("暂停测试失败===>>["+i+1+"]号通道"); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/mobile/test/suspend/auth", JSON.toJSONString(param), response); |
| | | } |
| | | }else if (devpThread.startSignal[i] == 7){ |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | if (locMast.getLocSts().equals("F")){ |
| | | locMast.setPackStatus(8); //8.紧急出库 |
| | | locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | } |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,7==>6 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode()); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | } |
| | | }else if (devpThread.startSignal[i] == 8){ |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | // log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode()); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | } |
| | | }else if (devpThread.startSignal[i] == 11){ |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | if (locMast.getLocSts().equals("O")){ |
| | | locMast.setLocSts("X"); |
| | | locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | } |
| | | }else if (devpThread.startSignal[i] == 12){ |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | if (locMast.getLocSts().equals("X")){ |
| | | locMast.setLocSts("O"); |
| | | locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("channel",(i+1))); |
| | | } |
| | | //复位PLC信号,借用输送站点实体类 |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i*2);//寄存器地址 |
| | | staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,12==>0 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | if(!result){ |
| | | // log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode()); |
| | | // throw new CoolException("更新测试信号失败===>>" + i); |
| | | } else { |
| | | devpThread.startSignal[i] = newSingle; |
| | | } |
| | | }else { } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("启动测试 ===>> 启动测试失败", e); |
| | | News.error("获得测试库位状态失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 将火警报警信号写入到堆垛机PLC中 |
| | | * 出库站点无货时自动补空板到出库口 |
| | | */ |
| | | @Transactional |
| | | public void fierCrn() { |
| | | try { |
| | | for (CrnSlave crn :slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("fire_status", 1)); |
| | | if (!Cools.isEmpty(locMast)){ |
| | | //报警信号写入1 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, (short)1))) { |
| | | log.error("火警 ===>> 给堆垛机发送报警信号失败"); |
| | | } |
| | | } else { |
| | | //报警信号没有后,复位地址 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, (short)0))) { |
| | | log.error("火警 ===>> 给堆垛机清零复位报警信号失败"); |
| | | } |
| | | public void automaticEmptyBoardOutbound() { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(101); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() |
| | | && staProtocol.isOutEnable() && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("io_type", 110)); |
| | | if (!Cools.isEmpty(wrkMast1)) { |
| | | return; |
| | | } |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_sts", "D").orderBy("row1")); |
| | | if (Cools.isEmpty(locMast)) { |
| | | return; |
| | | } |
| | | //生成空板出库任务 |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(WorkNoType.PAKOUT.type); |
| | | // 获取源站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", 110) |
| | | .eq("stn_no", 101) |
| | | .eq("crn_no", locMast.getCrnNo()); |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | Integer sourceStaNo = staDesc.getCrnStn(); |
| | | if (Cools.isEmpty(sourceStaNo)) { |
| | | throw new CoolException("检索源站失败"); |
| | | } |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(110); // 入出库状态: 110.空板出库 |
| | | wrkMast.setIoPri(10D); |
| | | wrkMast.setSourceStaNo(sourceStaNo); // 源站 |
| | | wrkMast.setStaNo(staDesc.getStnNo()); // 目标站 |
| | | wrkMast.setCrnNo(locMast.getCrnNo()); |
| | | wrkMast.setSourceLocNo(locMast.getLocNo()); // 源库位 |
| | | wrkMast.setFullPlt("N"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeUser(9995L); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiUser(9995L); |
| | | wrkMast.setModiTime(now); |
| | | boolean res = wrkMastService.insert(wrkMast); |
| | | if (!res) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 更新库位状态 D.空板 -> R.出库预约 |
| | | if (locMast.getLocSts().equals("D")){ |
| | | locMast.setLocSts("R"); |
| | | locMast.setModiUser(9995L); |
| | | locMast.setModiTime(now); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("更新库位状态失败"); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("火警 ===>> 给堆垛机发送警报失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | } |