Merge remote-tracking branch 'origin/jxjdzwcs' into jxjdzwcs

野心家

2025-04-01 66942458f7753fe4ddee7c5ed3386d61cff28b24

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -39,15 +39,18 @@
import com.zy.core.thread.SiemensDevpThread;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.Synchronized;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Async;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;

import java.io.IOException;
import java.util.*;
import java.util.concurrent.CompletableFuture;

/**
 * 立体仓库WCS系统主流程业务
@@ -94,7 +97,10 @@
    private ApiLogService apiLogService;
    @Autowired
    private CommonService commonService;

    @Value("${wms.count}")
    private Integer maxCount;
    @Autowired
    private WrkMastService wrkMastService;
    @Value("${wms.url}")
    private String wmsUrl;
    @Value("${wms.inboundTaskApplyPath}")
@@ -107,9 +113,118 @@
    private CrnController crnController;
    @Autowired
    private SiteController siteController;
    @Synchronized
    public void shiftTargetToCyclePoint() throws IOException, InterruptedException {
        try {
            for (DevpSlave devp : slaveProperties.getDevp()) {
                for (DevpSlave.Sta outSta : devp.getOutSta()) {
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                    if (devpThread == null) {
                        continue;
                    }

                    StaProtocol staProtocol = getClonedStation(devpThread, outSta.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    }

                    // 获取其他相关站点
                    StaProtocol staProtocol1 = getClonedStation(devpThread, 1001);
                    StaProtocol staProtocol2 = getClonedStation(devpThread, 1002);
                    StaProtocol staProtocol3 = getClonedStation(devpThread, 1003);
                    StaProtocol staProtocol4 = getClonedStation(devpThread, 1004);
                    StaProtocol staProtocol6 = getClonedStation(devpThread, 111);

                    boolean result = false;
                    switch (outSta.getStaNo()) {
                        case 105:
                            result = (staProtocol1 != null && staProtocol1.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 105);
                            break;
                        case 107:
                            result = (staProtocol2 != null && staProtocol2.isLoading());
                            break;
                        case 109:
                            result = (staProtocol3 != null && staProtocol3.isLoading());
                            break;
                        case 110:
                            result = ((staProtocol4 != null && staProtocol4.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 110) ||
                                    (staProtocol6 != null && staProtocol6.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 111));
                            break;
                        default:
                            break;
                    }

                    if (result) {
                        if (staProtocol.getSiteId() == 107 || staProtocol.getSiteId() == 109) {
                            StaProtocol staProtocol5 = getClonedStation(devpThread, staProtocol.getSiteId() - 1);
                            if (staProtocol5 != null && (staProtocol5.isLoading() && (staProtocol5.getStaNo() == 107 || staProtocol5.getStaNo() == 109))) {
                                short workNo = staProtocol5.getWorkNo();
                                staProtocol5.setWorkNo(workNo);
                                staProtocol5.setStaNo((short) 112);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol5));
                            }
                        } else {
                            if(staProtocol.isLoading() && (staProtocol.getStaNo() == 105 || staProtocol.getStaNo() == 110 ||  staProtocol.getStaNo() == 111)){
                                short workNo = staProtocol.getWorkNo();
                                staProtocol.setWorkNo(workNo);
                                staProtocol.setStaNo((short) 112);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
                            }
                        }
                    }
                }
            }
        } catch (Exception e) {
            log.error("shiftTargetToCyclePoint error", e);
        }
    }

    /**
     * 获取站点并克隆
     */
    private StaProtocol getClonedStation(DevpThread devpThread, int staNo) {
        StaProtocol staProtocol = devpThread.getStation().get(staNo);
        return (staProtocol != null) ? staProtocol.clone() : null;
    }

    // 112循环站点至出库站
    public synchronized void shiftCyclePointToTarget() throws IOException, InterruptedException {
        try {
            for (DevpSlave devp : slaveProperties.getDevp()) {
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if (devpThread == null) {
                    continue;
                }

                StaProtocol staProtocol = devpThread.getStation().get(112);
                if (staProtocol.getStaNo() != 112 || staProtocol.getWorkNo() == 0 || !staProtocol.isLoading() || staProtocol.getWorkNo() > 9000 || staProtocol.getWorkNo() < 6000) {
                    continue;
                }
                // 查询任务信息
                TaskWrk taskWrk = taskWrkMapper.selectStaWorking(Integer.valueOf(staProtocol.getWorkNo()));
                if (taskWrk == null || taskWrk.getWrkNo() < 6001 || taskWrk.getWrkNo() > 9000) {
                    continue;
                }

                short workNo = staProtocol.getWorkNo();
                // 再写入目标站点
                staProtocol.setWorkNo(workNo);
                staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
                Thread.sleep(200);

                log.info("Shifted from cycle station 112 to target {}, workNo: {}", taskWrk.getTargetPoint(), workNo);
            }
        } catch (Exception e) {
            log.error("shiftCyclePointToTarget error", e);
        }
    }


    public void generateStoreWrkFile1() throws IOException, InterruptedException {



    public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -198,68 +313,84 @@
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                                Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class);
                                // 创新一个入库工作档
                                TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo());
                                if (Cools.isEmpty(taskWrk)) {
                                    taskWrk = createTask1(result, BoxNo);
                            if(back){
                                if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                    staProtocol.setStaNo((short)105);
                                } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                    staProtocol.setStaNo((short)107);
                                }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                    staProtocol.setStaNo((short)109);
                                }else if (staProtocol.getWorkNo()>=9876 && staProtocol.getWorkNo() <= 9900){
                                    staProtocol.setStaNo((short)110);
                                }
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            }else{
                                if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                                    Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class);
                                    // 创新一个入库工作档
                                    TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo());
                                    if (Cools.isEmpty(taskWrk)) {
                                        log.error("库位异常，库位号：={}", taskWrk.getOriginTargetPoint());
                                    } else {
                                        taskWrkService.insert(taskWrk);
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                        HashMap<String, Object> hashMap = new HashMap<>();
                                        hashMap.put("TaskNo",taskWrk.getTaskNo());
                                        try {
                                            //开始上报,任务开始时，WCS回调WMS
                                            response = new HttpHandler.Builder()
                                                    .setUri(wmsUrl)
                                                    .setPath(taskStatusFeedbackPath)
                                                    .setJson(JSON.toJSONString(hashMap))
                                                    .build()
                                                    .doPost();
                                            JSONObject jsonObject1 = JSON.parseObject(response);
                                            Boolean bool = false;
                                            if(jsonObject1.get("ReturnStatus").equals(0)){
                                                bool = true;
                                            }
                                            apiLogService.save("wcs开始入库任务上报wms"
                                                    , wmsUrl + TaskExecCallback
                                                    , null
                                                    , "127.0.0.1"
                                                    , JSON.toJSONString(hashMap)
                                                    , response
                                                    , bool
                                            );
                                        } catch (Exception e) {
                                        taskWrk = createTask1(result, BoxNo);
                                        if (Cools.isEmpty(taskWrk)) {
                                            log.error("库位异常，库位号：={}", taskWrk.getOriginTargetPoint());
                                        } else {
                                            taskWrkService.insert(taskWrk);
                                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                            HashMap<String, Object> hashMap = new HashMap<>();
                                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                                            try {
                                                //开始上报,任务开始时，WCS回调WMS
                                                response = new HttpHandler.Builder()
                                                        .setUri(wmsUrl)
                                                        .setPath(taskStatusFeedbackPath)
                                                        .setJson(JSON.toJSONString(hashMap))
                                                        .build()
                                                        .doPost();
                                                JSONObject jsonObject1 = JSON.parseObject(response);
                                                Boolean bool = false;
                                                if(jsonObject1.get("ReturnStatus").equals(0)){
                                                    taskWrk.setStatus(2);//派发任务
                                                    bool = true;
                                                    taskWrkService.updateById(taskWrk);
                                                }
                                                apiLogService.save("wcs开始入库任务上报wms"
                                                        , wmsUrl + TaskExecCallback
                                                        , null
                                                        , "127.0.0.1"
                                                        , JSON.toJSONString(hashMap)
                                                        , response
                                                        , bool
                                                );
                                            } catch (Exception e) {

                                            }
                                        }
                                    }
                                } else {
                                    } else {
//                                    staProtocol.setWorkNo((short) 9991);
                                    if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                        staProtocol.setStaNo((short)105);
                                    } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                        staProtocol.setStaNo((short)107);
                                    }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                        staProtocol.setStaNo((short)109);
                                    }else{
                                        staProtocol.setStaNo((short)110);
                                        if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                            staProtocol.setStaNo((short)105);
                                        } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                            staProtocol.setStaNo((short)107);
                                        }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                            staProtocol.setStaNo((short)109);
                                        }else{
                                            staProtocol.setStaNo((short)110);
                                        }
                                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }

                                } else {
//                                staProtocol.setWorkNo((short) 9991);
                                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                }

                            } else {
//                                staProtocol.setWorkNo((short) 9991);
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            }
                        } catch (Exception e) {
                            log.error("请求入库调用接口失败");
@@ -297,7 +428,7 @@
        }
    }

    public void generateStoreWrkFile() throws IOException, InterruptedException {
    public synchronized void generateStoreWrkFile() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -574,7 +705,7 @@
    /**
     * 堆垛机站出库到出库站
     */
    public void crnStnToOutStn() {
    public synchronized void crnStnToOutStn() {
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
@@ -679,7 +810,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo()));
            for (StaDesc staDesc : staDescs) {
@@ -706,6 +837,7 @@
                    continue;
                }


                // 获取工作状态为2（设备上走）的入库工作档
                TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString());
                if (null == taskWrk) {
@@ -724,7 +856,7 @@

//                int workNo = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号
//                taskWrk.setWrkNo(workNo);//工作号
                taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态
//                taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态
                taskWrk.setAssignTime(new Date());//派发时间
                taskWrk.setWrkSts(3);//工作状态 3.吊车入库
                taskWrk.setCrnNo(staDesc.getCrnNo());//堆垛机号
@@ -764,7 +896,7 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改，查询工作档LIST，遍历下发，防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void  locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
        List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null);
        if (taskWrksInitial.size() == 0) {
            return;
@@ -831,6 +963,12 @@
                        if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
                            break;
                        }
                        int storeCount = basDevpService.getStoreCount();
                        if(storeCount >= maxCount){
                            log.error("输送线暂存数达到上限{}",storeCount);
                            break;
                        }


                        // 已经存在吊车执行任务时，则过滤
                        if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) {
@@ -849,36 +987,6 @@
                        command.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                        command.setCommand((short) 1);

                        if(Cools.isEmpty(taskWrk.getMarkStart())||taskWrk.getMarkStart()==0){
                            HashMap<String, Object> hashMap = new HashMap<>();
                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                            String response = "";
                            try {
                                //开始上报,出库任务开始时，WCS回调WMS
                                response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath(taskStatusFeedbackPath)
                                        .setJson(JSON.toJSONString(hashMap))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                Boolean bool = false;
                                if(jsonObject.get("ReturnStatus").equals(0)){
                                    bool = true;
                                    taskWrk.setMarkStart(1);
                                }
                                apiLogService.save("wcs开始任务上报wms"
                                        , wmsUrl + TaskExecCallback
                                        , null
                                        , "127.0.0.1"
                                        , JSON.toJSONString(hashMap)
                                        , response
                                        , bool
                                );
                            } catch (Exception e) {
                            }
                        }

                        if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, command), false)) {
                            log.error("堆垛机命令生成失败，堆垛机号={}，任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(command));
                            throw new CoolException("堆垛机命令生成失败");
@@ -887,7 +995,6 @@
                                // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                                Date now = new Date();
                                taskWrk.setWrkSts(12);
                                taskWrk.setStatus(2);
                                taskWrk.setModiTime(now);
                                if (taskWrkMapper.updateById(taskWrk) == 0) {
                                    log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", taskWrk.getWrkNo());
@@ -933,7 +1040,7 @@
    /**
     * 库位移转
     */
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11（生成出库ID）的移库工作档
            List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>()
@@ -992,15 +1099,15 @@
                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                    Date now = new Date();
                    taskWrk.setWrkSts(12);
                    taskWrk.setStatus(2);
                    taskWrk.setModiTime(now);
                    if (taskWrkMapper.updateById(taskWrk) == 0) {
                        log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", taskWrk.getWrkNo());
                    }
                    String response = "";
                    Boolean bool=false;
                    HashMap<String, Object> headParam = new HashMap<>();
                    headParam.put("TaskNo", taskWrk.getTaskNo());
                    try {
                        HashMap<String, Object> headParam = new HashMap<>();
                        headParam.put("TaskNo", taskWrk.getTaskNo());
                        String response;
                        response = new HttpHandler.Builder()
                                // .setHeaders(headParam)
                                .setUri(wmsUrl)
@@ -1009,17 +1116,24 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if(jsonObject.get("ReturnStatus").equals(0)){
                            bool = true;
                            taskWrk.setStatus(2);
                            taskWrkMapper.updateById(taskWrk);
                        }

                    } catch (Exception e) {
                        log.error("wcs派发移库库任务上报wms失败", taskWrk);
//                        throw new CoolException("wcs派发移库库任务上报wms失败");
                    }finally {
                        apiLogService.save("wcs派发移库任务上报wms"
                                , wmsUrl + taskStatusFeedbackPath
                                , null
                                , "127.0.0.1"
                                , JSON.toJSONString(headParam)
                                , response
                                , true
                                , bool
                        );
                    } catch (Exception e) {
                        log.error("wcs派发移库库任务上报wms失败", taskWrk);
//                        throw new CoolException("wcs派发移库库任务上报wms失败");
                    }

                }
@@ -1080,7 +1194,7 @@
    /**
     * 执行对工作档的完成操作
     */
    public void storeFinished() throws InterruptedException {
    public synchronized void storeFinished() throws InterruptedException {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
@@ -1154,7 +1268,7 @@
    /**
     * 堆垛机异常信息记录
     */
    public void recCrnErr() {
    public synchronized void recCrnErr() {
        Date now = new Date();
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
@@ -1269,26 +1383,26 @@
        }
    }

    //自动派发任务
    public void autoDistribute() {
        Config config = configService.selectByCode("autoDistribute");
        if (config == null) {
            return;
        }

        if (config.getValue().equals("false")) {//判断是否开启自动派发任务
            return;
        }

        for (TaskWrk taskWrk : taskWrkService.selectReceive()) {

            try {
                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
            } catch (CoolException e) {
                log.info(e.getMessage());
            }
        }
    }
//    //自动派发任务
//    public synchronized void autoDistribute() {
//        Config config = configService.selectByCode("autoDistribute");
//        if (config == null) {
//            return;
//        }
//
//        if (config.getValue().equals("false")) {//判断是否开启自动派发任务
//            return;
//        }
//
//        for (TaskWrk taskWrk : taskWrkService.selectReceive()) {
//
//            try {
//                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
//            } catch (CoolException e) {
//                log.info(e.getMessage());
//            }
//        }
//    }

    //agv取放货任务完成
    public synchronized void autoCompleteAGV() {
@@ -1472,7 +1586,7 @@
        int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号
        taskWrk.setTaskNo(result.getTaskNo());//任务号
        taskWrk.setWrkNo(workNo1);
        taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//任务状态：派发
        taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态：接收
        taskWrk.setCreateTime(now);
        taskWrk.setIoType(1);//任务类型
        taskWrk.setIoPri(13);//优先级