#限制线体上托盘数量

lty

6 天以前 0b6c8b7687ff593d254cfcacacf72a75bfdf11ca

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -12,6 +12,7 @@
import com.zy.asrs.utils.RouteUtils;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.constant.GhjtApiConstant;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.MatDto;
import com.zy.common.model.SearchLocParam;
@@ -37,6 +38,8 @@
import com.zy.core.thread.LedThread;
import com.zy.core.thread.RgvThread;
import com.zy.core.thread.SiemensDevpThread;
import com.zy.system.entity.Config;
import com.zy.system.mapper.ConfigMapper;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
@@ -44,6 +47,7 @@
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;

import javax.annotation.Resource;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;
@@ -99,6 +103,9 @@
    private BasRgvMapMapper basRgvMapMapper;
    @Autowired
    private RgvOneSignMapper rgvOneSignMapper;

    @Resource
    private ConfigMapper configMapper;

    @Value("${wms.url}")
    private String wmsUrl;
@@ -892,7 +899,7 @@
                    continue;
                }
                // 判断工作档条件
                if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) {
                if ((wrkMast.getIoType() < 100 && wrkMast.getIoType() != 12) || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) {
                    continue;
                }
                // 判断吊车是否实际已完成，且电脑状态在move中，以备电脑进行更新工作档
@@ -1570,7 +1577,12 @@
     */
    public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol) {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId());
        Integer count = wrkMastMapper.countPakOut();

        for (WrkMast wrkMast : wrkMasts) {
            if(count > 30){ //设备上走托盘不超过30个
                continue;
            }
            // 判断堆垛机站点是否可用
            if (!crnEnabled(wrkMast)){
                continue;
@@ -1591,8 +1603,10 @@
                continue;
            }

            log.info("{}号堆垛机选定的出库口是{}",crnProtocol.getCrnNo(),crnStn.getPlatNo());

            // 工作档状态判断
            if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) {
            if ((wrkMast.getIoType() < 100 && wrkMast.getIoType()!=12) || wrkMast.getSourceStaNo() == null) {
                log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={}，源库位={}，入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType());
                continue;
            }
@@ -1672,7 +1686,7 @@
                            moveLocForDeepLoc(slave, shallowLoc);
                        }
                        log.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                        continue;
                        break;
                    } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) {
                        WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                        if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) {
@@ -1725,9 +1739,6 @@
     */
    private boolean crnEnabled(WrkMast wrkMast) {

        String url = "http://192.168.14.249:8008";
        String path = "/api/Task/DockStatus";

        // 获取请求头
        Map<String,Object> headers = new HashMap<>();
        headers.put("digi-type","sync ");
@@ -1744,8 +1755,8 @@
        String response;
        try {
            response = new HttpHandler.Builder()
                    .setUri(url)
                    .setPath(path)
                    .setUri(GhjtApiConstant.GWCS_IP_PORT)
                    .setPath(GhjtApiConstant.GWCS_CKMT_URL)
                    .setHeaders(headers)
                    .setJson(body)
                    .build()
@@ -1758,8 +1769,8 @@
                    success = false;
                }
            } else {
                log.error("请求接口失败！！！url：{}；request：{}；response：{}", url + path, body, response);
                throw new CoolException("下发出库任务给GWCS(从出库码头到出库口)失败");
                log.error("确认出库码头是否可用失败！！！url：{}；request：{}；response：{}", GhjtApiConstant.GWCS_IP_PORT + GhjtApiConstant.GWCS_CKMT_URL, body, response);
                throw new CoolException("确认出库码头是否可用失败");
            }
        } catch (Exception e) {
            success = false;
@@ -1960,6 +1971,49 @@
        // 堆垛机控制过滤
        if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
            return;
        }
        // 双深库位且浅库位有货，则需先对浅库位进行库位移转
        if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
            String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo());
            LocMast shallowLoc = locMastService.selectById(shallowLocNo);
            // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬！
            if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                if (null == waitWrkMast) {
                    log.error("{}库位异常，未检索到相应工作档！", shallowLocNo);
                } else {
                    if (waitWrkMast.getWrkSts() == 11) {
                        waitWrkMast.setIoPri(15D);
                        waitWrkMast.setModiTime(new Date());
                        if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                            log.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
                        }
                       return;
                    } else {

                    }
                }
            } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
//                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞)，查询工作档是否存在任务
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                // 此标记避免多次执行移库任务
//                            if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
//                                || Cools.isEmpty(waitWrkMast)) {
                if (Cools.isEmpty(waitWrkMast)) {
                    wrkMast.setUpdMk("Y");
                    wrkMastMapper.updateById(wrkMast);
                    // 生成工作档,将浅库位移转到新的库位中
                    moveLocForDeepLoc(slave, shallowLoc);
                }
                log.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                return;
            } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) {
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) {
                    return;
                }
            }
        }

        // 已经存在吊车执行任务时，则过滤
@@ -2714,9 +2768,18 @@
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;

            // 获取备货区配置
            Config config = configMapper.selectConfigByCode("auto_stock_up");
            if (config == null) {
                return;
            }
            // 备货取是前几列
            int bay1 = Integer.parseInt(config.getValue());

            for (Integer row : rows) {
                if (Utils.isDeepLoc(slaveProperties, row)) {
                    loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                    loc = locMastService.queryFreeLocMastNotBay(row, shallowLoc.getLocType1(),bay1);

                    if (loc != null) {
                        if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
@@ -2735,7 +2798,7 @@
            if (null == loc) {
                for (Integer row : rows) {
                    if (Utils.isShallowLoc(slaveProperties, row)) {
                        loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                        loc = locMastService.queryFreeLocMastNotBay(row, shallowLoc.getLocType1(),bay1);

                        if (null != loc) {//对应深库位非在库状态,不能移库
                            String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo());
@@ -2754,68 +2817,69 @@

            if (null == loc) {
                log.error("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            }
//                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            } else {

            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(11); // 入出库状态： 11.库格移载
            wrkMast.setIoPri(13D);
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
            wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
            wrkMast.setLinkMis("N");
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiTime(new Date());
            int res = wrkMastMapper.insert(wrkMast);
            if (res == 0) {
                throw new CoolException("保存工作档失败");
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                // 获取工作号
                int workNo = commonService.getWorkNo(0);
                // 保存工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(new Date());
                wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态： 11.库格移载
                wrkMast.setIoPri(13D);
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeTime(new Date());
                wrkMast.setModiTime(new Date());
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                if (shallowLoc.getLocSts().equals("F")) {
                    List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                    for (LocDetl locDetl : locDetls) {
                        WrkDetl wrkDetl = new WrkDetl();
                        wrkDetl.setWrkNo(workNo);
                        wrkDetl.setIoTime(new Date());
                        wrkDetl.setAnfme(locDetl.getAnfme());
                        VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                        wrkDetl.setAppeTime(new Date());
                        wrkDetl.setModiTime(new Date());
                        if (!wrkDetlService.insert(wrkDetl)) {
                            throw new CoolException("保存工作档明细失败");
                        }
                    }
                }
            }
            // 修改源库位状态
            if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    throw new CoolException("更新源库位状态失败");
                // 修改源库位状态
                if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                    shallowLoc.setLocSts("R"); // R.出库预约
                    shallowLoc.setModiTime(new Date());
                    if (!locMastService.updateById(shallowLoc)) {
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException("源库位出库失败");
                }
            } else {
                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
                loc.setLocSts("S"); // S.入库预约
                loc.setModiTime(new Date());
                if (!locMastService.updateById(loc)) {
                    throw new CoolException("更新目标库位状态失败");
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(new Date());
                    if (!locMastService.updateById(loc)) {
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    throw new CoolException("移转失败");
                }
            } else {
                throw new CoolException("移转失败");
            }
        } catch (Exception e) {
            log.error("双深库位阻塞，对浅库位进行移转失败", e);
@@ -4636,13 +4700,20 @@
                        && crnProtocol.getForkPos() == 0) {

                    CrnSlave.CrnStn crnStn = null;
                    for (CrnSlave.CrnStn crnStn1 : crn.getCrnInStn()){
                        if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){
                    CrnSlave.CrnStn crnStn2 = null;
                    for (CrnSlave.CrnStn crnStn1 : crn.getCrnOutStn()){
                        if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){
                            crnStn = crnStn1;
                            break;
                        }
                    }
                    if(Cools.isEmpty(crnStn)){
                    for (CrnSlave.CrnStn crnStn1 : crn.getCrnInStn()){
                        if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){
                            crnStn2 = crnStn1;
                            break;
                        }
                    }
                    if(Cools.isEmpty(crnStn) || Cools.isEmpty(crnStn2)){
                        continue;
                    }

@@ -4652,13 +4723,13 @@
                    crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                    //crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                    //crnCommand.setSourcePosY(crnStn.getBay().shortValue());     // 源库位列
                    //crnCommand.setSourcePosZ(crnStn.getLev().shortValue());     // 源库位层
                    crnCommand.setSourcePosX(crnStn2.getRow().shortValue());     // 源库位排
                    crnCommand.setSourcePosY(crnStn2.getBay().shortValue());     // 源库位列
                    crnCommand.setSourcePosZ(crnStn2.getLev().shortValue());     // 源库位层
                    crnCommand.setDestinationPosX(crnStn.getRow().shortValue());     // 目标库位排
                    crnCommand.setDestinationPosY(crnStn.getBay().shortValue());     // 目标库位列
                    crnCommand.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                    crnCommand.setSourceStaNo(crnStn.getPlatNo().shortValue());     // 源库位排
//                    crnCommand.setSourceStaNo(crnStn.getPlatNo().shortValue());     // 源库位排
                    if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                        log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
                    } else {
@@ -4677,4 +4748,11 @@
            }
        }
    }

    /**
     * 12.跨巷道移库
     */
    public synchronized void autoMoveLoc() {

    }
}