| | |
| | | package com.zy.core.thread; |
| | | |
| | | import HslCommunication.Core.Transfer.DataFormat; |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.ModBus.ModbusTcpNet; |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.RadixTools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.core.News; |
| | | |
| | | import com.zy.common.ExecuteSupport; |
| | | import com.zy.common.model.NavigateNode; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.ShuttleStatusType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.ShuttleSlave; |
| | | import com.zy.core.model.SteSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.enums.ShuttleProtocolStatusType; |
| | | import com.zy.core.enums.ShuttleTaskNoType; |
| | | import com.zy.core.model.CommandResponse; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.command.SteCommand; |
| | | import com.zy.core.model.param.ShuttleMoveLocParam; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | |
| | | /** |
| | | * 四向穿梭车线程 |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | | public class ShuttleThread implements Runnable, ThreadHandler { |
| | | public interface ShuttleThread extends ThreadHandler { |
| | | |
| | | private ModbusTcpNet modbusTcpNet; |
| | | private ShuttleSlave slave; |
| | | private ShuttleProtocol shuttleProtocol; |
| | | private SiemensS7Net siemensS7Net; |
| | | ShuttleProtocol getStatus(boolean clone);//获取四向穿梭车状态 |
| | | |
| | | public ShuttleThread(ShuttleSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | ShuttleProtocol getStatus();//获取四向穿梭车状态-默认clone |
| | | |
| | | @Override |
| | | public void run() { |
| | | this.connect(); |
| | | while (true) { |
| | | try { |
| | | int step = 1; |
| | | Task task = MessageQueue.poll(SlaveType.Shuttle, slave.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | } |
| | | switch (step) { |
| | | // 读数据 |
| | | case 1: |
| | | readStatus(); |
| | | break; |
| | | // 写入数据 |
| | | case 2: |
| | | write((ShuttleCommand) task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | CommandResponse movePath(List<NavigateNode> nodes, Integer taskNo);//路径下发 |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | //-------------------------四向穿梭车连接方法------------------------// |
| | | modbusTcpNet = new ModbusTcpNet(slave.getIp(), slave.getPort(), (byte) 0x01); |
| | | // 当你需要指定格式的数据解析时,就需要设置下面的这个信息 |
| | | modbusTcpNet.setDataFormat(DataFormat.ABCD); |
| | | OperateResult connect = modbusTcpNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】四向穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("四向穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】四向穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("四向穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | modbusTcpNet.ConnectClose(); |
| | | //-------------------------四向穿梭车连接方法------------------------// |
| | | return result; |
| | | } |
| | | CommandResponse move(ShuttleCommand command);//移动 |
| | | |
| | | @Override |
| | | public void close() { |
| | | CommandResponse lift(ShuttleCommand command);//顶升 |
| | | |
| | | } |
| | | CommandResponse charge(ShuttleCommand command);//充电开关 |
| | | |
| | | private void readStatus() { |
| | | try { |
| | | OperateResultExOne<byte[]> result = modbusTcpNet.Read("0", (short) 17); |
| | | if (result.IsSuccess) { |
| | | if (null == shuttleProtocol) { |
| | | shuttleProtocol = new ShuttleProtocol(); |
| | | shuttleProtocol.setShuttleNo(slave.getId().shortValue()); |
| | | } |
| | | CommandResponse reset(ShuttleCommand command);//复位开关 |
| | | |
| | | //----------设置四向穿梭车状态----------- |
| | | //获取数据 |
| | | byte[] content = result.Content; |
| | | CommandResponse updateLocation(ShuttleCommand command);//更新坐标 |
| | | |
| | | //--------控制字-------- |
| | | //控制指令字 |
| | | shuttleProtocol.setCommandWord(modbusTcpNet.getByteTransform().TransUInt16(content, 0)); |
| | | //启始二维编号 |
| | | shuttleProtocol.setStartCodeNum(modbusTcpNet.getByteTransform().TransUInt16(content, 2)); |
| | | //中间二维编号 |
| | | shuttleProtocol.setMiddleCodeNum(modbusTcpNet.getByteTransform().TransUInt16(content, 4)); |
| | | //目标二维编号 |
| | | shuttleProtocol.setDistCodeNum(modbusTcpNet.getByteTransform().TransUInt16(content, 6)); |
| | | //起点到目标点的距离长度 |
| | | shuttleProtocol.setStartToDistDistance(modbusTcpNet.getByteTransform().TransInt32(content, 8)); |
| | | //中间点到目标点的距离长度 |
| | | shuttleProtocol.setMiddleToDistDistance(modbusTcpNet.getByteTransform().TransInt32(content, 12)); |
| | | //小车运行方向 |
| | | shuttleProtocol.setRunDirection(modbusTcpNet.getByteTransform().TransUInt16(content, 16)); |
| | | //托盘顶升 |
| | | shuttleProtocol.setPalletLift(modbusTcpNet.getByteTransform().TransUInt16(content,18)); |
| | | //小车强制移动距离 |
| | | shuttleProtocol.setForceMoveDistance(modbusTcpNet.getByteTransform().TransInt32(content, 20)); |
| | | //充电开关 |
| | | shuttleProtocol.setChargeSwitch(modbusTcpNet.getByteTransform().TransUInt16(content,24)); |
| | | //小车IO控制 |
| | | shuttleProtocol.setIOControl(modbusTcpNet.getByteTransform().TransUInt16(content,26)); |
| | | //小车运行速度 |
| | | shuttleProtocol.setRunSpeed(modbusTcpNet.getByteTransform().TransUInt16(content,28)); |
| | | //小车雷达备用 |
| | | shuttleProtocol.setRadarTmp(modbusTcpNet.getByteTransform().TransUInt16(content,30)); |
| | | //指令结束位 |
| | | shuttleProtocol.setCommandEnd(modbusTcpNet.getByteTransform().TransUInt16(content,32)); |
| | | boolean isIdle(); |
| | | |
| | | boolean isIdle(ExecuteSupport support);//是否空闲 |
| | | |
| | | //---------状态字--------- |
| | | // shuttleProtocol.setBusyStatus(modbusTcpNet.getByteTransform().TransUInt16(content,32)); |
| | | boolean isDeviceIdle();//设备是否空闲 |
| | | |
| | | ///设置四向穿梭车状态-end |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | //读取四向穿梭车设备信息,提供查询 |
| | | //..... |
| | | boolean isDeviceIdle(ExecuteSupport support);//设备是否空闲 |
| | | |
| | | boolean isRequireCharge();//是否满足充电状态 |
| | | |
| | | // 根据实时信息更新数据库 |
| | | //..... |
| | | boolean isCharging();//是否充电中 |
| | | |
| | | boolean isChargingCompleted();//是否充电完成 |
| | | |
| | | }else { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】{1}四向穿梭车plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "四向穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | } |
| | | } catch (Exception e) { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】四向穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | initShuttle(); |
| | | } |
| | | } |
| | | boolean isFault();//是否故障 |
| | | |
| | | private boolean write(ShuttleCommand command){ |
| | | if (null == command) { |
| | | News.error("四向穿梭车写入命令为空"); |
| | | return false; |
| | | } |
| | | List<NavigateNode> getMoveAdvancePath();//获取穿梭车任务路径 |
| | | |
| | | //判断小车是否在充电 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread.charge1){ |
| | | int generateDeviceTaskNo(int taskNo, ShuttleTaskNoType type);//生成硬件设备工作号 |
| | | |
| | | } |
| | | boolean setProtocolStatus(ShuttleProtocolStatusType status);//设置工作状态 |
| | | |
| | | command.setShuttleNo(slave.getId()); |
| | | OperateResult result = null; |
| | | // 开始任务 |
| | | //... |
| | | boolean setTaskNo(Integer taskNo);//设置工作号 |
| | | |
| | | boolean setSyncTaskNo(Integer taskNo);//设置工作号 |
| | | |
| | | try { |
| | | // 日志记录 |
| | | if (!command.getComplete() && command.getTaskMode() != 0) { |
| | | //日志记录保存到数据库中 |
| | | //..... |
| | | } |
| | | } catch (Exception ignore) {} |
| | | boolean setPakMk(boolean pakMk);//设置标记 |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | // 维护数据库排列层 |
| | | // if (!steProtocol.getWaiting()) { |
| | | // if (!Cools.isEmpty(command.getRow(), command.getBay(), command.getLev())) { |
| | | // this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue()); |
| | | // } |
| | | // } |
| | | boolean enableMoveLoc(ShuttleMoveLocParam param, boolean enable); |
| | | |
| | | News.info("四向穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】写入四向穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("写入四向穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | boolean requestWaiting(); |
| | | |
| | | /** |
| | | * 初始化四向穿梭车 |
| | | */ |
| | | private void initShuttle() { |
| | | if (null == shuttleProtocol) { |
| | | shuttleProtocol = new ShuttleProtocol(); |
| | | } |
| | | shuttleProtocol.setShuttleNo(slave.getId().shortValue()); |
| | | shuttleProtocol.setBusyStatus(ShuttleStatusType.BUSY); |
| | | shuttleProtocol.setCurrentCode("0"); |
| | | } |
| | | boolean enableDemo(boolean enable);//演示模式 |
| | | |
| | | /******************************************************************************************/ |
| | | /**************************************** 测试专用 *****************************************/ |
| | | /*****************************************************************************************/ |
| | | public static void main(String[] args) throws InterruptedException { |
| | | ShuttleSlave slave = new ShuttleSlave(); |
| | | slave.setId(1); |
| | | slave.setIp("192.168.4.24"); |
| | | slave.setPort(502); |
| | | ShuttleThread thread = new ShuttleThread(slave); |
| | | thread.connect(); |
| | | thread.readStatus(); |
| | | System.out.println(JSON.toJSONString(thread.shuttleProtocol)); |
| | | boolean offerSystemMsg(String format, Object... arguments); |
| | | |
| | | // 任务作业 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setSteNo(1); // 堆垛机编号 |
| | | // Random random = new Random(); |
| | | // int taskNo = random.nextInt(9090); |
| | | // command.setTaskNo(taskNo); // 工作号 |
| | | // command.setTaskMode(SteTaskModeType.MOVE_LEFT); // 任务模式 |
| | | // thread.write(command); |
| | | //***************获取命令***************** |
| | | |
| | | // 任务完成 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setSteNo(1); // 堆垛机编号 |
| | | // command.setComplete(Boolean.TRUE); // 任务模式 |
| | | // thread.write(command); |
| | | ShuttleCommand getMoveCommand(Integer taskNo, String startCodeNum, String distCodeNum, Integer allDistance, Integer runDirection, Integer runSpeed, List<NavigateNode> nodes);//获取移动命令 |
| | | |
| | | // 控制模式 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setControlMode((short) 1); |
| | | // thread.write(command); |
| | | ShuttleCommand getLiftCommand(Integer taskNo, Boolean lift);//顶升命令 true=>顶升 false=>下降 |
| | | |
| | | // 复位信号 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setReset(Boolean.TRUE); |
| | | // thread.write(command); |
| | | ShuttleCommand getChargeCommand(Integer taskNo, Boolean charge);//充电开关命令 true=>开 false=>关 |
| | | |
| | | // 删除指令 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setDelete(Boolean.TRUE); |
| | | // thread.write(command); |
| | | ShuttleCommand getUpdateLocationCommand(Integer taskNo, String locNo);//获取更新坐标命令 |
| | | |
| | | // 穿梭车运行禁止 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setRun((short)0); |
| | | // thread.write(command); |
| | | |
| | | } |
| | | } |