| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.MapNode; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.News; |
| | | import com.zy.core.action.ForkLiftAction; |
| | | import com.zy.core.action.LiftAction; |
| | | import com.zy.core.action.ShuttleAction; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatcher.ShuttleDispatchUtils; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LiftSlave; |
| | | import com.zy.core.model.ShuttleSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.LiftAssignCommand; |
| | | import com.zy.core.model.command.LiftCommand; |
| | | import com.zy.core.model.command.ShuttleAssignCommand; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.*; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.ForkLiftThread; |
| | | import com.zy.core.thread.LiftThread; |
| | | import com.zy.core.thread.ShuttleThread; |
| | | import com.zy.core.thread.impl.FyDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | |
| | | import java.util.*; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | @Service("mainService") |
| | | public class MainServiceImpl { |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkMastLogMapper wrkMastLogMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private BasLiftService basLiftService; |
| | | @Autowired |
| | | private ShuttleDispatchUtils shuttleDispatchUtils; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private BasLiftOptService basLiftOptService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private NavigateMapUtils navigateMapUtils; |
| | | @Autowired |
| | | private NavigateMapData navigateMapData; |
| | | @Autowired |
| | | private NavigateUtils navigateUtils; |
| | | @Autowired |
| | | private ShuttleOperaUtils shuttleOperaUtils; |
| | | @Autowired |
| | | private ShuttleAction shuttleAction; |
| | | @Autowired |
| | | private ForkLiftAction forkLiftAction; |
| | | @Autowired |
| | | private NotifyUtils notifyUtils; |
| | | @Autowired |
| | | private BasShuttleChargeService basShuttleChargeService; |
| | | @Autowired |
| | | private TransportLiftInServiceImpl transportLiftInService; |
| | | @Autowired |
| | | private TransportLiftOutServiceImpl transportLiftOutService; |
| | | @Autowired |
| | | private ShuttleMoveServiceImpl shuttleMoveService; |
| | | @Autowired |
| | | private NoLiftInServiceImpl noLiftInService; |
| | | @Autowired |
| | | private NoLiftOutServiceImpl noLiftOutService; |
| | | @Autowired |
| | | private LiftAction liftAction; |
| | | @Autowired |
| | | private BasWrkStatusService wrkStatusService; |
| | | |
| | | |
| | | // /** |
| | | // * 组托 |
| | | // * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | // */ |
| | | // public void generateStoreWrkFile() { |
| | | // try { |
| | | // // 根据输送线plc遍历 |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历入库口 |
| | | // for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // // 获取入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // Short workNo = staProtocol.getWorkNo(); |
| | | // // 尺寸检测异常 |
| | | // boolean back = false; |
| | | // String errMsg = "异常:"; |
| | | // if (staProtocol.isFrontErr()) { |
| | | // errMsg = errMsg + "前超限;"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isBackErr()) { |
| | | // errMsg = errMsg + "后超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isHighErr()) { |
| | | // errMsg = errMsg + "高超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isLeftErr()) { |
| | | // errMsg = errMsg + "左超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isRightErr()) { |
| | | // errMsg = errMsg + "右超限"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isWeightErr()) { |
| | | // errMsg = errMsg + "超重"; |
| | | // back = true; |
| | | // } |
| | | // if (staProtocol.isBarcodeErr()) { |
| | | // errMsg = errMsg + "扫码失败"; |
| | | // back = true; |
| | | // } |
| | | // // 退回 |
| | | // if (back) { |
| | | public static List<Integer> staNosIn = new ArrayList<Integer>() {{ |
| | | add(1015); |
| | | add(1026); |
| | | }}; |
| | | |
| | | private boolean isInEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | | // 获取入库站信息 |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | return devpThread.getStation().get(1012).isInEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | return devpThread.getStation().get(1022).isInEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | return devpThread.getStation().get(1032).isInEnable(); |
| | | case 1025: |
| | | case 1026: |
| | | return devpThread.getStation().get(1025).isInEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | return devpThread.getStation().get(1014).isInEnable(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | private boolean isOutEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | | // 获取入库站信息 |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | return devpThread.getStation().get(1012).isOutEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | return devpThread.getStation().get(1022).isOutEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | return devpThread.getStation().get(1032).isOutEnable(); |
| | | case 1025: |
| | | case 1026: |
| | | return devpThread.getStation().get(1025).isOutEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | return devpThread.getStation().get(1014).isOutEnable(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public synchronized void generateInboundWrk() { |
| | | try { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : slaveProperties.getDevp().get(0).getInSta()) { |
| | | if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | // ledThread.error(errMsg); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 判断是否满足入库条件 |
| | | // if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | // && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | // ) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | //// News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode) || "00000000".equals(barcode)) { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | //// // led 异常显示 |
| | | //// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = "扫码失败,请重试"; |
| | | //// MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 过滤盘点/拣料/并板任务 |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (null != wrkMast1) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 判断重复工作档 |
| | | // WrkMast wrkMast2 = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast2 != null) { |
| | | // News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast2.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // try { |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setBarcode(barcode); |
| | | // param.setIoType(1); |
| | | // param.setSourceStaNo(inSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // // plc 处理 |
| | | // barcodeThread.setBarcode(""); |
| | | //// staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | //// staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// |
| | | //// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// if (!result) { |
| | | //// throw new CoolException("更新plc站点信息失败"); |
| | | //// } |
| | | // |
| | | // // 判断重复工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新工作主档 |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | // } |
| | | // |
| | | // } else if (code == 500) { |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } else if (code == 700) { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setRollback102(1);//102站回退信号 |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // if (ledThread != null) { |
| | | // String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("wrk_sts", WrkStsType.NEW_INBOUND.sts).eq("barcode", barcode)); |
| | | if (wrkMast != null) { |
| | | News.error("工作档已存在,工作号={}", wrkMast.getWrkNo()); |
| | | //判断时提升机侧,还是无提升机测 |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(inSta.getStaNo() + 1))); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | try { |
| | | /*String wmsUrl = "127.0.0.1:8080/fyxcwms"; |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(staProtocol.getLocType1().shortValue()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // /** |
| | | // * 拣料、并板再入库 |
| | | // */ |
| | | // @Transactional |
| | | // public synchronized void stnToCrnStnPick(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历拣料入库口 |
| | | // for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // // 获取拣料入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | //// && (staProtocol.getWorkNo() > 0) |
| | | // && staProtocol.isPakMk()) { |
| | | // String wmsLocNo = dto.getLocNo(); |
| | | // int row = Integer.parseInt(wmsLocNo.substring(0, 2)); |
| | | // int bay = Integer.parseInt(wmsLocNo.substring(2, 5)); |
| | | // int lev = Integer.parseInt(wmsLocNo.substring(5, 7)); |
| | | // String wcsLocNo = Utils.getLocNo(row, bay, lev); |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (Cools.isEmpty(barcode)) { |
| | | // continue; |
| | | // } |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // CreateInTaskParam createInTaskParam = new CreateInTaskParam(); |
| | | // createInTaskParam.setTaskNo(String.valueOf(dto.getWorkNo())); |
| | | // createInTaskParam.setDestLoc(wcsLocNo); |
| | | // createInTaskParam.setOriginSite(dto.getSourceStaNo().toString()); |
| | | // createInTaskParam.setDestSite(dto.getStaNo().toString()); |
| | | // createInTaskParam.setPriority(11); |
| | | // createInTaskParam.setBarcode(barcode); |
| | | // |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (wrkMast == null) {//找不到工作档 |
| | | // continue; |
| | | // } |
| | | // R result = openUtils.createInTask(createInTaskParam); |
| | | // News.info("创建入库任务,任务数据={},WMS响应={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject), JSON.toJSON(result)); |
| | | // try{ |
| | | // String msg = ""; |
| | | // HashMap<String, String> hashMap = new HashMap<>(); |
| | | // hashMap.put("msg", msg); |
| | | // hashMap.put("sta", inSta.getStaNo().toString()); |
| | | // new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/led/getError") |
| | | // .setJson(JSON.toJSONString(hashMap)) |
| | | // .build() |
| | | // .doPost(); |
| | | // }catch (Exception e){ |
| | | // |
| | | // if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104) |
| | | // || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | // continue; |
| | | // } |
| | | // |
| | | //// //*********************同库位组校验********************* |
| | | //// boolean flag = false; |
| | | //// String th = ""; |
| | | //// List<String> innerLoc = Utils.getGroupInnerLoc(wrkMast.getSourceLocNo()); |
| | | //// for (String loc : innerLoc) { |
| | | //// LocMast locMast = locMastService.selectById(loc); |
| | | //// if (locMast == null) { |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// if (!locMast.getLocSts().equals("F")) { |
| | | //// flag = true; |
| | | //// th = loc + "库位存在未回库任务"; |
| | | //// break; |
| | | //// } |
| | | //// } |
| | | //// if (flag) { |
| | | //// News.info(th); |
| | | //// continue; |
| | | //// } |
| | | //// //*********************同库位组校验********************* |
| | | // |
| | | //// // 保存工作主档历史档 |
| | | //// if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | // try { |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setWrkNo(wrkMast.getWrkNo()); |
| | | // param.setBarcode(wrkMast.getBarcode()); |
| | | // param.setIoType(wrkMast.getIoType()); |
| | | // param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLiftNo(pickSta.getLiftNo()); |
| | | // param.setLocType1(locMast.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // |
| | | //// //获取回库提升机目标站 |
| | | //// LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | //// if (liftStaProtocol == null) { |
| | | //// News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// // 更新工作档数据状态 |
| | | //// wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54 |
| | | //// wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | //// wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | //// wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | //// wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | //// wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | //// wrkMast.setLiftNo(null);// 提升机清空 |
| | | //// wrkMast.setModiTime(new Date()); |
| | | //// if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// continue; |
| | | //// } |
| | | // } else if (code == 500) { |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | // /** |
| | | // * 盘点再入库 |
| | | // */ |
| | | // @Transactional |
| | | // public synchronized void stnToCrnStnPlate(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历拣料入库口 |
| | | // for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // // 获取拣料入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | //// && (staProtocol.getWorkNo() > 0) |
| | | // && staProtocol.isPakMk()) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if (Cools.isEmpty(barcode)) { |
| | | // continue; |
| | | // } |
| | | // if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode); |
| | | // if (wrkMast == null) {//找不到工作档 |
| | | // continue; |
| | | // } |
| | | // |
| | | // if ((wrkMast.getIoType() != 107) |
| | | // || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | // continue; |
| | | // } |
| | | // |
| | | //// // 保存工作主档历史档 |
| | | //// if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | // //盘点找新库位 |
| | | // try { |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setWrkNo(wrkMast.getWrkNo()); |
| | | // param.setBarcode(wrkMast.getBarcode()); |
| | | // param.setIoType(107);//盘点 |
| | | // param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLiftNo(pickSta.getLiftNo()); |
| | | // param.setLocType1(locMast.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // |
| | | //// //获取回库提升机目标站 |
| | | //// LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | //// if (liftStaProtocol == null) { |
| | | //// News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// // 更新工作档数据状态 |
| | | //// wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 107->57 |
| | | //// wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | //// wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | //// wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | //// wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | //// wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | //// wrkMast.setLiftNo(null);// 提升机清空 |
| | | //// wrkMast.setModiTime(new Date()); |
| | | //// if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | //// News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// continue; |
| | | //// } |
| | | // |
| | | //// staProtocol.setStaNo(dto.getSourceStaNo().shortValue());//写入目标站 |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // } else if (code == 500) { |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | try { |
| | | for (int i = 1; i <= 4; i++) {//总共四层楼 |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + i); |
| | | if (data == null) {//redis地图数据为空,从数据库中获取 |
| | | BasMap basMap = basMapService.selectLatestMap(i); |
| | | if (basMap == null) { |
| | | //数据库中也不存在地图数据,从地图文件中获取 |
| | | //载入地图 |
| | | List<List<MapNode>> lists = navigateMapData.getJsonData(i, -1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap = new BasMap(); |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | basMap.setLev(i); |
| | | |
| | | if (!basMapService.insert(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | // } |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | }*/ |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set(RedisKeyType.MAP.key + i, JSON.toJSONString(basMap)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 入库 ===>> 四向穿梭车入库作业下发 |
| | | // */ |
| | | // public synchronized void shuttleInExecute() { |
| | | // try { |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectInStep4(); |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // //获取源站 |
| | | // BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | // if (sourceBasDevp == null) { |
| | | // continue;//站点不存在 |
| | | // } |
| | | // |
| | | // //获取目标站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(sourceBasDevp.getLiftNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // continue;//站点不存在 |
| | | // } |
| | | // |
| | | // // 判断是否满足入库条件,自动、空闲、有物 |
| | | // if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && liftStaProtocol.getHasTray())) { |
| | | // News.info("{}任务,输送站点状态不满足入库。输送站点:{}", wrkMast.getWrkNo(), JSON.toJSONString(liftStaProtocol)); |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean step1 = this.shuttleInExecuteStep1(wrkMast, liftStaProtocol);//小车搬入库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | public synchronized void noLiftIn() { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.INBOUND_DEVICE_RUN.sts).in("source_sta_no", 1014, 1025)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getSourceStaNo() + 1); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if ((Utils.getLev(wrkMast.getLocNo()) != 1 && wrkMast.getSourceStaNo() == 1014) || (Utils.getLev(wrkMast.getLocNo()) != 5 && wrkMast.getSourceStaNo() == 1025)) { |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | return; |
| | | } |
| | | } |
| | | wrkMast.setLiftNo(1); |
| | | } |
| | | Short finishWorkNo = staProtocol.getFinishWorkNo(); |
| | | if (finishWorkNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | // /** |
| | | // * 入库-小车搬入库中 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // public boolean shuttleInExecuteStep1(WrkMast wrkMast, LiftStaProtocol liftStaProtocol) { |
| | | // if (wrkMast.getWrkSts() == 4) { |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo());//调度小车到货物所在输送站点进行取货 |
| | | // News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleThread.isIdle()) { |
| | | // News.info("{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | //// //判断小车令牌是否未被占领 |
| | | //// if (shuttleProtocol.getToken() != 0) { |
| | | //// News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | //// return false;//小车已被独占,禁止再派发任务 |
| | | //// } |
| | | // |
| | | // //判断小车是否存在移动任务 |
| | | // WrkMast hasMoveWorking = wrkMastMapper.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | // if (hasMoveWorking != null) { |
| | | // News.info("{}任务,{}小车,存在移动任务,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false;//存在移动任务,禁止执行入库任务 |
| | | // } |
| | | // |
| | | // //判断小车是否到达输送站点库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | // News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //小车已抵达输送站点位置,进行搬运货物 |
| | | // ShuttleOperaResult result = ShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo()); |
| | | // if (result == null) {//路径计算失败 |
| | | // News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //创建分配命令 |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id);//入库模式 |
| | | // assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | // assignCommand.setCommands(result.getCommands());//运行命令 |
| | | // assignCommand.setNodes(result.getNodes());//路径节点 |
| | | // |
| | | // wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | // wrkMast.setModiTime(new Date()); |
| | | //// shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | |
| | | // /** |
| | | // * 出库 ===>> 四向穿梭车出库作业下发 |
| | | // */ |
| | | // public synchronized void shuttleOutExecute() { |
| | | // try { |
| | | // for (WrkMast wrkMast : wrkMastMapper.selectBy2125()) { |
| | | // boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1025) { |
| | | locNo = "1200305"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return; |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | public void outFirst() { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | Date now = new Date(); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts).in("sta_no", 1013, 1024)); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | if (devpThread == null) { |
| | | return; |
| | | } |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return; |
| | | } |
| | | if (!staProtocol.isOutEnable()) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return; |
| | | } |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1024) { |
| | | locNo = "1200305"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库到出库口 |
| | | */ |
| | | public synchronized void stnToOutStn() { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | for (DevpSlave.Sta outSta : devpSlave.getOutSta()) { |
| | | if (outSta.getStaNo() == 1013 || outSta.getStaNo() == 1024) { |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).eq("sta_no", outSta.getStaNo())); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo() + 2); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading()) { |
| | | // 查询工作档 |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // boolean dispatchShuttle = shuttleDispatchUtils.shuttleMoveGenerate(wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo(), null, true); |
| | | // if (!dispatchShuttle) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,调度至取货点失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // continue; |
| | | // } |
| | | |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); |
| | | MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | //初始化配置 |
| | | // WrkStsType[] values = WrkStsType.values(); |
| | | // for (int i = 0; i < values.length; i++) { |
| | | // BasWrkStatus basWrkStatus = wrkStatusService.selectById(values[i].sts); |
| | | // if (basWrkStatus == null) { |
| | | // basWrkStatus = new BasWrkStatus(); |
| | | // basWrkStatus.setWrkDesc(values[i].sts+"."+values[i].desc); |
| | | // basWrkStatus.setWrkSts(values[i].sts); |
| | | // basWrkStatus.setModiTime(new Date()); |
| | | // basWrkStatus.setAppeTime(new Date()); |
| | | // basWrkStatus.setAppeUser(9527L); |
| | | // basWrkStatus.setModiUser(9527L); |
| | | // wrkStatusService.insert(basWrkStatus); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | // |
| | | // /** |
| | | // * 出库-小车搬出库中 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | // //21.生成出库任务 => 22.小车搬运中 |
| | | // if (wrkMast.getWrkSts() == 21) { |
| | | // EntityWrapper<StaDesc> wrapper = new EntityWrapper<>(); |
| | | // wrapper.eq("type_no", wrkMast.getIoType());//路径类型 |
| | | // wrapper.eq("stn_no", wrkMast.getStaNo());//出库站点编号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (staDesc == null) { |
| | | // News.info("{}任务,出库路径不存在", wrkMast.getWrkNo()); |
| | | // return false;//出库路径不存在 |
| | | // } |
| | | // |
| | | // //获取出库站点 |
| | | // BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (basDevp == null) { |
| | | // return false;//出库站点不存在 |
| | | // } |
| | | // |
| | | //// if (!basDevp.getAutoing().equals("Y")) { |
| | | //// News.info("{}任务,{}站点,不是自动状态",wrkMast.getWrkNo(),basDevp.getDevNo()); |
| | | //// return false;//不是自动状态 |
| | | //// } |
| | | //// |
| | | //// if (!basDevp.getOutEnable().equals("Y")) { |
| | | //// News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | //// return false;//出库站点不可出 |
| | | //// } |
| | | // |
| | | // Integer liftNo = basDevp.getLiftNo();//搜索出库提升机是否存在入库任务,如存在禁止出库 |
| | | // List<WrkMast> liftWrkMasts = wrkMastMapper.selectInWrkMastByLiftNo(liftNo); |
| | | // if (!liftWrkMasts.isEmpty()) { |
| | | // News.info("{}任务,{}号提升机,存在入库任务,系统禁止出库", wrkMast.getWrkNo(), liftNo); |
| | | // return false;//存在入库任务,禁止出库 |
| | | // } |
| | | // |
| | | // //同库位组校验 |
| | | // List<String> outerLoc = Utils.getGroupOuterLoc(wrkMast.getSourceLocNo()); |
| | | // List<LocMast> outerLocMasts = locMastService.selectNotEmptyLocNos(outerLoc); |
| | | // if (!outerLocMasts.isEmpty()) { |
| | | // News.info("{}任务,浅库位存在货物,系统等待中", wrkMast.getWrkNo()); |
| | | // return false;//浅库位存在未执行任务 |
| | | // } |
| | | // |
| | | // //获取源站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && !liftStaProtocol.getHasTray())) { |
| | | // News.info("{}任务,{}内部输送站,不满足自动、空闲、无托盘状态", wrkMast.getWrkNo(), liftStaProtocol.getStaNo()); |
| | | // return false;//站点必须自动、空闲、没有托盘 |
| | | // } |
| | | // |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // //强制预留一台小车给入库任务 |
| | | // int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | // //获取当前楼层有几台可用小车 |
| | | // int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | // if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | // int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | // Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | // if (config != null) { |
| | | // shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | // } |
| | | // //可用出库小车数量(给入库任务预留一台车) |
| | | // int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | // //查询楼层已分配车辆的出库任务数量 |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | // if (wrkMasts.size() >= useShuttleCount) { |
| | | // News.info("{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物所在库位进行取货 |
| | | // News.info("{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleProtocol.isIdle()) { |
| | | // News.info("{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // //判断小车令牌是否未被占领 |
| | | // if (shuttleProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false;//小车已被独占,禁止再派发任务 |
| | | // } |
| | | // |
| | | // //判断小车是否到达货物库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | // News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //小车已抵达货物位置,进行搬运货物 |
| | | // ShuttleOperaResult result = ShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), liftStaProtocol.getLocNo());//将货物搬运至提升机输送站点 |
| | | // if (result == null) {//出库路径计算失败 |
| | | // News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //创建分配命令 |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue());//出库模式 |
| | | // assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | // assignCommand.setCommands(result.getCommands());//运行命令 |
| | | // assignCommand.setNodes(result.getNodes());//路径节点 |
| | | // |
| | | // wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | try { |
| | | List<BasMap> basMaps = basMapService.selectList(new EntityWrapper<BasMap>().orderBy("lev", true)); |
| | | for (BasMap basMap : basMaps) { |
| | | Integer lev = basMap.getLev(); |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + lev); |
| | | if (data == null) {//redis地图数据为空 |
| | | //载入地图 |
| | | List<List<MapNode>> lists = navigateMapData.getJsonData(lev, -1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | if (!basMapService.updateById(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set(RedisKeyType.MAP.key + lev, JSON.toJSONString(basMap)); |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 四向穿梭车入库作业下发 |
| | | */ |
| | | public synchronized void shuttleInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleInExecuteStep1(wrkMast);//小车搬入库中 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库-小车搬入库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleInExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, liftSta.getLocNo(), null);//调度小车到货物所在输送站点进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否存在移动任务 |
| | | WrkMast hasMoveWorking = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if (hasMoveWorking != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}号小车,存在移动任务,禁止派发任务", wrkMast.getShuttleNo()); |
| | | return false;//存在移动任务,禁止执行入库任务 |
| | | } |
| | | |
| | | //判断小车是否到达输送站点库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(liftSta.getLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(liftSta.getLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts);//小车搬运中 4.提升机搬运完成 ==> 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 四向穿梭车出库作业下发 |
| | | */ |
| | | public synchronized void shuttleOutExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库-小车搬出库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | //101.生成出库任务 => 102.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | Integer liftNo = wrkMast.getLiftNo(); |
| | | if (liftNo == null) { |
| | | //通过输送线站号获取提升机号 |
| | | liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); |
| | | if (liftNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftNo); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | wrkMast.setLiftNo(liftNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否处于出库模式 |
| | | if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取源站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (liftSta.getHasCar()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点有托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | //强制预留一台小车给入库任务 |
| | | int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | //获取当前楼层有几台可用小车 |
| | | int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | if (config != null) { |
| | | shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | } |
| | | //可用出库小车数量(给入库任务预留一台车) |
| | | int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | //查询楼层已分配车辆的出库任务数量 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | if (wrkMasts.size() >= useShuttleCount) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | return false; |
| | | } |
| | | } |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物所在库位进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达货物库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 |
| | | wrkMast.setSourceStaNo(liftSta.getStaNo()); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | public synchronized void liftInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_INBOUND.sts, WrkStsType.INBOUND_DEVICE_RUN.sts, WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts).in("source_sta_no", 1012, 1022)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step0 = this.liftInExecuteStep0(wrkMast);//设备上走 |
| | | if (!step0) { |
| | | return; |
| | | } |
| | | |
| | | boolean step1 = this.liftInExecuteStep1(wrkMast);//提升机搬运 |
| | | if (!step1) { |
| | | return; |
| | | } |
| | | |
| | | boolean step2 = this.liftInExecuteStep2(wrkMast);//触发搬运任务 |
| | | if (!step2) { |
| | | return; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | private boolean liftInExecuteStep0(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getSourceStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | short staNo = 1012; |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | staNo = 1023; |
| | | } |
| | | |
| | | staProtocol = staProtocol.clone(); |
| | | staProtocol.setStaNo(staNo); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setLiftNo(1); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftInExecuteStep1(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo(); |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | sourceStaNo = 1023; |
| | | } |
| | | |
| | | StaProtocol staProtocol = station.get(sourceStaNo); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocol.getWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletInCommand(wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), 101); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(LiftCommandModeType.PALLET_IN.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN.sts); |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftInExecuteStep2(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (!liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getStaNo() == 1011) { |
| | | locNo = "0200301"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | public synchronized void liftOutExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts, WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).in("sta_no", 1011, 1021)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.liftOutExecuteStep1(wrkMast);//触发搬运任务 |
| | | if (!step1) { |
| | | return; |
| | | } |
| | | |
| | | boolean step2 = this.liftOutExecuteStep2(wrkMast);//提升机搬运 |
| | | if (!step2) { |
| | | return; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | private boolean liftOutExecuteStep1(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isOutEnable()) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getStaNo() == 1011) { |
| | | locNo = "0200301"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftOutExecuteStep2(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (!liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | Integer sourceLev = liftThread.getLevToStaNo(Utils.getLev(wrkMast.getSourceLocNo())); |
| | | |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletOutCommand(wrkMast.getWrkNo(), sourceLev, wrkMast.getStaNo()); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(LiftCommandModeType.PALLET_OUT.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_LIFT_RUN.sts); |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车任务完成 |
| | |
| | | |
| | | //四向穿梭车状态为等待确认、小车处于空闲状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | ) { |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_SHUTTLE_RUN.sts) { |
| | | //5.小车搬运中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_INBOUND.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN.sts) { |
| | | //102.小车搬运中 ==> 103.小车搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | //302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT.sts) { |
| | | //304.小车迁入提升机中 ==> 305.小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { |
| | | //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 |
| | | if (Utils.getLev(shuttleProtocol.getCurrentLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | continue;//小车未到达目标层 |
| | | } |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { |
| | | //310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT.sts) { |
| | | //小车移动至站点 ==> 小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT.sts) { |
| | | //小车迁入提升机中 ==> 小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT.sts) { |
| | | //小车迁出提升机中 ==> 小车迁出提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE_TRANSPORT_LIFT.sts) { |
| | | //小车放货中 ==> 小车放货完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车移动至站点 ==> 小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车迁入提升机中 ==> 小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车迁出提升机中 ==> 小车放货完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | //204.小车充电中 ==> 205.小车充电完成 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | }else { |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } |
| | | // else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_1.sts) { |
| | | // wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_2.sts); |
| | | // shuttleThread.setSyncTaskNo(0); |
| | | // notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | // } |
| | | else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_3.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_4.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_7.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_8.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_11.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_12.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_13.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_14.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_12.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_13.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_10.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_11.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_6.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_7.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_2.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_3.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else { |
| | | continue; |
| | | } |
| | | // switch (wrkMast.getWrkSts().intValue()) { |
| | | //// case 5://5.小车搬运中 ==> 9.入库完成 |
| | | //// wrkMast.setWrkSts(9L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | //// case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | //// wrkMast.setWrkSts(23L); |
| | | //// shuttleProtocol.setTaskNo(0); |
| | | //// if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //// //释放小车令牌 |
| | | //// shuttleProtocol.setToken(0); |
| | | //// } |
| | | //// break; |
| | | // case 302: |
| | | // wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | // break; |
| | | // case WrkStsType.MOVE_SHUTTLE.sts: |
| | | // wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | // shuttleThread.setSyncTaskNo(0); |
| | | // break; |
| | | // default: |
| | | // } |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //设置四向穿梭车为空闲状态 |
| | |
| | | } |
| | | } else { |
| | | Object object = redisUtil.get(RedisKeyType.SHUTTLE_WORK_FLAG.key + shuttleProtocol.getTaskNo()); |
| | | if(object != null){ |
| | | if (object != null) { |
| | | ShuttleAssignCommand assignCommand = JSON.parseObject(object.toString(), ShuttleAssignCommand.class); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 提升机任务 |
| | | // */ |
| | | // public synchronized void liftIoExecute() { |
| | | // try { |
| | | // for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | // if (liftThread == null) { |
| | | // continue; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}号提升机,忙碌中", liftSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //判断提升机令牌是否被占用 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}号提升机,令牌已被独占", liftSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //搜索是否有待处理的任务 |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectLiftStep223103(); |
| | | // if (wrkMasts.isEmpty()) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | // if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | // News.info("{}号提升机,被其他任务{}占用且和当前任务{}不相同,禁止派发", liftSlave.getId(), wrkMast1.getWrkNo(), wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean stepIn = this.liftIoExecuteStepIn(wrkMast);//提升机入库 |
| | | // if (!stepIn) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean stepOut = this.liftIoExecuteStepOut(wrkMast);//提升机出库 |
| | | // if (!stepOut) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | // |
| | | // /** |
| | | // * 提升机入库 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // private boolean liftIoExecuteStepIn(WrkMast wrkMast) { |
| | | // //--------------------------------------提升机入库-----------------------------------------// |
| | | // Date now = new Date(); |
| | | // |
| | | // //2.设备上走 ==> 3.提升机搬运中 |
| | | // if (wrkMast.getWrkSts() == 2) { |
| | | // //获取源站 |
| | | // BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | // if (sourceBasDevp == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // if (!sourceBasDevp.getInEnable().equals("Y")) { |
| | | // News.info("{}任务,{}源站,没有可入信号", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // |
| | | // Integer barcodeId = Utils.getBarcodeIdByStaNo(wrkMast.getSourceStaNo()); |
| | | // if (barcodeId == null) { |
| | | // News.info("{}任务,{}源站,找不到可用条码器ID", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); |
| | | // if (barcodeThread == null) { |
| | | // News.info("{}任务,{}源站,条码器{}线程为空", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // if(!("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode))) { |
| | | // //存在条码值,判断是否和当前工作档一致 |
| | | // if (!barcode.equals(wrkMast.getBarcode())) { |
| | | // News.info("{}任务,{}站点,条码器{}值{}与工作档条码值{}不一致,系统跳过执行", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId, barcode,wrkMast.getBarcode()); |
| | | // return false;//站点不可入 |
| | | // } |
| | | // } |
| | | // }else { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机整个三楼是否都处于入库模式 |
| | | // Integer outInModel1 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 1); |
| | | // Integer outInModel2 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 5); |
| | | // Integer outInModel3 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 8); |
| | | // if (outInModel1 == null || outInModel2 == null || outInModel3 == null) { |
| | | // News.info("{}任务,没有出入库模式", wrkMast.getWrkNo()); |
| | | // return false;//不存在出入库模式 |
| | | // } |
| | | // |
| | | // if (outInModel1 == 2 || outInModel2 == 2 && outInModel3 == 2) { |
| | | // News.info("{}任务,有站点处于出库模式,禁止入库", wrkMast.getWrkNo()); |
| | | // return false;//只要有一个处于出库模式,禁止入库 |
| | | // } |
| | | // |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, sourceBasDevp.getLiftNo()); |
| | | // if (liftThread == null) { |
| | | // return false; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // //判断提升机令牌是否未被占领 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//提升机已被独占,禁止再派发任务 |
| | | // } |
| | | // |
| | | // //判断提升机内是否有小车 |
| | | // if (liftProtocol.getHasCar()) { |
| | | // News.info("{}任务,{}号提升机,提升机内部有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//有小车,禁止派发 |
| | | // } |
| | | // |
| | | // //判断提升机内是否有托盘 |
| | | // if (liftProtocol.getHasTray()) { |
| | | // News.info("{}任务,{}号提升机,提升机内部有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//有托盘,禁止派发 |
| | | // } |
| | | // |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | // if (liftWrkMast != null) { |
| | | // News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | // } |
| | | // |
| | | // //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | // Integer startSta = Integer.parseInt(sourceBasDevp.getQrCodeValue()); |
| | | // //获取提升机站点 |
| | | // LiftStaProtocol targetStaProtocol = NyLiftUtils.getLiftStaByLev(liftThread.getSlave().getId(), Utils.getLev(wrkMast.getLocNo())); |
| | | // if (targetStaProtocol == null) { |
| | | // return false;//站点不存在 |
| | | // } |
| | | // |
| | | // if (targetStaProtocol.getHasTray()) { |
| | | // News.info("{}任务,{}号提升机,{}站点,提升机站点有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo(), targetStaProtocol.getStaNo()); |
| | | // return false;//提升机站点有托盘,禁止派发 |
| | | // } |
| | | // |
| | | // Integer targetSta = targetStaProtocol.getStaNo(); |
| | | // |
| | | // //获取提升机命令 |
| | | // NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | // if (wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) { |
| | | // //拣料再回库,重新分配设备工作号 |
| | | // int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | // BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId()); |
| | | // if (basLiftOpt != null) { |
| | | // News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // liftCommand.setTaskNo((short) deviceWrk); |
| | | // } |
| | | // ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | // commands.add(liftCommand); |
| | | // |
| | | // //提交到线程去工作 |
| | | // LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | // assignCommand.setCommands(commands); |
| | | // assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | // assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | // |
| | | // wrkMast.setWrkSts(3L);//2.设备上走 ==> 3.提升机搬运中 |
| | | // wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | // wrkMast.setModiTime(now); |
| | | // liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | // |
| | | // /** |
| | | // * 提升机出库 |
| | | // * 如需主方法执行continue,请返回false |
| | | // * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | // */ |
| | | // private boolean liftIoExecuteStepOut(WrkMast wrkMast) { |
| | | // //--------------------------------------提升机出库-----------------------------------------// |
| | | // Date now = new Date(); |
| | | // |
| | | // //23.小车搬运完成 ==> 24.提升机搬运中 |
| | | // if (wrkMast.getWrkSts() == 23) { |
| | | // NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取出库站点(目标站) |
| | | // BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (basDevp == null) { |
| | | // News.info("{}任务,出库站点不存在,禁止派发", wrkMast.getWrkNo()); |
| | | // return false;//出库站点不存在 |
| | | // } |
| | | // |
| | | // //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // News.info("{}任务,找不到站点,禁止派发", wrkMast.getWrkNo()); |
| | | // return false;//找不到站点 |
| | | // } |
| | | // Integer startSta = liftStaProtocol.getStaNo(); |
| | | // |
| | | // NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | // if (shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | // //小车还在输送站点 |
| | | // //调度小车避让 |
| | | // boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread); |
| | | // if (!result) { |
| | | // News.info("{}任务,{}小车,小车在输送站点调度小车避让失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // |
| | | // if (!basDevp.getAutoing().equals("Y")) { |
| | | // News.info("{}任务,{}站点,没有自动信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // if (basDevp.getLoading().equals("Y")) { |
| | | // News.info("{}任务,{}站点,存在有物信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // if (!basDevp.getOutEnable().equals("Y")) { |
| | | // News.info("{}任务,{}站点,没有可出信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | // |
| | | // LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, basDevp.getLiftNo()); |
| | | // if (liftThread == null) { |
| | | // return false; |
| | | // } |
| | | // LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | // if (liftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (!liftProtocol.isIdle()) { |
| | | // News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false; |
| | | // } |
| | | // //判断提升机令牌是否未被占领 |
| | | // if (liftProtocol.getToken() != 0) { |
| | | // News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//提升机已被独占,禁止再派发任务 |
| | | // } |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | // if (liftWrkMast != null) { |
| | | // News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | // return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | // } |
| | | // |
| | | // //获目标站源站对应的输送站点 |
| | | // BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | // if (targetBasDevp == null) { |
| | | // News.info("{}任务,{}站点,站点不存在,禁止派发", wrkMast.getWrkNo(), wrkMast.getStaNo()); |
| | | // return false;//站点不存在 |
| | | // } |
| | | // //获取牛眼提升机站点编号(目标编号) |
| | | // Integer targetSta = Integer.parseInt(targetBasDevp.getQrCodeValue()); |
| | | // |
| | | // //获取提升机命令 |
| | | // NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftThread.getSlave().getId(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | // |
| | | // ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | // commands.add(liftCommand); |
| | | // |
| | | // //提交到线程去工作 |
| | | // LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | // assignCommand.setCommands(commands); |
| | | // assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | // assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | // |
| | | // wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | // wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | // wrkMast.setModiTime(now); |
| | | // liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //下发任务 |
| | | // MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | // } |
| | | // |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | // |
| | | /** |
| | | * 货叉提升机任务完成 |
| | | * 执行移库任务 |
| | | */ |
| | | public synchronized void forkLiftFinished() { |
| | | public synchronized void shuttleLocMoveExecute() { |
| | | try { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | //查询移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts, WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts, WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepTake = this.shuttleLocMoveExecuteTake(wrkMast);//移库任务-小车取货中 |
| | | if (!stepTake) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepPut = this.shuttleLocMoveExecutePut(wrkMast);//移库任务-小车取货中 |
| | | if (!stepPut) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepComplete = this.shuttleLocMoveComplete(wrkMast);//移库任务-任务完成 |
| | | if (!stepComplete) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-小车取货中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecuteTake(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 501.生成移库任务 ==> 502.小车取货中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | |
| | | if (result) { |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts);//小车搬运中 501.生成移库任务 ==> 502.小车取货中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-小车放货中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecutePut(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 502.小车取货中 ==> 503.小车放货中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return false; |
| | | } |
| | | |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getLocNo(), wrkMast.getShuttleNo(), "TRANSPORT");//调度小车放货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | |
| | | if (result) { |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts);//小车搬运中 502.小车取货中 ==> 503.小车放货中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-任务完成 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveComplete(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 503.小车放货中 ==> 509.移库完成 |
| | | if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达放货位置", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (shuttleProtocol.getHasLift()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车处于顶升状态", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts);//小车搬运中 503.小车放货中 ==> 509.移库完成 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务完成 |
| | | */ |
| | | public synchronized void liftFinished() { |
| | | try { |
| | | for (LiftSlave slave : slaveProperties.getLift()) { |
| | | //获取提升机信息 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认且空闲 |
| | | if (forkLiftProtocol.getProtocolStatus() == ForkLiftProtocolStatusType.WAITING.id |
| | | && forkLiftProtocol.getWrkNo() != 0 |
| | | ) { |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | // case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | // wrkMast.setWrkSts(4L); |
| | | // wrkMast.setLiftNo(null);//释放提升机 |
| | | // if (liftProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | // //释放提升机令牌 |
| | | // liftProtocol.setToken(0); |
| | | // } |
| | | // break; |
| | | // case 24://24.提升机搬运中 ==> 25.提升机搬运完成 |
| | | // wrkMast.setWrkSts(25L); |
| | | // if (wrkMast.getIoType() == 11) {//库位移转 |
| | | // wrkMast.setWrkSts(4L);//4.提升机搬运完成 |
| | | // } else { |
| | | // if (wrkMast.getMk() == null || !wrkMast.getMk().equals("Y")) { |
| | | // //不需要用到机械臂,直接转29.出库完成 |
| | | // wrkMast.setWrkSts(29L); |
| | | // wrkMast.setShuttleNo(null);//释放小车 |
| | | // wrkMast.setLiftNo(null);//释放提升机 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // } |
| | | // } |
| | | // break; |
| | | case 306://306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | break; |
| | | default: |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN.sts) { |
| | | //3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { |
| | | //104.提升机搬运中 ==> 109.出库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { |
| | | //306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_TARGET_TRANSPORT_LIFT.sts) { |
| | | //提升机至放货层 ==> 提升机至放货层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_TARGET_COMPLETE_TRANSPORT_LIFT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT_OUT.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_5.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_6.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_9.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_10.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); |
| | | } |
| | | |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | forkLiftThread.reset(); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", forkLiftProtocol.getLiftNo()); |
| | | liftThread.setSyncTaskNo(0); |
| | | liftThread.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", forkLiftProtocol.getLiftNo(), forkLiftProtocol.getWrkNo()); |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 输送线任务完成 |
| | | */ |
| | | public synchronized void devpFinished() { |
| | | try { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | WrkMast wrkMast = null; |
| | | for (StaProtocol staProtocol : station.values()) { |
| | | if (staProtocol.getSiteId() == 1013 || staProtocol.getSiteId() == 1014) { |
| | | wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN.sts)); |
| | | if (wrkMast != null) { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | News.info("输送线已确认且任务完成状态。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } else { |
| | | News.error("输送线已确认且任务完成状态,复位失败,但未找到工作档。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | | String errName = basShuttleErr == null ? "未知异常" : basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog(null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | |
| | | */ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | for (LiftSlave slave : slaveProperties.getLift()) { |
| | | // 获取提升机信息 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | if (forkLiftThread == null) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (forkLiftProtocol.getTaskNo() != 0) { |
| | | if (liftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(forkLiftSlave.getId(), forkLiftProtocol.getTaskNo()); |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(slave.getId(), liftProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (forkLiftProtocol.getErrorCode() != null && forkLiftProtocol.getErrorCode() != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (liftProtocol.getErrorCode() != null && !liftProtocol.getErrorCode().equals("0")) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(forkLiftProtocol.getErrorCode()); |
| | | String errName = basLiftErr==null? "未知异常":basLiftErr.getErrName(); |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(Integer.parseInt(liftProtocol.getErrorCode())); |
| | | String errName = basLiftErr == null ? "未知异常" : basLiftErr.getErrName(); |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | null, // 编号 |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog(null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | forkLiftSlave.getId(), // 提升机 |
| | | slave.getId(), // 提升机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(forkLiftProtocol) // 系统状态数据 |
| | | JSON.toJSONString(liftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", forkLiftSlave.getId(), errName); |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", slave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (forkLiftProtocol.getErrorCode() == null || forkLiftProtocol.getErrorCode() == 0) { |
| | | if (liftProtocol.getErrorCode() == null || liftProtocol.getErrorCode().equals("0")) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", forkLiftSlave.getId(), latest.getId()); |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", slave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | // /** |
| | | // * 空栈板初始化入库,叉车入库站放货 |
| | | // */ |
| | | // public void storeEmptyPlt(){ |
| | | // try { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历空板入库口 |
| | | // for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // // 获取空板入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // // 站点条件判断 |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | // && staProtocol.isEmptyMk() |
| | | // && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 || staProtocol.getWorkNo() <= 9999)) |
| | | // && staProtocol.isPakMk()) { |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // String barcode = null; |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode()); |
| | | // if (barcodeThread != null) { |
| | | // String barcode0 = barcodeThread.getBarcode(); |
| | | // if (!Cools.isEmpty(barcode0)) { |
| | | //// News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | // if (!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | // barcode = barcode0; |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode);//条码存在工作档 |
| | | // if (wrkMast != null) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | // |
| | | // try { |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setIoType(10); |
| | | // if (!Cools.isEmpty(barcode)) { |
| | | // param.setBarcode(barcode); |
| | | // } |
| | | // param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | //// param.setLocType1(locTypeDto.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v2") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // barcodeThread.setBarcode(""); |
| | | //// // 更新站点信息 且 下发plc命令 |
| | | //// staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | //// staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// if (!result) { |
| | | //// throw new CoolException("更新plc站点信息失败"); |
| | | //// } |
| | | // } else { |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // } |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // |
| | | // } |
| | | // |
| | | // |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | public synchronized void loopShuttleCharge() { |
| | | try { |
| | | |
| | | List<BasShuttleCharge> charges = basShuttleChargeService.selectList(new EntityWrapper<BasShuttleCharge>().orderBy("charge_id", true)); |
| | | if (charges.isEmpty()) { |
| | | return;//无充电桩 |
| | | } |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | |
| | | |
| | | //小车所在楼层 |
| | | int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo()); |
| | | ShuttleChargeType shuttleCharge = null; |
| | | BasShuttleCharge shuttleCharge = null; |
| | | |
| | | //搜索小车所在楼层有没有充电桩 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (lev != Utils.getLev(chargeType.locNo)) { |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (lev != Utils.getLev(charge.getLocNo())) { |
| | | continue;//小车和充电桩不在同一层 |
| | | } |
| | | |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | |
| | | //小车和充电桩在同一层 |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(chargeType.id) == null) { |
| | | shuttleCharge = chargeType; |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | |
| | | if (shuttleCharge == null) { |
| | | //同楼层没有找到充电桩,找可用充电桩 |
| | | //小车同楼层没有充电桩,只要充电桩可用就生成充电任务 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(chargeType.id) == null) { |
| | | //判断当前充电桩楼层是否有小车,如有小车,不分配该充电桩 |
| | | int chargeLev = Utils.getLev(chargeType.locNo);//充电桩楼层 |
| | | boolean checkLevHasShuttle = Utils.checkLevHasShuttle(chargeLev);//检测楼层是否有穿梭车 |
| | | if (checkLevHasShuttle) { |
| | | //当前充电桩楼层有穿梭车,不分配该充电桩 |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | //判断当前充电桩是否有小车,如有小车,不分配该充电桩 |
| | | ArrayList<String> locs = new ArrayList<>(); |
| | | locs.add(charge.getLocNo()); |
| | | Integer checkHasShuttle = Utils.checkGroupLocHasShuttle(locs); |
| | | if (checkHasShuttle != null) { |
| | | //当前充电桩有穿梭车,不分配该充电桩 |
| | | continue; |
| | | } |
| | | |
| | | shuttleCharge = chargeType; |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | String chargeLocNo = shuttleCharge.getLocNo(); |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setMk(String.valueOf(shuttleCharge.id)); |
| | | wrkMast.setMk(String.valueOf(shuttleCharge.getChargeId())); |
| | | wrkMast.setWrkNo(commonService.getWorkNo(WrkIoType.SHUTTLE_CHARGE.id)); |
| | | wrkMast.setWrkSts(WrkStsType.NEW_CHARGE.sts); |
| | | wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电 |
| | |
| | | //查询小车充电任务 |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); |
| | | if(wrkMast == null) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | //判断是否存在未完成的移动任务 |
| | | WrkMast moveWrk = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if(moveWrk != null) { |
| | | if (moveWrk != null) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | return false; |
| | | } |
| | | |
| | | ShuttleChargeType chargeType = ShuttleChargeType.get(Integer.parseInt(wrkMast.getMk())); |
| | | if(chargeType == null) { |
| | | BasShuttleCharge basShuttleCharge = basShuttleChargeService.selectOne(new EntityWrapper<BasShuttleCharge>().eq("charge_id", wrkMast.getMk())); |
| | | if (basShuttleCharge == null) { |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), chargeType.waitLocNo, wrkMast.getShuttleNo()); |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), basShuttleCharge.getWaitLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | |
| | | //查询小车移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleMoveWrk(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepMoveSta = this.shuttleMoveExecuteStepMoveSta(wrkMast);//小车移动到站点 |
| | | if (!stepMoveSta) { |
| | | continue; |
| | | if ("TRANSPORT_LIFT".equals(wrkMast.getMk())) { |
| | | this.shuttleMoveExecuteTransportLift(wrkMast); |
| | | } else if ("TRANSPORT_DEVP".equals(wrkMast.getMk())) { |
| | | this.shuttleMoveExecuteTransportNoLift(wrkMast); |
| | | } else { |
| | | shuttleMoveService.shuttleMoveExecuteMove(wrkMast); |
| | | } |
| | | |
| | | boolean stepLiftMove = this.shuttleMoveExecuteStepLiftMove(wrkMast);//提升机搬运中 |
| | | if (!stepLiftMove) { |
| | | continue; |
| | | } |
| | | |
| | | boolean updateShuttleLocation = this.shuttleMoveExecuteStepUpdateShuttleLocation(wrkMast);//提升机搬运完成更新小车坐标 |
| | | if (!updateShuttleLocation) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepMoveLoc = this.shuttleMoveExecuteStepMoveLoc(wrkMast);//小车移动到目标库位中 |
| | | if (!stepMoveLoc) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车移动到站点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepMoveSta(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 301.生成小车移库任务 ==> 302.小车移动至站点中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_MOVE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (Utils.getLev(wrkMast.getLocNo()) == Utils.getLev(shuttleProtocol.getCurrentLocNo())) { |
| | | //目标库位和小车库位处于同一楼层,不需要通过提升机调度 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts);// 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | return true;//直接进入309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | //获取源输送站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftSta.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //*************尝试锁定目标站路径*************** |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | boolean checkPathIsAvailable = navigateUtils.checkPathIsAvailable(targetNodes, shuttleProtocol.getShuttleNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (!checkPathIsAvailable) { |
| | | News.info("{}任务,{}小车,目标站点路径被占用,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//检测目标站点路径是否未被占用 |
| | | } |
| | | //尝试锁定目标站路径 |
| | | boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, true);//所使用的路径进行锁定禁用 |
| | | if (!result2) { |
| | | News.info("{}任务,{}小车,路径锁定失败,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径锁定失败 |
| | | } |
| | | //*************尝试锁定目标站路径*************** |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, false); |
| | | return false;//路径解锁失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE.sts);//小车移动到提升机中 301.生成小车移库任务 ==> 302.小车移动至站点 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftSta.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | // shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | | private void shuttleMoveExecuteTransportLift(WrkMast wrkMast) { |
| | | LiftThread liftThread = LiftUtils.getRecentLift(wrkMast.getLocNo()); |
| | | if (liftThread == null) { |
| | | return; |
| | | } |
| | | return true; |
| | | |
| | | String liftLocNo = liftThread.getLiftLocNo(Utils.getLev(wrkMast.getLocNo())); |
| | | if (Utils.getRow(liftLocNo) == Utils.getRow(wrkMast.getSourceLocNo()) && Utils.getBay(liftLocNo) == Utils.getBay(wrkMast.getSourceLocNo())) { |
| | | //取货位置是提升机 |
| | | transportLiftInService.shuttleMoveExecuteTransportLiftTake(wrkMast); |
| | | } else { |
| | | //放货位置是提升机 |
| | | transportLiftOutService.shuttleMoveExecuteTransportLiftPut(wrkMast); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepLiftMove(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_COMPLETE.sts) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, wrkMast.getLiftNo()); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false; |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | //获取源站 |
| | | ForkLiftStaProtocol sourceLiftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (sourceLiftSta == null || liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在托盘,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//有托盘跳过 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev()); |
| | | ArrayList<ForkLiftCommand> commands = new ArrayList<>(); |
| | | commands.addAll(liftCommands); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(wrkMast.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.SHUTTLE_SWITCH.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN.sts);//提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | private void shuttleMoveExecuteTransportNoLift(WrkMast wrkMast) { |
| | | if (12 == Utils.getRow(wrkMast.getSourceLocNo()) && 3 == Utils.getBay(wrkMast.getSourceLocNo())) { |
| | | //入库 |
| | | noLiftInService.shuttleMoveExecute(wrkMast); |
| | | } else { |
| | | //出库 |
| | | noLiftOutService.shuttleMoveExecute(wrkMast); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运完成更新小车坐标 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepUpdateShuttleLocation(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 307.提升机搬运完成 ==> 308.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.UPDATE_LOCATION.id);//更新坐标 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | //更新小车坐标 |
| | | ShuttleCommand command = shuttleThread.getUpdateLocationCommand(wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | ArrayList<ShuttleCommand> commands = new ArrayList<>(); |
| | | commands.add(command); |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT.sts);//小车迁出提升机中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车移动到目标库位中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepMoveLoc(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动到目标库位中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts) { |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在目标库位,直接认定小车移动任务完成 |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts);//311.小车移动完成 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(now); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | List<ShuttleCommand> commands = null; |
| | | //跨楼层移动任务 |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | //需要将前两个节点作为白名单节点传入 |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | |
| | | //设置计算节点的白名单 |
| | | ArrayList<int[]> whiteList = new ArrayList<>();//设置计算节点的白名单 |
| | | for (NavigateNode node : targetNodes) { |
| | | whiteList.add(new int[]{node.getX(), node.getY()}); |
| | | } |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, whiteList, assignCommand, shuttleThread); |
| | | }else { |
| | | //获取小车到目标库位命令 |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | } |
| | | |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径计算失败 |
| | | } |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SHUTTLE.sts);//小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | } |