自动化立体仓库 - WCS系统
野心家
2025-03-07 fdfb8877851ef6a3041d654194b98831bb42a68c
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -109,7 +109,7 @@
    private SiteController siteController;
    public void generateStoreWrkFile1() throws IOException, InterruptedException {
    public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -198,68 +198,84 @@
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                                Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class);
                                // 创新一个入库工作档
                                TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo());
                                if (Cools.isEmpty(taskWrk)) {
                                    taskWrk = createTask1(result, BoxNo);
                            if(back){
                                if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                    staProtocol.setStaNo((short)105);
                                } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                    staProtocol.setStaNo((short)107);
                                }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                    staProtocol.setStaNo((short)109);
                                }else{
                                    staProtocol.setStaNo((short)110);
                                }
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            }else{
                                if (!Cools.isEmpty(response)&&!Cools.isEmpty(jsonObject.get("ReturnStatus"))&&jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) {
                                    Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class);
                                    // 创新一个入库工作档
                                    TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo());
                                    if (Cools.isEmpty(taskWrk)) {
                                        log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint());
                                    } else {
                                        taskWrkService.insert(taskWrk);
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                        HashMap<String, Object> hashMap = new HashMap<>();
                                        hashMap.put("TaskNo",taskWrk.getTaskNo());
                                        try {
                                            //开始上报,任务开始时,WCS回调WMS
                                            response = new HttpHandler.Builder()
                                                    .setUri(wmsUrl)
                                                    .setPath(taskStatusFeedbackPath)
                                                    .setJson(JSON.toJSONString(hashMap))
                                                    .build()
                                                    .doPost();
                                            JSONObject jsonObject1 = JSON.parseObject(response);
                                            Boolean bool = false;
                                            if(jsonObject1.get("ReturnStatus").equals(0)){
                                                bool = true;
                                            }
                                            apiLogService.save("wcs开始入库任务上报wms"
                                                    , wmsUrl + TaskExecCallback
                                                    , null
                                                    , "127.0.0.1"
                                                    , JSON.toJSONString(hashMap)
                                                    , response
                                                    , bool
                                            );
                                        } catch (Exception e) {
                                        taskWrk = createTask1(result, BoxNo);
                                        if (Cools.isEmpty(taskWrk)) {
                                            log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint());
                                        } else {
                                            taskWrkService.insert(taskWrk);
                                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                            HashMap<String, Object> hashMap = new HashMap<>();
                                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                                            try {
                                                //开始上报,任务开始时,WCS回调WMS
                                                response = new HttpHandler.Builder()
                                                        .setUri(wmsUrl)
                                                        .setPath(taskStatusFeedbackPath)
                                                        .setJson(JSON.toJSONString(hashMap))
                                                        .build()
                                                        .doPost();
                                                JSONObject jsonObject1 = JSON.parseObject(response);
                                                Boolean bool = false;
                                                if(jsonObject1.get("ReturnStatus").equals(0)){
                                                    taskWrk.setStatus(2);//派发任务
                                                    bool = true;
                                                    taskWrkService.updateById(taskWrk);
                                                }
                                                apiLogService.save("wcs开始入库任务上报wms"
                                                        , wmsUrl + TaskExecCallback
                                                        , null
                                                        , "127.0.0.1"
                                                        , JSON.toJSONString(hashMap)
                                                        , response
                                                        , bool
                                                );
                                            } catch (Exception e) {
                                            }
                                        }
                                    }
                                } else {
                                    } else {
//                                    staProtocol.setWorkNo((short) 9991);
                                    if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                        staProtocol.setStaNo((short)105);
                                    } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                        staProtocol.setStaNo((short)107);
                                    }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                        staProtocol.setStaNo((short)109);
                                    }else{
                                        staProtocol.setStaNo((short)110);
                                        if(staProtocol.getWorkNo()>=9801&&staProtocol.getWorkNo()<=9825){
                                            staProtocol.setStaNo((short)105);
                                        } else if (staProtocol.getWorkNo()>=9826&&staProtocol.getWorkNo()<=9850) {
                                            staProtocol.setStaNo((short)107);
                                        }else if (staProtocol.getWorkNo()>=9851&&staProtocol.getWorkNo()<=9875) {
                                            staProtocol.setStaNo((short)109);
                                        }else{
                                            staProtocol.setStaNo((short)110);
                                        }
                                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                } else {
//                                staProtocol.setWorkNo((short) 9991);
                                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                }
                            } else {
//                                staProtocol.setWorkNo((short) 9991);
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            }
                        } catch (Exception e) {
                            log.error("请求入库调用接口失败");
@@ -297,7 +313,7 @@
        }
    }
    public void generateStoreWrkFile() throws IOException, InterruptedException {
    public synchronized void generateStoreWrkFile() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -574,7 +590,7 @@
    /**
     * 堆垛机站出库到出库站
     */
    public void crnStnToOutStn() {
    public synchronized void crnStnToOutStn() {
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
@@ -679,7 +695,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException {
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo()));
            for (StaDesc staDesc : staDescs) {
@@ -724,7 +740,7 @@
//                int workNo = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号
//                taskWrk.setWrkNo(workNo);//工作号
                taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态
//                taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态
                taskWrk.setAssignTime(new Date());//派发时间
                taskWrk.setWrkSts(3);//工作状态 3.吊车入库
                taskWrk.setCrnNo(staDesc.getCrnNo());//堆垛机号
@@ -764,7 +780,7 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void  locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
        List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null);
        if (taskWrksInitial.size() == 0) {
            return;
@@ -849,36 +865,6 @@
                        command.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                        command.setCommand((short) 1);
                        if(Cools.isEmpty(taskWrk.getMarkStart())||taskWrk.getMarkStart()==0){
                            HashMap<String, Object> hashMap = new HashMap<>();
                            hashMap.put("TaskNo",taskWrk.getTaskNo());
                            String response = "";
                            try {
                                //开始上报,出库任务开始时,WCS回调WMS
                                response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath(taskStatusFeedbackPath)
                                        .setJson(JSON.toJSONString(hashMap))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                Boolean bool = false;
                                if(jsonObject.get("ReturnStatus").equals(0)){
                                    bool = true;
                                    taskWrk.setMarkStart(1);
                                }
                                apiLogService.save("wcs开始任务上报wms"
                                        , wmsUrl + TaskExecCallback
                                        , null
                                        , "127.0.0.1"
                                        , JSON.toJSONString(hashMap)
                                        , response
                                        , bool
                                );
                            } catch (Exception e) {
                            }
                        }
                        if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, command), false)) {
                            log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(command));
                            throw new CoolException("堆垛机命令生成失败");
@@ -887,7 +873,6 @@
                                // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                                Date now = new Date();
                                taskWrk.setWrkSts(12);
                                taskWrk.setStatus(2);
                                taskWrk.setModiTime(now);
                                if (taskWrkMapper.updateById(taskWrk) == 0) {
                                    log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo());
@@ -933,7 +918,7 @@
    /**
     * 库位移转
     */
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11(生成出库ID)的移库工作档
            List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>()
@@ -992,15 +977,15 @@
                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                    Date now = new Date();
                    taskWrk.setWrkSts(12);
                    taskWrk.setStatus(2);
                    taskWrk.setModiTime(now);
                    if (taskWrkMapper.updateById(taskWrk) == 0) {
                        log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo());
                    }
                    String response = "";
                    Boolean bool=false;
                    HashMap<String, Object> headParam = new HashMap<>();
                    headParam.put("TaskNo", taskWrk.getTaskNo());
                    try {
                        HashMap<String, Object> headParam = new HashMap<>();
                        headParam.put("TaskNo", taskWrk.getTaskNo());
                        String response;
                        response = new HttpHandler.Builder()
                                // .setHeaders(headParam)
                                .setUri(wmsUrl)
@@ -1009,17 +994,24 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if(jsonObject.get("ReturnStatus").equals(0)){
                            bool = true;
                            taskWrk.setStatus(2);
                            taskWrkMapper.updateById(taskWrk);
                        }
                    } catch (Exception e) {
                        log.error("wcs派发移库库任务上报wms失败", taskWrk);
//                        throw new CoolException("wcs派发移库库任务上报wms失败");
                    }finally {
                        apiLogService.save("wcs派发移库任务上报wms"
                                , wmsUrl + taskStatusFeedbackPath
                                , null
                                , "127.0.0.1"
                                , JSON.toJSONString(headParam)
                                , response
                                , true
                                , bool
                        );
                    } catch (Exception e) {
                        log.error("wcs派发移库库任务上报wms失败", taskWrk);
//                        throw new CoolException("wcs派发移库库任务上报wms失败");
                    }
                }
@@ -1080,7 +1072,7 @@
    /**
     * 执行对工作档的完成操作
     */
    public void storeFinished() throws InterruptedException {
    public synchronized void storeFinished() throws InterruptedException {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
@@ -1154,7 +1146,7 @@
    /**
     * 堆垛机异常信息记录
     */
    public void recCrnErr() {
    public synchronized void recCrnErr() {
        Date now = new Date();
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
@@ -1269,26 +1261,26 @@
        }
    }
    //自动派发任务
    public void autoDistribute() {
        Config config = configService.selectByCode("autoDistribute");
        if (config == null) {
            return;
        }
        if (config.getValue().equals("false")) {//判断是否开启自动派发任务
            return;
        }
        for (TaskWrk taskWrk : taskWrkService.selectReceive()) {
            try {
                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
            } catch (CoolException e) {
                log.info(e.getMessage());
            }
        }
    }
//    //自动派发任务
//    public synchronized void autoDistribute() {
//        Config config = configService.selectByCode("autoDistribute");
//        if (config == null) {
//            return;
//        }
//
//        if (config.getValue().equals("false")) {//判断是否开启自动派发任务
//            return;
//        }
//
//        for (TaskWrk taskWrk : taskWrkService.selectReceive()) {
//
//            try {
//                taskWrkService.distribute(taskWrk.getTaskNo(), 9527L);
//            } catch (CoolException e) {
//                log.info(e.getMessage());
//            }
//        }
//    }
    //agv取放货任务完成
    public synchronized void autoCompleteAGV() {
@@ -1472,7 +1464,7 @@
        int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号
        taskWrk.setTaskNo(result.getTaskNo());//任务号
        taskWrk.setWrkNo(workNo1);
        taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//任务状态:派发
        taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态:接收
        taskWrk.setCreateTime(now);
        taskWrk.setIoType(1);//任务类型
        taskWrk.setIoPri(13);//优先级