| | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | // if (staProtocol.isFrontErr()) { |
| | | // errMsg = "前超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isBackErr()) { |
| | | // errMsg = "后超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isHighErr()) { |
| | | // errMsg = "高超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isLeftErr()) { |
| | | // errMsg = "左超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isRightErr()) { |
| | | // errMsg = "右超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isWeightErr()) { |
| | | // errMsg = "超重"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isBarcodeErr()) { |
| | | // errMsg = "扫码失败"; |
| | | // back = true; |
| | | // } |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | |
| | | if (config != null && config.getStatus() == 1) { |
| | | crnAvailableOut = true; |
| | | } |
| | | // 限制去捆绑机器任务数 |
| | | int kbWrks = wrkMastMapper.selectCountByKb(); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | if (wrkMast.getStaNo() == 1031) { |
| | | // 获取1033无状态时任务数+1 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(1033); |
| | | if (staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { |
| | | kbWrks ++; |
| | | } |
| | | if (kbWrks > 2) { |
| | | continue; |
| | | } |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | |
| | | // 空桶入库完成,先完成对应库位组任务 |
| | | if(wrkMast.getWorkNoOther() != 0 ){ |
| | | WrkMast wrkMast1 = wrkMastService.selectByWrkNo(wrkMast.getWorkNoOther()); |
| | | // 交换库位号 |
| | | String locNo = wrkMast.getLocNo(); |
| | | wrkMast.setLocNo(wrkMast1.getLocNo()); |
| | | // 交换入库时间,提取库存时按顺序先浅后深 |
| | | Date ioTime = wrkMast.getIoTime(); |
| | | if(locNo.startsWith("10")) { |
| | | wrkMast.setIoTime(wrkMast1.getIoTime()); |
| | | wrkMast1.setIoTime(ioTime); |
| | | if (wrkMast1 != null) { |
| | | // 交换库位号 |
| | | String locNo = wrkMast.getLocNo(); |
| | | wrkMast.setLocNo(wrkMast1.getLocNo()); |
| | | // 交换入库时间,提取库存时按顺序先浅后深 |
| | | Date ioTime = wrkMast.getIoTime(); |
| | | if(locNo.startsWith("10")) { |
| | | wrkMast.setIoTime(wrkMast1.getIoTime()); |
| | | wrkMast1.setIoTime(ioTime); |
| | | } |
| | | wrkMast1.setLocNo(locNo); |
| | | wrkMast1.setCrnEndTime(now); |
| | | wrkMast1.setModiTime(now); |
| | | wrkMast1.setWrkSts(4L); |
| | | wrkMast1.setWorkNoOther(0); |
| | | wrkMastMapper.updateById(wrkMast1); |
| | | } |
| | | wrkMast1.setLocNo(locNo); |
| | | wrkMast1.setCrnEndTime(now); |
| | | wrkMast1.setModiTime(now); |
| | | wrkMast1.setWrkSts(4L); |
| | | wrkMast1.setWorkNoOther(0); |
| | | wrkMastMapper.updateById(wrkMast1); |
| | | } |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | |
| | | basCrnpService.updateById(basCrnp); // 设置更新时间,避免重复下发回原点 |
| | | log.info("{}号堆垛机回原点任务下发成功:{}", crn.getId(), JSON.toJSON(crnCommand)); |
| | | } |
| | | Thread.sleep(2000); |
| | | Thread.sleep(3000); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | if (true) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // if (true) { |
| | | if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); |
| | | // News.warnNoLog(""+mark+" - 1"+" - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isInEnable() || staProtocol.isOutEnable() && site == 1090) && staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() < 9000) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isInEnable() || staProtocol.isOutEnable() && site == 1090) && staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() <= 9000) { |
| | | if (staProtocol.getSiteId() == 1034 && !staProtocol.isHigh()) { // 1034空母拖回流任务需要高信号 |
| | | continue; |
| | | } |
| | |
| | | continue; |
| | | } |
| | | // 1083,1086,1089 外形检测失败,不是去异常口的 停在原处 |
| | | // if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) { |
| | | // boolean back = false; |
| | | // String errMsg = ""; |
| | | // if (staProtocol.isFrontErr()) { |
| | | // errMsg = "前超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isBackErr()) { |
| | | // errMsg = "后超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isHighErr()) { |
| | | // errMsg = "高超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isLeftErr()) { |
| | | // errMsg = "左超限"; |
| | | // back = true; |
| | | // } |
| | | // if (!back && staProtocol.isRightErr()) { |
| | | // errMsg = "右超限"; |
| | | // back = true; |
| | | // } |
| | | // if (back) { |
| | | // log.error("{}站点,外形检测失败:{}",site,errMsg); |
| | | // continue; |
| | | // } |
| | | // } |
| | | if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) { |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (back) { |
| | | log.error("{}站点,外形检测失败:{}",site,errMsg); |
| | | continue; |
| | | } |
| | | } |
| | | if (staProtocol.getSiteId() == 1090 && wrkMast.getStaNo() == 1090) { |
| | | continue; |
| | | } |
| | |
| | | DevpThread devpThread2 = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol2 = devpThread2.getStation().get(1090); |
| | | if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { |
| | | log.info("去异常口目标站点,非自动,有物,工作号为:{}",staProtocol2.getWorkNo()); |
| | | log.info("{}去异常口目标站点,自动:{},有物:{},工作号为:{}",wrkMast.getWrkNo(),staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); |
| | | continue; |
| | | } |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().where("sta_no = 1090 and wrk_sts in (9,10)")); |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().where("sta_no = 1090 AND (wrk_sts IN (9,10) OR (wrk_sts = 2 AND rgv_finish_time IS NOT NULL))")); |
| | | if (count > 0) { |
| | | log.info("去异常口,但是前面有去异常口任务数:{}",count); |
| | | log.info("{}去异常口,但是前面有去异常口任务数:{}",wrkMast.getWrkNo(),count); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | /** |
| | | * rgv放货完成,给输送线下发任务 |
| | | */ |
| | | public synchronized void rgvToDev() { |
| | | public synchronized void rgvToDev() throws InterruptedException { |
| | | for (Integer site : rgvConnectionSiteList) { |
| | | // 输送线plc编号 |
| | | Integer devpPlcId = site < 1044 ? 1 : site <= 1090 ? 2 : 3; |
| | |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if(wrkMast.getIoType() == 110 && (wrkMast.getStaNo() == 1002 || wrkMast.getStaNo() == 1020 ||wrkMast.getStaNo() == 1035)) { |
| | | } else if(wrkMast.getIoType() == 110 && (wrkMast.getStaNo() == 1002 || wrkMast.getStaNo() == 1020 ||wrkMast.getStaNo() == 1035 || wrkMast.getStaNo() == 1024)) { |
| | | if(wrkMast.getWrkSts() != 2 ){ |
| | | log.warn("rgv放货完成110,rgv未复位:rgv号{},任务号:{},任务状态{}",wrkMast.getRgvNo(),wrkMast.getWrkNo(),wrkMast.getWrkSts()); |
| | | continue; |
| | |
| | | staProtocol.setWorkNo(staProtocol.getHideWorkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devpPlcId, new Task(2, staProtocol))) { |
| | | log.info("rgv搬运完成给输送线下发命令失败!,plc id:{},站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getStaNo(), staProtocol.getWorkNo(), staProtocol.getStaNo()); |
| | | log.info("rgv搬运完成给输送线下发命令失败!,plc id:{},站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); |
| | | } else { |
| | | log.info("rgv搬运完成给输送线下发命令成功plc id:{}!,站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getStaNo(), staProtocol.getWorkNo(), staProtocol.getStaNo()); |
| | | log.info("rgv搬运完成给输送线下发命令成功plc id:{}!,站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); |
| | | } |
| | | Thread.sleep(300); |
| | | } |
| | | } |
| | | } |