自动化立体仓库 - WCS系统
#
野心家
2023-10-03 f63aa158cd182f1ab40fc475ca2944eacfc8705a
src/main/java/com/zy/common/utils/ShuttleDispatchUtils.java
@@ -1,10 +1,12 @@
package com.zy.common.utils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.WrkCharge;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.mapper.WrkChargeMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.NavigateNode;
@@ -12,10 +14,15 @@
import com.zy.common.service.CommonService;
import com.zy.core.News;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.ShuttleChargeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.LiftSlave;
import com.zy.core.model.ShuttleSlave;
import com.zy.core.model.protocol.LiftProtocol;
import com.zy.core.model.protocol.LiftStaProtocol;
import com.zy.core.model.protocol.NyShuttleProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.LiftThread;
import com.zy.core.thread.NyShuttleThread;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
@@ -41,6 +48,8 @@
    private WrkChargeMapper wrkChargeMapper;
    @Autowired
    private CommonService commonService;
    @Autowired
    private BasDevpService basDevpService;
    /**
     * 调度车辆-调度指定穿梭车
@@ -73,7 +82,13 @@
            if (currentLocNo.equals(locNo)) {
                //车辆当前位置已经是目标库位,调度该车
                shuttleMoveGenerate(wrkNo, locNo, shuttleProtocol.getShuttleNo().intValue());
                //给工作档绑定小车号
                WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo);
                if (wrkMast1 != null) {
                    wrkMast1.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());
                    wrkMastMapper.updateById(wrkMast1);
                    return true;
                }
                break;
            }
@@ -104,32 +119,36 @@
                if (currentAllDistance < recentAllDistance) {
                    //如果当前楼层的车路径更小,则更新最近穿梭车
                    recentShuttle = shuttleThread;
                    recentAllDistance = currentAllDistance;
                }
            }
        }else {
            //同一楼层,没有空闲穿梭车,只能从其他楼层调度
            //寻找离任务最近的穿梭车
            for (NyShuttleThread shuttleThread : diffLev) {
            //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离)
                //当前穿梭车库位号
                String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo();
                int currentLev = Utils.getLev(currentLocNo);
                List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车
                if (wrkMasts1.size() > 0) {
                    //存在其他任务,跳过这辆车
                    continue;
                }
            //获取任务
            WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo);
                //当前穿梭车线程到当前车子所在楼层的提升机口距离
                List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, Utils.levToOutInStaLocNo(currentLev), NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), currentLev));//搜索空闲穿梭车,使用正常通道地图
                if (currentShuttlePath == null) {
                    continue;
                }
            if (wrkMast1 != null) {
                int lev = Utils.getLev(wrkMast1.getLocNo());//目标楼层
                int recentValue = 99999;//最小差值
                for (NyShuttleThread shuttleThread : diffLev) {
                    //当前穿梭车库位号
                    String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo();
                    int currentLev = Utils.getLev(currentLocNo);
                    List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车
                    if (wrkMasts1.size() > 0) {
                        //存在其他任务,跳过这辆车
                        continue;
                    }
                Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离
                if (currentAllDistance < recentAllDistance) {
                    //如果当前楼层的车路径更小,则更新最近穿梭车
                    recentShuttle = shuttleThread;
                    //ABS(目标楼层 - 当前楼层) 得到差距,取最小差值
                    int currentValue = Math.abs(lev - currentLev);
                    if (currentValue < recentValue) {
                        //如果当前楼层的车路径更小,则更新最近穿梭车
                        recentShuttle = shuttleThread;
                        recentValue = currentValue;
                    }
                }
            }
        }
@@ -146,7 +165,7 @@
     * 小车迁移任务生成
     */
    @Transactional
    private boolean shuttleMoveGenerate(Integer wrkNo, String locNo, Integer shuttleNo) {
    public boolean shuttleMoveGenerate(Integer wrkNo, String locNo, Integer shuttleNo) {
        Date now = new Date();
        //获取四向穿梭车线程
        NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo);
@@ -178,7 +197,37 @@
        //判断是否有充电任务正在使用穿梭车
        WrkCharge wrkCharge = wrkChargeMapper.selectWorking(shuttleNo);
        if (wrkCharge != null) {//小车存在充电任务,等待执行完成后再生成新的任务
            return false;
            //判断目标点是否为充电桩,如果是去充电则放行
            boolean toCharge = false;//去充电目标
            for (ShuttleChargeType chargeType : ShuttleChargeType.values()) {
                if (chargeType.locNo.equals(locNo)) {
                    toCharge = true;//去充电桩
                    break;
                }
            }
            if (wrkCharge.getWrkSts() == 53) {
                toCharge = true;//充电结束,允许生成移库任务
            }
            if (!toCharge) {
                //不是去充电桩且存在充电任务,禁止生成新的移动任务
                return false;
            }
        }
        Integer sourceStaNo = null;//小车换层源站点
        Integer staNo = null;//小车换层目标站点
        if (Utils.getLev(locNo) != shuttleProtocol.getPoint().getZ()) {
            //目标库位和小车库位处于不同一楼层,需要通过提升机调度
            //获取穿梭车最近且空闲的提升机输送站点
            LiftStaProtocol liftSta = this.getRecentLiftSta(shuttleNo);
            if (liftSta == null) {
                return false;//没有可用且空闲的输送站点
            }
            sourceStaNo = liftSta.getStaNo();//源站点
            //提升机号*100+目标楼层=目标站点
            staNo = liftSta.getLiftNo() * 100 + Utils.getLev(locNo);//目标站
        }
        // 获取工作号
@@ -193,6 +242,8 @@
        wrkMast.setShuttleNo(shuttleNo);//穿梭车号
        wrkMast.setSourceLocNo(shuttleProtocol.getCurrentLocNo()); // 源库位 => 小车当前库位号
        wrkMast.setLocNo(locNo); // 目标库位
        wrkMast.setSourceStaNo(sourceStaNo);//源站
        wrkMast.setStaNo(staNo);//目标站
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setLinkMis("N");
@@ -214,4 +265,70 @@
        return true;
    }
    /**
     * 获取穿梭车最近且空闲的提升机输送站点
     */
    public LiftStaProtocol getRecentLiftSta(Integer shuttleNo) {
        //获取四向穿梭车线程
        NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo);
        if (shuttleThread == null) {
            return null;
        }
        NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
        if (shuttleProtocol == null) {
            return null;
        }
        //获取小车同一楼层的站点
        ArrayList<LiftStaProtocol> list = new ArrayList<>();
        int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo());//小车楼层
        for (LiftSlave slave : slaveProperties.getLift()) {
            LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId());
            if (liftThread == null) {
                continue;
            }
            LiftProtocol liftProtocol = liftThread.getLiftProtocol();
            if (liftProtocol == null) {
                continue;
            }
            if (!liftProtocol.isIdle()) {
                continue;
            }
            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(slave.getId(), lev);
            if (liftStaProtocol == null) {
                continue;
            }
            list.add(liftStaProtocol);
        }
        if (list.isEmpty()) {
            return null;
        }
        String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车位置
        Integer recentAllDistance = 9999999;
        LiftStaProtocol recentSta = null;//最近站点
        //搜索距离小车最近的站点
        for (LiftStaProtocol liftStaProtocol : list) {
            Integer staNo = liftStaProtocol.getStaNo();//站点号
            String locNo = liftStaProtocol.getLocNo();//站点库位号
            //当前穿梭车线程到目标地点距离
            List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)));//使用正常通道地图
            if (currentShuttlePath == null) {
                continue;
            }
            Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离
            if (currentAllDistance < recentAllDistance) {
                //如果当前楼层的车路径更小,则更新最近站点
                recentSta = liftStaProtocol;
                recentAllDistance = currentAllDistance;
            }
        }
        return recentSta;
    }
}