| | |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.CrnThread; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.jdbc.core.JdbcTemplate; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | | * Created by vincent on 2020/8/6 |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | @Autowired |
| | | private RowLastnoService rowLastnoService; |
| | | |
| | | public void test(){ |
| | | try { |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | System.out.println(workNo); |
| | | if (workNo > 0) { |
| | | throw new CoolException("21321"); |
| | | } |
| | | RowLastno rowLastno = rowLastnoService.selectById(1); |
| | | rowLastno.setCurrentRow(rowLastno.getCurrentRow() + 1); |
| | | rowLastnoService.updateById(rowLastno); |
| | | System.out.println(rowLastno.getCurrentRow()); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | @Autowired |
| | | private CommonService commonService; |
| | |
| | | private JdbcTemplate jdbcTemplate; |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | @Transactional |
| | | @Async |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码 |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1() |
| | | && !staProtocol.isEmptyMk() && staProtocol.isInreq1() && staProtocol.getWorkNo() ==0 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.warn("工作档中已存在该站状态为1的数据,工作号-{}", wrkMast.getWrkNo()); |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // 获取入库通知档 |
| | | List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("barcode", barcode)); |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 检索库位 |
| | | List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos); |
| | | String locNo = startupDto.getLocNo(); |
| | | if (!waitPakins.isEmpty()) { |
| | | // 插入工作明细档 |
| | | wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | } else { |
| | | log.warn("无此入库条码数据---{}", barcode); |
| | | List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | if (waitPakins.isEmpty()) { |
| | | log.error("无此入库条码数据。条码号={}", barcode); |
| | | continue; |
| | | } |
| | | |
| | | // 插入工作主档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | wrkMast.setIoPri(10D); // 优先级:10 |
| | | wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | wrkMast.setStaNo(startupDto.getStaNo()); |
| | | wrkMast.setLocNo(startupDto.getLocNo()); |
| | | wrkMast.setBarcode(barcode); // 托盘码 |
| | | wrkMast.setFullPlt("Y"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("N"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | // wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | Integer insert = wrkMastMapper.insert(wrkMast); |
| | | if (insert == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)){ |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | try { |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 检索库位 |
| | | List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos); |
| | | // 插入工作明细档 |
| | | wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(startupDto.getStaNo()); |
| | | staProtocol.setPakMk(false); |
| | | staProtocol.setInreq1(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | // 插入工作主档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | wrkMast.setIoPri(10D); // 优先级:10 |
| | | wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | wrkMast.setStaNo(startupDto.getStaNo()); |
| | | wrkMast.setLocNo(startupDto.getLocNo()); |
| | | wrkMast.setBarcode(barcode); // 托盘码 |
| | | wrkMast.setFullPlt("Y"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("N"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | // wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | Integer insert = wrkMastMapper.insert(wrkMast); |
| | | if (insert == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)){ |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | // 将入库通知档修改为已启动 |
| | | if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) { |
| | | throw new CoolException("修改入库通知档状态为已启动失败"); |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo((short) workNo); |
| | | staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | staProtocol.setPakMk(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | @Async |
| | | public void generateStoreWrkFile2() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { continue; } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPakMk(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | @Async |
| | | public void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1() |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 && staProtocol.isPakMk()){ |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 1070) |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | | } |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | log.error("入库路径不存在"); |
| | | continue; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPakMk(false); |
| | | staProtocol.setInreq1(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | @Async |
| | | public void crnStnToOutStn() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta outSta : devp.getOutSta()) { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo()); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 更新工作档状态为14失败 todo:luxiaotao |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.IDLE |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档的工作状态为14失败,工作号"+wrkMast.getWrkNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 1.复位堆垛机 更新堆垛机信息 且 下发plc命令 todo:luxiaotao |
| | | crnProtocol.setStatus(CrnStatusType.IDLE); |
| | | crnProtocol.setTaskNo((short)0); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(4, crnProtocol))) { |
| | | throw new CoolException("更新堆垛机信息失败"); |
| | | } |
| | | |
| | | // 2.下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol))) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机站到库位 堆垛机入出库作业下发 |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | @Async |
| | | public void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0) { |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn); // 入库 |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn); // 出库 |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn); // 出库 |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn); // 入库 |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn); |
| | | this.locToLoc(crn, crnProtocol); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | private void crnStnToLoc(CrnSlave slave){ |
| | | @Async |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { continue; } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staDetl.getCanining().equals("Y")) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo()); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue()); |
| | | if(null == wrkMast) { |
| | | log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | private void locToCrnStn(CrnSlave slave){ |
| | | @Async |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId()); |
| | |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { continue; } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting().equals("Y") |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | private void locToLoc(CrnSlave slave){ |
| | | @Async |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的入库完成 |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Async |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.taskFinish == 1 && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)){ |
| | | wrkMast.setWrkSts(4L); |
| | | // 出库 + 拣料/盘点/并板出库中:12.吊车出库中 ==> 14.出库完成 |
| | | } else if (wrkMast.getWrkSts() == 12) { |
| | | wrkMast.setWrkSts(14L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 命令下发区 ------------------------------------------------------------------------- |
| | | // 复位 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(3, new CrnCommand()))) { |
| | | log.error("堆垛机复位命令下发失败,工作号={}", wrkMast.getWrkNo()); |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | |
| | | // 完成通知档 |
| | | // if (wrkMastMapper.updateWaitPakInStep2(wrkMast.getBarcode()) == 0) { |
| | | // log.error("入库通知档修改结束状态失败,workNo=[{}]", wrkMast.getWrkNo()); |
| | | // } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | public void recCrnErr(){ |
| | | |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { continue; } |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 0 && staProtocol.isPakMk()) { |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 检索库位 |
| | | StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null); |
| | | |
| | | try { |
| | | // 插入工作主档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setIoType(10); // 入出库状态:10.空板入库 |
| | | wrkMast.setIoPri(10D); // 优先级:10 |
| | | wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | wrkMast.setStaNo(startupDto.getStaNo()); |
| | | wrkMast.setLocNo(startupDto.getLocNo()); |
| | | wrkMast.setFullPlt("N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | // wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | Integer insert = wrkMastMapper.insert(wrkMast); |
| | | if (insert == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)){ |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo((short) workNo); |
| | | staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | staProtocol.setPakMk(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { continue; } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMatnr(), wrkDetl.getAnfme()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | @Async |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) {continue;} |
| | | if (staProtocol.getWorkNo() != 0) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | // led显示默认内容 |
| | | if (!ledThread.isResetStatus() && reset) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |