#

TQS

2023-03-01 f30a3efc28ee4d3f67ddf76bc360b676595e4b80

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -105,7 +105,7 @@
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
@@ -113,6 +113,29 @@
                    staProtocol = staProtocol.clone();
                }
                Short workNo = staProtocol.getWorkNo();

                //20230201. 2号堆垛机有出库任务时，禁止新板入库
                if (staProtocol.isLoading() && staProtocol.getWorkNo() == 9995) {
                    if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)100);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                    if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)200);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
@@ -313,7 +336,17 @@
                            }
                            List<WrkMast> wrkMasts1 = wrkMastMapper.selectWrkStsAndIoType(103);
                            if (wrkMasts1.size()!=0){
                                continue;
                                boolean flag = false;
                                for (WrkMast wrkMast1:wrkMasts1){
                                    if (!wrkMast1.getWrkNo().equals(wrkMast.getWrkNo())){
                                        flag = true;
                                        break;
                                    }
                                }
                                if (flag)  {
                                    News.error("MainServiceImpl  324行"+"104站点存在货物，捡料盘点货物暂时不重新入库！！！");
                                    continue;
                                }
                            }
                            break;
                        case 204:
@@ -325,7 +358,17 @@
                            }
                            List<WrkMast> wrkMasts2 = wrkMastMapper.selectWrkStsAndIoType(203);
                            if (wrkMasts2.size()!=0){
                                continue;
                                boolean flag = false;
                                for (WrkMast wrkMast1:wrkMasts2){
                                    if (!wrkMast1.getWrkNo().equals(wrkMast.getWrkNo())){
                                        flag = true;
                                        break;
                                    }
                                }
                                if (flag)  {
                                    News.error("MainServiceImpl  346行"+"204站点存在货物，捡料盘点货物暂时不重新入库！！！");
                                    continue;
                                }
                            }
                            break;
                        default:
@@ -478,6 +521,7 @@
                            // 更新工作档数据状态
                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                            wrkMast.setIoPri(13D);
                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
                            wrkMast.setCrnNo(dto.getCrnNo());
@@ -701,6 +745,7 @@
                        // 更新工作档状态为 17.出库完成
                        wrkMast.setWrkSts(17L);
                        wrkMast.setSteNo(0);
                        wrkMast.setIoPri(15D);
                        wrkMast.setCrnEndTime(new Date());
                        if (wrkMastMapper.updateById(wrkMast) != 0) {
                            // 复位堆垛机
@@ -791,18 +836,18 @@
                continue;
            }

            //加强判断，只要存在移库任务，说明出库任务未完全结束，不执行入库任务
            WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId());
            if(!Cools.isEmpty(one)){
                News.error("入库 ===>> 存在移库未完成任务，不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId());
                continue;
            }

            // 获取工作状态为 2,3,4,5,6 的入库工作档
            WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo());
            if(null == wrkMast) {
//                News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo());
                continue;
            }

            //加强判断，只要存在移库任务，说明出库任务未完全结束，不执行入库任务
            WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId());
            if(!Cools.isEmpty(one)){
                News.error("入库 ===>> 存在移库未完成任务，不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId());
//                continue;
            }

            // 判断是否已存在小车绑定任务
@@ -1006,11 +1051,41 @@
                continue;
            }

            if (wrkMast.getWrkSts() == 11 && (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107)){
                Integer sour = wrkMast.getStaNo();
                List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType(sour);
                if (wrkMasts.size() > 0){
            // 获取堆垛机出库站信息
            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }

            if (wrkMast.getCrnNo().equals(2)){
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                    News.error("MainServiceImpl  locToCrnStn"+"103非出库模式，禁止出库。任务号:{}！！！",wrkMast.getWrkNo());
                    continue;
                }
                if (wrkMast.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                    News.error("MainServiceImpl  locToCrnStn"+"203非出库模式，禁止出库。任务号:{}！！！",wrkMast.getWrkNo());
                    continue;
                }

                if (wrkMast.getWrkSts() == 11 && (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107)){
                    Integer sour = wrkMast.getSourceStaNo();
                    List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType0(sour);
                    if (wrkMasts.size() > 0){
                        News.error("MainServiceImpl  1028行"+"存在捡料、盘点未入库货物，2号堆垛机暂时禁止出库！！！");
                        continue;
                    }
                }

                if (wrkMast.getWrkSts() == 11 && wrkMast.getIoType() == 101){
                    Integer sour = wrkMast.getSourceStaNo();
                    List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType1(sour);
                    if (wrkMasts.size() > 0){
                        News.error("MainServiceImpl  1028行"+"204存在全板出库中货物，2号堆垛机暂时禁止全板出库！！！");
                        continue;
                    }
                }
            }

@@ -1066,7 +1141,9 @@
                                    if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                                        News.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
                                    }
                                    flag = true;
                                    if (waitWrkMast.getWrkSts() != 17) {
                                        flag = true;
                                    }
                                    break;
                                }
                            }
@@ -1111,17 +1188,10 @@
            // 获取源库位信息
            LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
            if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) {
                News.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
                News.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts());
                continue;
            }
            // 获取堆垛机出库站信息
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }

            // 查询站点详细信息
            BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
            if (staDetl == null) {
@@ -1526,7 +1596,7 @@
                    if(deepLoc != null && !deepLoc.getLocSts().equals("F")
                            && !deepLoc.getLocSts().equals("D")
                            && !deepLoc.getLocSts().equals("O")
                            && (waitWrkMast!=null && waitWrkMast.getWrkSts()<17)){
                            && (waitWrkMast!=null && waitWrkMast.getWrkSts()<18)){
                        News.error("移库再回库时，深库位组深库位状态为作业中 ===>> deepLoc={},loc_sts={}", deepLoc.getLocNo(), deepLoc.getLocSts());
                        flag = true;
                        break;
@@ -1552,7 +1622,7 @@
                            }
                        }
                        LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo());
                        if(sourceLoc.getLocSts().equals("F") || sourceLoc.getLocSts().equals("D")){
                        if(sourceLoc.getLocSts().equals("R") || sourceLoc.getLocSts().equals("D")){
                            sourceLoc.setLocSts("R"); // R.出库预约
                            sourceLoc.setModiTime(new Date());
                            if (!locMastService.updateById(sourceLoc)) {
@@ -2226,6 +2296,10 @@
        SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo);
        SteProtocol steProtocol = steThread.getSteProtocol();
        if (steProtocol == null) { return; }
        if(steProtocol.getLoad() == 1){
            News.error("小车上方有货，无法下发任务===>>{}", steNo);
            return;
        }
        if (steProtocol.isIdle() && steProtocol.getLoad() == 0) {
            // 堆垛机空闲
            if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) {
@@ -2645,7 +2719,7 @@
                            String locSts = "";
                            // 库位移转判断是否为空板移转
                            if (wrkMast.getEmptyMk().equals("N")) {
                                locSts = "F";
                                locSts = "R";
                                // 转移库存明细数据: 库存号 由工作档源库位变为目标库位
                                if (!locDetlService.updateLocNo(wrkMast.getLocNo(), wrkMast.getSourceLocNo())) {
                                    News.error("库位移转 ===>> 转移库存明细数据失败；[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo());
@@ -3180,13 +3254,36 @@
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
                // 获取空板入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }

                //20230201. 2号堆垛机有出库任务时，禁止新板入库
                if (staProtocol.isLoading() && staProtocol.getWorkNo() == 9995) {
                    if ( emptyInSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)100);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  storeEmptyPlt"+"103为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                    if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)200);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  storeEmptyPlt"+"203为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                }

                // 站点条件判断
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
@@ -3313,6 +3410,7 @@
                }
                ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                ledCommand.setStaNo(wrkMast.getStaNo());
                ledCommand.setBarcode(wrkMast.getBarcode());
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> {
@@ -3762,8 +3860,27 @@
                if(Utils.getGroupRow(one.getLocNo()) != Utils.getGroupRow(shallowLoc.getLocNo())
                    || Utils.getBay(one.getLocNo()) != Utils.getBay(shallowLoc.getLocNo())
                    || Utils.getLev(one.getLocNo()) != Utils.getLev(shallowLoc.getLocNo())){
                    loc = one;
                    break;

                    boolean success = true;
                    List<String> insideLoc = Utils.getGroupInsideLoc(one.getLocNo());
                    for (String inside : insideLoc) {
                        if (locMastService.selectById(inside).getLocSts().equals("P")
                                || locMastService.selectById(inside).getLocSts().equals("R")
                                || locMastService.selectById(inside).getLocSts().equals("S")
                                || locMastService.selectById(inside).getLocSts().equals("Q")) {
                            success = false; break;
                        }
                    }

                    Integer steNo = this.hasCar(one.getLocNo());
                    if (steNo != null) {
                        continue;
                    }

                    if (success) {
                        loc = one;
                        break;
                    }
                }
            }

@@ -3840,4 +3957,63 @@
        }
    }

    /**
     * 入出库模式切换函数
     */
    public synchronized void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());

                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    Integer sourceStaNo = inSta.getStaNo()==103 ? 104 : 204;
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(sourceStaNo);
                    switch (inSta.getStaNo()) {
                        case 103://1F
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
//                                    devpThread.ioModeOf1F = IoModeType.PAKOUT_BOOTING;
//                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
//                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
//                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
//                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
//                                        // 出库模式
                                        devpThread.ioModeOf1F = IoModeType.PAKOUT_MODE;
//                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 203://2F
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
//                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
//                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
//                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
//                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
//                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
//                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
//                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }
                }

            }

        } catch (Exception e) {
            e.printStackTrace();
        }
    }

}