| | |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.TestMastMapper; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private TestMastService testMastService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | @Value("${test.url}") |
| | | private String testUrl; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | inSta.setStaNo(102); |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | barcode="ILY0127 0001"; |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | locTypeDto.setLocType1((short)1); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | |
| | | continue; |
| | | } |
| | | |
| | | //堆垛机回原点任务中 |
| | | if(crnThread.isBackHpFlag()){ |
| | | continue; |
| | | } |
| | | // //堆垛机回原点任务中 |
| | | // if(crnThread.isBackHpFlag()){ |
| | | // continue; |
| | | // } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 库位移转 |
| | | this.stnToStn(crn, crnProtocol); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | this.crnRebackHp(crnProtocol, crnThread); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | } |
| | |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatNo(), wrkDetl.getMatName(), wrkDetl.getQty()))); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(now); |
| | | wrkDetl.setQty(locDetl.getQty()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(now); |
| | | wrkDetl.setModiTime(now); |
| | |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setQty(locDetl.getQty()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | public void outOfDevp() { |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 站到站 ===>> 堆垛机109站到108站 |
| | | * 109防爆沙箱站点 出库 到 108站点 |
| | | */ |
| | | public void stnToStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | if(crnStn.getStaNo()!=109){ continue; } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(108); |
| | | if (staProtocol1 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol1 = staProtocol1.clone(); |
| | | } |
| | | if (!staProtocol1.isAutoing() || staProtocol1.isLoading() || staProtocol1.getWorkNo() != 0 || !staProtocol1.isOutEnable()) { |
| | | flag = false; |
| | | } |
| | | |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short)9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)2); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)19); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)1); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", 1, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 根据PLC按钮测试信号,发送启动申请到测试系统 |
| | | */ |
| | | @Transactional |
| | | public void startTest() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | if(null != devpThread){ |
| | | int channel = 0; |
| | | for (int i = 0; i < 4; i++){ |
| | | switch (i){ |
| | | case 0: |
| | | channel = devpThread.startSignal1; |
| | | break; |
| | | case 1: |
| | | channel = devpThread.startSignal2; |
| | | break; |
| | | case 2: |
| | | channel = devpThread.startSignal3; |
| | | break; |
| | | case 3: |
| | | channel = devpThread.startSignal4; |
| | | break; |
| | | } |
| | | if (channel == 1){ |
| | | TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>() |
| | | .eq("channel",(i+1)).eq("status",0)); |
| | | if(null != testMast){ |
| | | Date now = new Date(); |
| | | //http请求测试 |
| | | TestDto testDto = new TestDto(); |
| | | testDto.setLocNo(testMast.getLocNo()); |
| | | testDto.setBarcode(testMast.getBarcode()); |
| | | testDto.setUserId(testMast.getUserId()); |
| | | testDto.setRequestTime(DateUtils.convert(now)); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(testUrl) |
| | | .setPath("/testUrlPath") |
| | | .setJson(JSON.toJSONString(testDto)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | //更新测试表状态 |
| | | testMast.setStatus(1); |
| | | testMast.setModiTime(now); |
| | | if(!testMastService.update(testMast,new EntityWrapper<TestMast>() |
| | | .eq("channel",1).eq("status",0))){ |
| | | throw new CoolException("更新产品测试状态失败"); |
| | | } |
| | | // //更新库位状态,锁定pack状态,禁止入出库作业 |
| | | // LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",testMast.getLocNo())); |
| | | // if(null != locMast){ |
| | | // locMast.setPackStatus(2);//测试中 |
| | | // locMast.setModiTime(now); |
| | | // if(!locMastService.update(locMast,new EntityWrapper<LocMast>().eq("loc_no",testMast.getLocNo()))){ |
| | | // throw new CoolException("产品开始测试,更新目标库位锁定状态失败"); |
| | | // } |
| | | // } |
| | | //复位PLC信号 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, i*2)); |
| | | } else { |
| | | log.error("请求接口失败!!!url:{},request:{},response:{}", testUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(testDto), response); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("启动测试 ===>> 启动测试失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | } |