自动化立体仓库 - WCS系统
#
lsh
2024-06-27 efad59da8921d93537fca47d6ec2512e312bc1c3
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -304,7 +304,7 @@
            int[] staNosRgv = {623,624,625,626};
            for (int i = 0; i < staNosRgv.length; i++) {
                OperateResultExOne<byte[]> resultRgv = siemensS7Net.Read("DB100."+(1800+i*6), (short) 5);
                OperateResultExOne<byte[]> resultRgv2 = siemensS7Net.Read("DB100."+(1824+i*4), (short) 4);
                OperateResultExOne<byte[]> resultRgv2 = siemensS7Net.Read("DB100."+(1824+i*10), (short) 8);
                if (resultRgv.IsSuccess) {
                    Integer siteId = staNosRgv[i]; // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
@@ -316,18 +316,25 @@
                    try{
                        staProtocol.setEndRow(siemensS7Net.getByteTransform().TransInt16(resultRgv2.Content, 0));     // 小车目标位
                        staProtocol.setNowRow(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 2));   // 当前位置
                        staProtocol.setNowRow(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 0));   // 当前位置
                        boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRgv.Content, 4, 1);
                        boolean[] status2 = siemensS7Net.getByteTransform().TransBool(resultRgv2.Content, 2, 1);
                        staProtocol.setRGV1(status[0]);  // 自动
                        staProtocol.setRGV2(status[1]);  // 有物
                        staProtocol.setRGV3(status[2]); // 可入
                        staProtocol.setRGV4(status2[0]);//
                        staProtocol.setRGV5(status2[1]);  //
                        staProtocol.setRGV6(status2[2]);  // 满托盘
                        staProtocol.setRGV1(status[0]);  // 小车无货空闲
                        staProtocol.setRGV2(status[1]);  // 小车输送线取货到位
                        staProtocol.setRGV3(status[2]); // 小车运行中
//                        staProtocol.setRGV11(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 2));  // 小车无货空闲
//                        staProtocol.setRGV22(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 2));  // 小车输送线取货到位
//                        staProtocol.setRGV33(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 2)); //小车运行中
                        staProtocol.setRGV44(siemensS7Net.getByteTransform().TransInt16(resultRgv2.Content, 2));//小车改左侧货物目标站
                        staProtocol.setRGV55(siemensS7Net.getByteTransform().TransInt16(resultRgv2.Content, 4));  //小车改右侧货物目标站
                        staProtocol.setRGV66(siemensS7Net.getByteTransform().TransInt16(resultRgv2.Content, 6));  // 上位机清除平移车资料
                        staProtocol.setRGV4(staProtocol.getRGV44() != 0 && staProtocol.getRGV44() != 2);//小车改左侧货物目标站
                        staProtocol.setRGV5(staProtocol.getRGV55() != 0 && staProtocol.getRGV55() != 2);  //小车改右侧货物目标站
                        staProtocol.setRGV6(staProtocol.getRGV66() != 0 && staProtocol.getRGV66() != 2);  // 上位机清除平移车资料
                    }catch (Exception e){
                        System.out.println(e.getMessage());
                        log.error("读取RGV信息失败"+e.getMessage());
                    }
                }
            }
@@ -561,24 +568,27 @@
        }
        boolean rgv6 = staProtocol.isRGV6();
        OperateResult result1 = null;
        OperateResult result2 = null;
        String resultV1 = "";
        short resultS1 = 1;
        short resultS2 = 2;
        switch (staProtocol.getSiteId()){
            case 623:
                resultV1 = "DB100.1826.2";
                resultV1 = "DB100.1830";
                break;
            case 624:
                resultV1 = "DB100.1830.2";
                resultV1 = "DB100.1840";
                break;
            case 625:
                resultV1 = "DB100.1834.2";
                resultV1 = "DB100.1850";
                break;
            case 626:
                resultV1 = "DB100.1838.2";
                resultV1 = "DB100.1860";
                break;
            default:
                return;
        }
        result1 = siemensS7Net.Write(resultV1, rgv6);
        result1 = siemensS7Net.Write(resultV1, resultS1);
        //硫化罐任务写入后,回读一次,看是否成功
        try {
@@ -592,26 +602,71 @@
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, rgv6);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
                if (resultRead1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    if (status[2]){
                    short status = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
                    if (status == 1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, rgv6);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, rgv6);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入RGV数据后回读出错,异常:"+e);
            }
            writeCount++;
        } while (writeCount<6);
        result2 = siemensS7Net.Write(resultV1, resultS2);
        //硫化罐任务写入后,回读一次,看是否成功
        try {
            Thread.sleep(200);
        } catch (InterruptedException e) {
            e.printStackTrace();
        }
        writeCount = 1;
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
                if (resultRead1.IsSuccess) {
                    short status = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
                    if (status == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
@@ -630,72 +685,118 @@
        boolean rgv4 = staProtocol.isRGV4();
        boolean rgv5 = staProtocol.isRGV5();
        OperateResult result1 = null;
        OperateResult result2 = null;
        String resultV1 = "";
        switch (staProtocol.getSiteId()){
            case 623:
                resultV1 = "DB100.1826";
                break;
            case 624:
                resultV1 = "DB100.1830";
                break;
            case 625:
                resultV1 = "DB100.1834";
                break;
            case 626:
                resultV1 = "DB100.1838";
                break;
            default:
                return;
        }
        short resultS1 = 1;
        short resultS2 = 2;
        if (rgv4){
            result1 = siemensS7Net.Write(resultV1+".0", rgv4);
        } else {
            result1 = siemensS7Net.Write(resultV1+".1", rgv5);
            switch (staProtocol.getSiteId()){
                case 623:
                    resultV1 = "DB100.1826";
                    break;
                case 624:
                    resultV1 = "DB100.1836";
                    break;
                case 625:
                    resultV1 = "DB100.1846";
                    break;
                case 626:
                    resultV1 = "DB100.1856";
                    break;
                default:
                    return;
            }
        } else if (rgv5){
            switch (staProtocol.getSiteId()){
                case 623:
                    resultV1 = "DB100.1828";
                    break;
                case 624:
                    resultV1 = "DB100.1838";
                    break;
                case 625:
                    resultV1 = "DB100.1848";
                    break;
                case 626:
                    resultV1 = "DB100.1858";
                    break;
                default:
                    return;
            }
        }
        result1 = siemensS7Net.Write(resultV1, resultS1);
        //硫化罐任务写入后,回读一次,看是否成功
        try {
            Thread.sleep(200);
        } catch (InterruptedException e) {
            e.printStackTrace();
        }
        int writeCount = 1;
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    if (rgv4){
                        result1 = siemensS7Net.Write(resultV1+".0", rgv4);
                    } else {
                        result1 = siemensS7Net.Write(resultV1+".1", rgv5);
                    }
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
                if (resultRead1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    if (status[rgv4? 0:1]){
//                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    short statusR1 = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
                    if (statusR1 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        if (rgv4){
                            result1 = siemensS7Net.Write(resultV1+".0", rgv4);
                        } else {
                            result1 = siemensS7Net.Write(resultV1+".1", rgv5);
                        }
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    if (rgv4){
                        result1 = siemensS7Net.Write(resultV1+".0", rgv4);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入RGV数据后回读出错,异常:"+e);
            }
            writeCount++;
        } while (writeCount<6);
        result2 = siemensS7Net.Write(resultV1, resultS2);
        writeCount = 1;
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
                if (resultRead1.IsSuccess) {
//                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    short statusR1 = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
                    if (statusR1 == resultS2){
                        break;
                    } else {
                        result1 = siemensS7Net.Write(resultV1+".1", rgv5);
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;