| | |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.cpmmandParam.CrnCommandParam; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | * 堆垛机是否在回原点运动中标记 |
| | | */ |
| | | private boolean backHpFlag = false; |
| | | private boolean backHpFlagTwo = false; |
| | | |
| | | public SiemensCrnThread(CrnSlave slave) { |
| | | this.slave = slave; |
| | |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | this.connect(); |
| | | sign = System.currentTimeMillis(); |
| | | while (isRunning) { |
| | | try { |
| | | int step = 1; |
| | |
| | | command2.setDestinationPosZ((short)0); // 目标库位层 |
| | | write5(command2); |
| | | break; |
| | | // 复位 |
| | | case 7: |
| | | write9((CrnCommandParam) task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | |
| | | crnProtocol.setMode((short) -1); |
| | | // crnProtocol.setTaskNo((short)0); |
| | | crnProtocol.setStatus((short)-1); |
| | | crnProtocol.setStatusTwo((short)-1); |
| | | crnProtocol.setBay((short)0); |
| | | crnProtocol.setLevel((short)0); |
| | | crnProtocol.setForkPos((short) -1); |
| | |
| | | crnProtocol.setyDistance((short) 0); |
| | | crnProtocol.setxDuration((short) 0); |
| | | crnProtocol.setyDuration((short) 0); |
| | | |
| | | // 根据实时信息更新数据库 |
| | | BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class); |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | basCrnp.setCrnSts((int)crnProtocol.getMode()); |
| | | basCrnp.setCrnStatusOne(-1); |
| | | basCrnp.setCrnStatusTwo(-1); |
| | | if (!basCrnpService.updateById(basCrnp)){ |
| | | log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | |
| | | */ |
| | | private void readStatus(){ |
| | | try { |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 56); |
| | | OperateResultExOne<byte[]> result = new OperateResultExOne<byte[]>(); |
| | | if (slave.getId()>2 && slave.getId()<6){ |
| | | result = siemensNet.Read("DB101.0", (short) 66); |
| | | } else { |
| | | result = siemensNet.Read("DB101.0", (short) 56); |
| | | } |
| | | if (result.IsSuccess) { |
| | | if (null == crnProtocol) { |
| | | crnProtocol = new CrnProtocol(); |
| | |
| | | crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 6)); |
| | | crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 8)); |
| | | crnProtocol.setForkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10)); |
| | | crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | crnProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | crnProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | crnProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | crnProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | crnProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | crnProtocol.setySpeed(siemensNet.getByteTransform().TransInt16(result.Content, 32)); |
| | | crnProtocol.setzSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 36)); |
| | | crnProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 40)); |
| | | crnProtocol.setyDistance(siemensNet.getByteTransform().TransInt16(result.Content, 44)); |
| | | crnProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48)); |
| | | crnProtocol.setyDuration(siemensNet.getByteTransform().TransInt16(result.Content, 52)); |
| | | |
| | | if (slave.getId()<3 || slave.getId()>5){ |
| | | crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | crnProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | crnProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | crnProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | crnProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | crnProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | crnProtocol.setySpeed(siemensNet.getByteTransform().TransInt16(result.Content, 32)); |
| | | crnProtocol.setzSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 36)); |
| | | crnProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 40)); |
| | | crnProtocol.setyDistance(siemensNet.getByteTransform().TransInt16(result.Content, 44)); |
| | | crnProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48)); |
| | | crnProtocol.setyDuration(siemensNet.getByteTransform().TransInt16(result.Content, 52)); |
| | | } else { |
| | | crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | |
| | | //工位2数据 无则无需理会 |
| | | try{ |
| | | crnProtocol.setTaskNoTwo(siemensNet.getByteTransform().TransInt16(result.Content, 56)); |
| | | crnProtocol.setStatusTwo(siemensNet.getByteTransform().TransInt16(result.Content, 56)); |
| | | crnProtocol.setForkPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 58)); |
| | | crnProtocol.setLiftPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 60)); |
| | | crnProtocol.setLoadedTwo(siemensNet.getByteTransform().TransInt16(result.Content, 64)); |
| | | }catch (Exception e){ |
| | | crnProtocol.setTaskNoTwo(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | crnProtocol.setStatusTwo(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | crnProtocol.setBayTwo(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | crnProtocol.setLevelTwo(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | crnProtocol.setForkPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | crnProtocol.setLoadedTwo(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | |
| | | crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | crnProtocol.setWalkPosTwo(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | |
| | | crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 30)); |
| | | crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 32)); |
| | | |
| | | crnProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 34)); |
| | | crnProtocol.setySpeed(siemensNet.getByteTransform().TransInt16(result.Content, 38)); |
| | | crnProtocol.setzSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 42)); |
| | | // crnProtocol.setzSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 42)); |
| | | |
| | | crnProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 50)); |
| | | crnProtocol.setyDistance(siemensNet.getByteTransform().TransInt16(result.Content, 54)); |
| | | crnProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 58)); |
| | | crnProtocol.setyDuration(siemensNet.getByteTransform().TransInt16(result.Content, 62)); |
| | | } |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 复位信号 |
| | | if (!Cools.isEmpty(crnProtocol.getStatusType()) && crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) { |
| | | log.error("-------------------------------------------第一步、[堆垛机号:{}, 工作号:{}, 载货台:{}]==>> 状态为10,等待确认!!", |
| | | slave.getId(),crnProtocol.getTaskNo(), crnProtocol.getLoaded()==1 ? "有物" : "无物"); |
| | | if (!Cools.isEmpty(crnProtocol.getStatusType()) && (crnProtocol.getStatusType().equals(CrnStatusType.WAITING) || crnProtocol.getStatusType().equals(CrnStatusType.SEPARATE_WAITING))) { |
| | | log.error("-------------------------工位1-------------------------第一步、[堆垛机号:{}, 工作号:{}, 载货台:{}]==>> 状态为{},等待确认!!", |
| | | slave.getId(),crnProtocol.getTaskNo(), crnProtocol.getLoaded()==1 ? "有物" : "无物",crnProtocol.getStatusType()); |
| | | if (resetFlag) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | backHpFlag = false; |
| | |
| | | resetFlag = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 复位信号 |
| | | if (!Cools.isEmpty(crnProtocol.getStatusTypeTwo()) && (crnProtocol.getStatusTypeTwo().equals(CrnStatusType.WAITING) || crnProtocol.getStatusTypeTwo().equals(CrnStatusType.SEPARATE_WAITING))) { |
| | | log.error("-------------------------工位2-------------------------第一步、[堆垛机号:{}, 工作号:{}, 载货台:{}]==>> 状态为{},等待确认!!", |
| | | slave.getId(),crnProtocol.getTaskNoTwo(), crnProtocol.getLoadedTwo()==1 ? "有物" : "无物",crnProtocol.getStatusTypeTwo()); |
| | | if (resetFlagTwo) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | backHpFlag = false; |
| | | if(crnProtocol.getTaskNoTwo()==9999){ |
| | | backHpFlagTwo = false; |
| | | } |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setAckFinish((short)1); |
| | | if (write5(crnCommand)) { |
| | | resetFlag = false; |
| | | resetFlagTwo = false; |
| | | } |
| | | } |
| | | } |
| | |
| | | array[9] = command.getCommand(); |
| | | OperateResult result18 = siemensNet.Write("DB100.18", (short)0); |
| | | OperateResult result = siemensNet.Write("DB100.0", array); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | |
| | | |
| | | |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | int writeCount = 1; |
| | | do { |
| | | try{ |
| | | if(!result.IsSuccess){ |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.0", array); |
| | | Thread.sleep(100); |
| | | writeCount++; |
| | | continue; |
| | | } |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | ){ |
| | | try{ |
| | | log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | log.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | log.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.0", array); |
| | | writeCount++; |
| | | continue; |
| | | } else { |
| | | log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | break; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机命令地址写入后回读出错,异常:"+e); |
| | | } |
| | | writeCount++; |
| | | } while (writeCount<6); |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | short commandFinish = 1; |
| | | Thread.sleep(100L); |
| | | result = siemensNet.Write("DB100.18", commandFinish); |
| | | int signFinish = 1; |
| | | while (signFinish<5){ |
| | | OperateResultExOne<byte[]> result10018 = siemensNet.Read("DB100.18", (short) 2); |
| | | short transInt16 = siemensNet.getByteTransform().TransInt16(result10018.Content, 0); |
| | | if (transInt16 != commandFinish){ |
| | | log.info("下发DB100.18 回读失败" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.18 回读失败" + "array:"+ JSON.toJSONString(array)); |
| | | result = siemensNet.Write("DB100.18", commandFinish); |
| | | signFinish++; |
| | | }else { |
| | | log.info("下发DB100.18" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.18" + "array:"+ JSON.toJSONString(array)); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |
| | |
| | | } |
| | | // convertRow(command); |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[9]; |
| | | // array[0] = command.getAckFinish(); |
| | | array[0] = command.getTaskNo(); |
| | | array[1] = command.getTaskMode(); |
| | | array[2] = command.getSourcePosX(); |
| | | array[3] = command.getSourcePosY(); |
| | | array[4] = command.getSourcePosZ(); |
| | | array[5] = command.getDestinationPosX(); |
| | | array[6] = command.getDestinationPosY(); |
| | | array[7] = command.getDestinationPosZ(); |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | // array[9] = command.getSourceStaNo(); |
| | | // array[10] = command.getDestinationStaNo(); |
| | | array[9] = command.getCommand(); |
| | | OperateResult result = siemensNet.Write("DB100.0", command.getAckFinish()); |
| | | OperateResult result2 = siemensNet.Write("DB100.20", array); |
| | | OperateResult result18 = siemensNet.Write("DB100.38", (short)0); |
| | | OperateResult result = siemensNet.Write("DB100.20", array); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | int writeCount = 1; |
| | | do { |
| | | try{ |
| | | if(!result.IsSuccess){ |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.20", array); |
| | | Thread.sleep(100); |
| | | writeCount++; |
| | | continue; |
| | | } |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.20", (short) 24); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | ){ |
| | | try{ |
| | | log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | log.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | log.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.20", array); |
| | | writeCount++; |
| | | continue; |
| | | } else { |
| | | log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | break; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机命令地址写入后回读出错,异常:"+e); |
| | | } |
| | | writeCount++; |
| | | } while (writeCount<6); |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | short commandFinish = 1; |
| | | Thread.sleep(100L); |
| | | result = siemensNet.Write("DB100.38", commandFinish); |
| | | int signFinish = 1; |
| | | while (signFinish<5){ |
| | | OperateResultExOne<byte[]> result10018 = siemensNet.Read("DB100.38", (short) 2); |
| | | short transInt16 = siemensNet.getByteTransform().TransInt16(result10018.Content, 0); |
| | | if (transInt16 != commandFinish){ |
| | | log.info("下发DB100.38 回读失败" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.38 回读失败" + "array:"+ JSON.toJSONString(array)); |
| | | result = siemensNet.Write("DB100.38", commandFinish); |
| | | signFinish++; |
| | | }else { |
| | | log.info("下发DB100.38" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.38" + "array:"+ JSON.toJSONString(array)); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 堆垛机[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | | command.getSourcePosY().intValue(), // 源列 |
| | | command.getSourcePosZ().intValue(), // 源层 |
| | | null, // 源站 |
| | | command.getDestinationPosX().intValue(), // 目标排 |
| | | command.getDestinationPosY().intValue(), // 目标列 |
| | | command.getDestinationPosZ().intValue(), // 目标层 |
| | | null, // 目标站 |
| | | null, // 响应结果 |
| | | null, // 修改时间 |
| | | null // 修改人员 |
| | | ); |
| | | bean.insert(basCrnOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入数据 工位2 |
| | | */ |
| | | private boolean write9(CrnCommandParam command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | // convertRow(command); |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | // array[9] = command.getSourceStaNo(); |
| | | // array[10] = command.getDestinationStaNo(); |
| | | array[9] = command.getCommand(); |
| | | OperateResult result18 = siemensNet.Write("DB100.38", (short)0); |
| | | OperateResult result = siemensNet.Write("DB100.20", array); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | int writeCount = 1; |
| | | do { |
| | | try{ |
| | | if(!result.IsSuccess){ |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.20", array); |
| | | Thread.sleep(100); |
| | | writeCount++; |
| | | continue; |
| | | } |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.20", (short) 24); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | ){ |
| | | try{ |
| | | log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | log.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | log.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | log.error("写入堆垛机plc数据失败,重新下发任务 回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount); |
| | | result = siemensNet.Write("DB100.20", array); |
| | | writeCount++; |
| | | continue; |
| | | } else { |
| | | log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | break; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机命令地址写入后回读出错,异常:"+e); |
| | | } |
| | | writeCount++; |
| | | } while (writeCount<6); |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | short commandFinish = 1; |
| | | Thread.sleep(100L); |
| | | result = siemensNet.Write("DB100.38", commandFinish); |
| | | int signFinish = 1; |
| | | while (signFinish<5){ |
| | | OperateResultExOne<byte[]> result10018 = siemensNet.Read("DB100.38", (short) 2); |
| | | short transInt16 = siemensNet.getByteTransform().TransInt16(result10018.Content, 0); |
| | | if (transInt16 != commandFinish){ |
| | | log.info("下发DB100.38 回读失败" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.38 回读失败" + "array:"+ JSON.toJSONString(array)); |
| | | result = siemensNet.Write("DB100.38", commandFinish); |
| | | signFinish++; |
| | | }else { |
| | | log.info("下发DB100.38" + "commandFinish:"+commandFinish); |
| | | log.info("下发DB100.38" + "array:"+ JSON.toJSONString(array)); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |