| | |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.WrkChargeMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | |
| | | private BasSteErrService basSteErrService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // 演示任务 |
| | | this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // if (null != wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // continue; |
| | | // } |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeReady(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机搬入小车 |
| | | */ |
| | | public void carMoveIn(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 36) { |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | } catch (Exception e) { |
| | | log.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recCrnErr(){ |
| | | private void recCrnErr(){ |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | if (true) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 穿梭车异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recSteErr(){ |
| | | private void recSteErr(){ |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | |
| | | continue; |
| | | } // 必须为演示状态 |
| | | |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | // if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | |
| | | String locNo = null; |
| | | Iterator<String> iterator = crn1DemoLocs.iterator(); |
| | | if (crn.getId() == 1) { |
| | | iterator = crn1DemoLocs.iterator(); |
| | | } else if (crn.getId() == 2) { |
| | | iterator = crn2DemoLocs.iterator(); |
| | | } else if (crn.getId() == 3) { |
| | | iterator = crn3DemoLocs.iterator(); |
| | | } |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | String lastLoc = ""; |
| | | if (crn.getId() == 1) { |
| | | lastLoc = crn1LastLoc; |
| | | } else if (crn.getId() == 2) { |
| | | lastLoc = crn2LastLoc; |
| | | } else if (crn.getId() == 3) { |
| | | lastLoc = crn3LastLoc; |
| | | } |
| | | if (!Cools.isEmpty(lastLoc)) { |
| | | if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) || !Utils.getGroupRow(lastLoc).equals(Utils.getGroupRow(next))) { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } else { |
| | | iterator.remove(); |
| | | } |
| | | } else { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | |
| | | } |
| | | if (!Cools.isEmpty(locNo)) { |
| | | if (crn.getId() == 1) { |
| | | crn1LastLoc = locNo; |
| | | } else if (crn.getId() == 2) { |
| | | crn2LastLoc = locNo; |
| | | } else if (crn.getId() == 3) { |
| | | crn3LastLoc = locNo; |
| | | } |
| | | } |
| | | |
| | | // log.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | // 获取移库工作档信息 |
| | | // WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId()); |
| | | // if (null != wrkMast) { continue; } |
| | | // |
| | | // LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId()); |
| | | // LocMast loc = locMastService.queryDemoLoc(crn.getId()); |
| | | // if (null == sourceLoc || null == loc) { continue; } |
| | | // |
| | | // String sourceLocNo = sourceLoc.getLocNo(); |
| | | // String locNo = loc.getLocNo(); |
| | | // |
| | | // // 获取工作号 |
| | | // int workNo = commonService.getWorkNo(WorkNoType.PICK.type); |
| | | // // 保存工作档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | // wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | // wrkMast.setIoPri(13D); |
| | | // wrkMast.setCrnNo(crn.getId()); |
| | | // wrkMast.setSourceLocNo(sourceLocNo); // 源库位 |
| | | // wrkMast.setLocNo(locNo); // 目标库位 |
| | | // wrkMast.setFullPlt("N"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板 |
| | | // wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码 |
| | | // wrkMast.setLinkMis("N"); |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // int res = wrkMastMapper.insert(wrkMast); |
| | | // if (res == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | |
| | | } |
| | | |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { continue; } // 必须为演示状态 |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | |
| | | log.info("{}号堆垛机正在演示", crn.getId()); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // // 获取移库工作档信息 |
| | | // WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId()); |
| | | // if (null != wrkMast) { continue; } |
| | | // |
| | | // LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId()); |
| | | // LocMast loc = locMastService.queryDemoLoc(crn.getId()); |
| | | // if (null == sourceLoc || null == loc) { continue; } |
| | | // |
| | | // String sourceLocNo = sourceLoc.getLocNo(); |
| | | // String locNo = loc.getLocNo(); |
| | | // |
| | | // // 获取工作号 |
| | | // int workNo = commonService.getWorkNo(WorkNoType.PICK.type); |
| | | // // 保存工作档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | // wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | // wrkMast.setIoPri(13D); |
| | | // wrkMast.setCrnNo(crn.getId()); |
| | | // wrkMast.setSourceLocNo(sourceLocNo); // 源库位 |
| | | // wrkMast.setLocNo(locNo); // 目标库位 |
| | | // wrkMast.setFullPlt("N"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板 |
| | | // wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码 |
| | | // wrkMast.setLinkMis("N"); |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // int res = wrkMastMapper.insert(wrkMast); |
| | | // if (res == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 工作档明细保存 |
| | | // List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | // for (LocDetl locDetl : locDetls) { |
| | | // WrkDetl wrkDetl = new WrkDetl(); |
| | | // wrkDetl.sync(locDetl); |
| | | // wrkDetl.setWrkNo(workNo); |
| | | // wrkDetl.setIoTime(new Date()); |
| | | // wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | // wrkDetl.setAppeTime(new Date()); |
| | | // wrkDetl.setModiTime(new Date()); |
| | | // if (!wrkDetlService.insert(wrkDetl)) { |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | // } |
| | | // } |
| | | // // 修改源库位状态 |
| | | // if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) { |
| | | // sourceLoc.setLocSts("R"); // R.出库预约 |
| | | // sourceLoc.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(sourceLoc)){ |
| | | // throw new CoolException("更新源库位状态失败"); |
| | | // } |
| | | // } else { |
| | | // throw new CoolException("源库位出库失败"); |
| | | // } |
| | | // // 修改目标库位状态 |
| | | // if (loc.getLocSts().equals("O")) { |
| | | // loc.setLocSts("S"); // S.入库预约 |
| | | // loc.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(loc)) { |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | // } |
| | | // } else { |
| | | // throw new CoolException("移转失败"); |
| | | // } |
| | | |
| | | // filter |
| | | if (wrkChargeService.selectCount(new EntityWrapper<WrkCharge>() |
| | | .eq("crn_no", crn.getId()).between("wrk_sts", 31, 36)) > 0) { |
| | | continue; |
| | | } |
| | | |
| | | int steNo = crn.getId(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | |
| | | // 只有当穿梭车空闲 并且 无任务时才继续执行 |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | String locNo = null; |
| | | Iterator<String> iterator = crn1DemoLocs.iterator(); |
| | | if (crn.getId() == 1) { |
| | | iterator = crn1DemoLocs.iterator(); |
| | | } else if (crn.getId() == 2) { |
| | | iterator = crn2DemoLocs.iterator(); |
| | | } else if (crn.getId() == 3) { |
| | | iterator = crn3DemoLocs.iterator(); |
| | | } |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | String lastLoc = ""; |
| | | if (crn.getId() == 1) { |
| | | lastLoc = crn1LastLoc; |
| | | } else if (crn.getId() == 2) { |
| | | lastLoc = crn2LastLoc; |
| | | } else if (crn.getId() == 3) { |
| | | lastLoc = crn3LastLoc; |
| | | } |
| | | if (!Cools.isEmpty(lastLoc)) { |
| | | if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) || !Utils.getGroupRow(lastLoc).equals(Utils.getGroupRow(next))) { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } else { |
| | | iterator.remove(); |
| | | } |
| | | } else { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | |
| | | } |
| | | if (!Cools.isEmpty(locNo)) { |
| | | if (crn.getId() == 1) { |
| | | crn1LastLoc = locNo; |
| | | } else if (crn.getId() == 2) { |
| | | crn2LastLoc = locNo; |
| | | } else if (crn.getId() == 3) { |
| | | crn3LastLoc = locNo; |
| | | } |
| | | } |
| | | |
| | | log.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | String sourceLocNo = Utils.getLocNo(steProtocol.getRow(), steProtocol.getBay(), steProtocol.getLev()); |
| | | |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setCrnNo(crn.getId()); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(5)); |
| | | wrkCharge.setWrkSts(31L); // 31.生成演示ID |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(sourceLocNo); |
| | | wrkCharge.setLocNo(locNo); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 演示取货 |
| | | */ |
| | | private void steMoveDemo(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkCharge wrkCharge = wrkChargeService.selectOne(new EntityWrapper<WrkCharge>().eq("crn_no", slave.getId()) |
| | | .in("wrk_sts", 31, 33, 35)); |
| | | if (null == wrkCharge) { |
| | | return; |
| | | } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == steProtocol) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 31.生成演示ID |
| | | if (wrkCharge.getWrkSts() == 31L) { |
| | | this.letCarBeReady(wrkCharge, steProtocol.getSteNo().intValue()); |
| | | wrkCharge.setWrkSts(32L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | // 33.小车待搬 |
| | | } else if (wrkCharge.getWrkSts() == 33L) { |
| | | LocMast locMast = locMastService.selectById(wrkCharge.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 33.小车待搬 => 34.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(34L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | // 35.小车就绪 |
| | | } else if (wrkCharge.getWrkSts() == 35L) { |
| | | |
| | | int steNo = steProtocol.getSteNo().intValue(); |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | SteTaskModeType originByLoc = SteTaskModeType.findOriginByLoc(steProtocol.getRow()); |
| | | if (originByLoc.equals(SteTaskModeType.GO_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.BACK_ORIGIN; |
| | | } else if (originByLoc.equals(SteTaskModeType.BACK_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.GO_ORIGIN; |
| | | } else { |
| | | return; |
| | | } |
| | | steCommand.setTaskMode(originByLoc); |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 35.小车就绪 => 36.小车走行 |
| | | wrkCharge.setWrkSts(36L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |