自动化立体仓库 - WCS系统
#
zc
9 天以前 ef942fc4483059aa0526e913f9be41982df7bb79
src/main/java/com/zy/common/service/CommonService.java
@@ -1,30 +1,25 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.core.properties.SlaveProperties;
import com.zy.asrs.domain.param.*;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.entity.WrkLastno;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.service.WrkLastnoService;
import com.zy.asrs.service.WrkMastLogService;
import com.zy.asrs.service.WrkMastService;
import com.zy.core.News;
import com.zy.core.enums.WrkIoType;
import com.zy.core.enums.WrkStsType;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.List;
import java.util.Date;
/**
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
@@ -32,27 +27,17 @@
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkMastLogService wrkMastLogService;
    @Autowired
    private WrkLastnoService wrkLastnoService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private LocDetlService locDetlService;
    /**
     * 生成工作号
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
    public synchronized int getWorkNo(Integer wrkMk) {
        WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
@@ -61,17 +46,17 @@
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            WrkMast wrkMast = wrkMastService.selectByWorkNo(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
@@ -79,246 +64,11 @@
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo)!=null) {
            if (wrkMastService.selectByWorkNo(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径工作类型
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            case 110:
                whsType = 4;
                break;
            case 301:
                whsType = 5;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo);
        }
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                        if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            // 1-4排
            if (whsType == 1) {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            // 5-8排
            } else if (whsType == 2) {
                curRow = curRow - 4;
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1 + 1, true)) {
                        // 偏移量补偿
                        curRow = curRow + 4;
                        crnNo = crnNo1 + 1;
                        break;
                    }
                }
            // 126空板入 1-8排
            } else {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
        }
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            } else {
                times = 0;
            }
            // 轻货物找轻库位为空时,可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }
    public static void main(String[] args) {
        System.out.println(Arith.remainder(1, 4));
        System.out.println("0200201".substring(0, 2));
        String locNo = "0800201";
        int row = Integer.parseInt(locNo.substring(0, 2));
        double remainder = Arith.remainder(row, 4);
        int targetRow;
        if (remainder == 1) {
            // 得到当前库位的外围库位
            targetRow =  row + 1;
        } else if (remainder == 0) {
            // 得到当前库位的内围库位
            targetRow =  row - 1;
        } else {
            return;
        }
        String zerofill = zerofill(String.valueOf(targetRow), 2)+locNo.substring(2);
        System.out.println(zerofill);
    }
    public static String zerofill(String msg, Integer count) {
@@ -328,11 +78,187 @@
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
            for (int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
    public boolean completeTask(CompleteTaskParam param) {
        Integer wrkNo = param.getWrkNo();
        WrkMast wrkMast = wrkMastService.selectByWorkNo(wrkNo);
        if (null == wrkMast) {
            throw new CoolException("任务不存在");
        }
        if (wrkMast.getIoType() == WrkIoType.IN.id) {
            wrkMast.setWrkSts(WrkStsType.COMPLETE_INBOUND.sts);
        } else if (wrkMast.getIoType() == WrkIoType.OUT.id) {
            wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
        } else if (wrkMast.getIoType() == WrkIoType.SHUTTLE_MOVE.id) {
            wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts);
        } else if (wrkMast.getIoType() == WrkIoType.SHUTTLE_CHARGE.id) {
            wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts);
        } else if (wrkMast.getIoType() == WrkIoType.LOC_MOVE.id) {
            wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts);
        }
        wrkMast.setModiTime(new Date());
        wrkMastService.updateById(wrkMast);
        return true;
    }
    public boolean cancelTask(CancelTaskParam param) {
        Integer wrkNo = param.getWrkNo();
        WrkMast wrkMast = wrkMastService.selectByWorkNo(wrkNo);
        if (null == wrkMast) {
            throw new CoolException("任务不存在");
        }
        wrkMast.setMk("taskCancel");
        wrkMast.setModiTime(new Date());
        wrkMastService.updateById(wrkMast);
        return true;
    }
    //移库任务
    public boolean createLocMoveTask(CreateLocMoveTaskParam param) {
        Date now = new Date();
        LocMast sourceLocMast = locMastService.queryByLoc(param.getSourceLocNo());
        if (null == sourceLocMast) {
            throw new CoolException("源库位不存在");
        }
//        if (!sourceLocMast.getLocSts().equals("F")) {
//            throw new CoolException("源库位不处于在库状态");
//        }
        LocMast locMast = locMastService.queryByLoc(param.getLocNo());
        if (null == locMast) {
            throw new CoolException("目标库位不存在");
        }
//        if (!locMast.getLocSts().equals("O")) {
//            throw new CoolException("目标库位不处于空库状态");
//        }
        // 获取工作号
        int workNo = getWorkNo(WrkIoType.LOC_MOVE.id);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(WrkStsType.NEW_LOC_MOVE.sts); // 工作状态:501.生成移库任务
        wrkMast.setIoType(WrkIoType.LOC_MOVE.id); // 入出库状态: 201.移库任务
        wrkMast.setIoPri(800D);
        wrkMast.setSourceLocNo(param.getSourceLocNo());
        wrkMast.setLocNo(param.getLocNo()); // 目标库位
        wrkMast.setWmsWrkNo(param.getTaskNo());
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            News.error("移库任务 --- 保存工作档失败!");
            throw new CoolException("保存工作档失败");
        }
//        sourceLocMast.setLocSts("R");
//        sourceLocMast.setModiTime(new Date());
//        locMastService.updateById(sourceLocMast);
//
//        locMast.setLocSts("S");
//        locMast.setModiTime(new Date());
//        locMastService.updateById(locMast);
        return true;
    }
    //入库任务
    public boolean createInTask(CreateInTaskParam param) {
        Date now = new Date();
        LocMast locMast = locMastService.queryByLoc(param.getLocNo());
        if (null == locMast) {
            throw new CoolException("目标库位不存在");
        }
        if (!locMast.getLocSts().equals("O")) {
            throw new CoolException("目标库位不处于空库状态");
        }
        WrkMast wms_wrk_no = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wms_wrk_no", param.getTaskNo()));
        if (wms_wrk_no!=null){
            throw new CoolException("工作当已经存在");
        }
        // 获取工作号
        int workNo = getWorkNo(WrkIoType.IN.id);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(WrkStsType.NEW_INBOUND.sts); // 工作状态:1.生成入库任务
        wrkMast.setIoType(WrkIoType.IN.id); // 入出库状态: 1.入库
        wrkMast.setIoPri(100D);
        wrkMast.setLocNo(param.getLocNo()); // 目标库位
        wrkMast.setSourceStaNo(param.getSourceStaNo());//源站
        wrkMast.setStaNo(param.getStaNo());//目标站
        wrkMast.setWmsWrkNo(param.getTaskNo());
        wrkMast.setBarcode(param.getBarcode());
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            News.error("入库任务 --- 保存工作档失败!");
            throw new CoolException("保存工作档失败");
        }
        locMast.setLocSts("S");
        locMast.setModiTime(new Date());
        locMastService.updateById(locMast);
        return true;
    }
    //出库任务
    public boolean createOutTask(CreateOutTaskParam param) {
        Date now = new Date();
        LocMast locMast = locMastService.queryByLoc(param.getSourceLocNo());
        if (null == locMast) {
            throw new CoolException("源库位不存在");
        }
        if (!locMast.getLocSts().equals("F")) {
            throw new CoolException("源库位不处于在库状态");
        }
        WrkMast wms_wrk_no = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wms_wrk_no", param.getTaskNo()));
        if (wms_wrk_no!=null){
            throw new CoolException("工作当已经存在");
        }
        // 获取工作号
        int workNo = getWorkNo(WrkIoType.OUT.id);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(now);
        wrkMast.setWrkSts(WrkStsType.NEW_OUTBOUND.sts); // 工作状态:101.生成出库任务
        wrkMast.setIoType(WrkIoType.OUT.id); // 入出库状态: 101.出库
        wrkMast.setIoPri(100D);
        wrkMast.setSourceLocNo(param.getSourceLocNo()); // 源库位
        wrkMast.setStaNo(param.getStaNo());//目标站
        wrkMast.setWmsWrkNo(param.getTaskNo());
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            News.error("出库任务 --- 保存工作档失败!");
            throw new CoolException("保存工作档失败");
        }
        locMast.setLocSts("R");
        locMast.setModiTime(new Date());
        locMastService.updateById(locMast);
        return true;
    }
}