自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-03-15 ec1f480801fdc89e862f4e9bcad2aed47ae1d37b
src/main/java/com/zy/core/thread/SteThread.java
@@ -9,12 +9,12 @@
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasSte;
import com.zy.asrs.service.BasSteOptService;
import com.zy.asrs.service.BasSteService;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.SteStatusType;
import com.zy.core.model.SteSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.SteCommand;
@@ -72,7 +72,7 @@
                        break;
                }
                // 心跳
                heartbeat();
//                heartbeat();
                Thread.sleep(500);
            } catch (Exception e) {
                e.printStackTrace();
@@ -133,52 +133,52 @@
     */
    private void readStatus(){
        try {
            OperateResultExOne<byte[]> result = siemensS7Net.Read("V20", (short) 70);
            OperateResultExOne<byte[]> result = siemensS7Net.Read("DB4", (short) 70);
            if (result.IsSuccess) {
                if (null == steProtocol) {
                    steProtocol = new SteProtocol();
                }
//                steProtocol.setSteNo();
//                steProtocol.setMode();
//                steProtocol.setStatus();
                steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
                steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
//                steProtocol.setExecute();
//                steProtocol.setWaiting();
//                steProtocol.setAlarm();
//                steProtocol.setAlarm0();
//                steProtocol.setCharge();
                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt32(result.Content, 6));
                steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt32(result.Content, 10));
                steProtocol.setCharge(siemensS7Net.getByteTransform().TransInt16(result.Content, 14));
//                steProtocol.setFullCharge();
//                steProtocol.setLowCharge();
//                steProtocol.setFeed();
//                steProtocol.setLoca();
                steProtocol.setFeed(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));
                steProtocol.setLoca(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
//                steProtocol.setCloser();
//                steProtocol.setSpeed();
//                steProtocol.setPos();
//                steProtocol.setLoad();
//                steProtocol.setTrack();
//                steProtocol.setTaskNo();
//                steProtocol.setTaskType();
//                steProtocol.setRow();
//                steProtocol.setBay();
//                steProtocol.setLev();
//
//                steProtocol.setHisTaskNo();
//                steProtocol.setHisTaskStatus();
//                steProtocol.setCheckQty();
//                steProtocol.setReady();
//                steProtocol.setChargeNo();
//
//                steProtocol.setHeart();
//                steProtocol.setCrnStopRun();
//                steProtocol.setCrnStopFork();
//                steProtocol.setCrnAllowRun();
                steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 28));
                steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 30));
                steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 32));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 38));
                steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 42));
                steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 44));
                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 46));
                steProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result.Content, 48));
                steProtocol.setHisTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 58));
                steProtocol.setHisTaskStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 62));
                steProtocol.setCheckQty(siemensS7Net.getByteTransform().TransInt16(result.Content, 64));
                steProtocol.setReady(siemensS7Net.getByteTransform().TransInt16(result.Content, 66));
                steProtocol.setChargeNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 68));
                steProtocol.setHeart(siemensS7Net.getByteTransform().TransInt16(result.Content, 72));
                steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 74));
                steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 76));
                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 78));
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
                // 复位信号
                if (steProtocol.getStatusType().equals(SteStatusType.WAITING)) {
                if (steProtocol.getWaiting()) {
                    if (resetFlag) {
                        SteCommand steCommand = new SteCommand();
//                        steCommand.setAckFinish((short)1);
                        steCommand.setComplete(true);
                        if (write(steCommand) && confirmPos()) {
                            resetFlag = false;
                        }
@@ -188,12 +188,14 @@
                // 根据实时信息更新数据库
                BasSteService service = SpringUtils.getBean(BasSteService.class);
                BasSte basSte = new BasSte();
                basSte.setSteNo(slave.getId());
                if (!service.updateById(steProtocol.toSqlModel(basSte))){
                    log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                }
                if (null != service) {
                    BasSte basSte = new BasSte();
                    basSte.setSteNo(slave.getId());
                    if (!service.updateById(steProtocol.toSqlModel(basSte))){
                        log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                    }
                }
            } else {
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
@@ -216,32 +218,39 @@
            return false;
        }
        command.setSteNo(slave.getId());
        short[] array = new short[10];
//        array[0] = command.getAckFinish();
//        array[1] = command.getTaskNo();
//        array[2] = command.getTaskMode();
//        array[3] = command.getSourcePosX();
        OperateResult result = null;
        // 开始任务
        if (!command.getComplete()) {
            OperateResult result0 = siemensS7Net.Write("D0", command.getTaskNo());
            short[] array = new short[10];
            array[0] = command.getTaskMode();
//            array[1] = command.getTaskNo();
//            array[2] = command.getTaskMode();
//            array[3] = command.getSourcePosX();
//        array[4] = command.getSourcePosY();
//        array[5] = command.getSourcePosZ();
//        array[6] = command.getDestinationPosX();
//        array[7] = command.getDestinationPosY();
//        array[8] = command.getDestinationPosZ();
//        array[9] = command.getCommand();
        OperateResult result = siemensS7Net.Write("D0", array);
//        if (command.getAckFinish() == 0) {
//            short commandFinish = 1;
//            result = siemensS7Net.Write("D9", commandFinish);
//        }
            OperateResult result1 = siemensS7Net.Write("D0", array);
            // 确认开始任务
            if (result0.IsSuccess) {
                result = siemensS7Net.Write("D0", true);
            }
        // 任务完成
        } else {
            result = siemensS7Net.Write("D0", true);
        }
        try {
            // 日志记录
//            BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class);
//            BasCrnOpt basCrnOpt = new BasCrnOpt(
//                    command.getTaskNo().intValue(),    // 任务号
//                    command.getCrnNo(),    // 穿梭车[非空]
            BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
//            BasSteOpt basSteOpt = new BasSteOpt(
//                    command.getTaskNo(),    // 任务号
//                    command.getSteNo(),    // 穿梭车[非空]
//                    new Date(),    // 下发时间
//                    command.getTaskModeType().toString(),    // 模式
//                    command.getTaskModeType().desc,    // 模式
//                    command.getSourcePosX().intValue(),    // 源排
//                    command.getSourcePosY().intValue(),    // 源列
//                    command.getSourcePosZ().intValue(),    // 源层
@@ -254,12 +263,17 @@
//                    null,    // 修改时间
//                    null    // 修改人员
//            );
//            bean.insert(basCrnOpt);
//            bean.insert(basSteOpt);
        } catch (Exception ignore) {}
        if (result.IsSuccess) {
        if (result != null && result.IsSuccess) {
            // 维护数据库排列层
//            this.modifyPos();
            if (!steProtocol.getWaiting()) {
                this.lastRow = command.getRow().intValue();
                this.lastBay = command.getBay().intValue();
                this.lastLev = command.getLev().intValue();
            }
            log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
@@ -284,10 +298,19 @@
                    BasSteService service = SpringUtils.getBean(BasSteService.class);
                    BasSte basSte = service.selectById(slave.getId());
                    if (basSte != null) {
                        if (service.updatePos(this.lastRow, this.lastBay, this.lastLev) > 0) {
                            return true;
                        } else {
                            log.error("{}号穿梭车修改数据库定位失败!!!", slave.getId());
                        // 更新plc数据块
                        short[] arr = new short[] {this.lastRow.shortValue(), this.lastBay.shortValue(), this.lastLev.shortValue()};
                        OperateResult result = siemensS7Net.Write("D0", arr);
                        if (result.IsSuccess) {
                            // 更新数据库
                            if (service.updatePos(this.lastRow, this.lastBay, this.lastLev) > 0) {
                                this.lastRow = null;
                                this.lastBay = null;
                                this.lastLev = null;
                                return true;
                            } else {
                                log.error("{}号穿梭车修改数据库定位失败!!!", slave.getId());
                            }
                        }
                    }