#

luxiaotao1123

2022-03-15 ec1f480801fdc89e862f4e9bcad2aed47ae1d37b

 src/main/java/com/zy/core/thread/SteThread.java

@@ -4,16 +4,17 @@
import HslCommunication.Core.Types.OperateResultExOne;
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasCrnp;
import com.zy.asrs.service.BasCrnpService;
import com.zy.asrs.entity.BasSte;
import com.zy.asrs.service.BasSteOptService;
import com.zy.asrs.service.BasSteService;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.SteStatusType;
import com.zy.core.model.SteSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.SteCommand;
@@ -27,6 +28,7 @@
/**
 * shuttle 穿梭车线程
 * Created by vincent on 2020/8/4
 * 不能有 槽号 和 机架号
 */
@Data
@Slf4j
@@ -37,6 +39,10 @@
    private SteProtocol steProtocol;
    private short heartBeatVal = 1;
    private boolean resetFlag = false;

    private Integer lastRow;
    private Integer lastBay;
    private Integer lastLev;

    public SteThread(SteSlave slave) {
        this.slave = slave;
@@ -62,29 +68,11 @@
                    case 2:
                        write((SteCommand) task.getData());
                        break;
                    // 复位
                    case 3:
                        SteCommand command = (SteCommand) task.getData();
                        if (null == command) {
                            command = new SteCommand();
                        }
//                        command.setSteNo(slave.getId()); // 穿梭车编号
//                        command.setTaskNo((short) 0); // 工作号
//                        command.setAckFinish((short) 1);  // 任务完成确认位
//                        command.setTaskMode(CrnTaskModeType.NONE); // 任务模式
//                        command.setSourcePosX((short)0);     // 源库位排
//                        command.setSourcePosY((short)0);     // 源库位列
//                        command.setSourcePosZ((short)0);     // 源库位层
//                        command.setDestinationPosX((short)0);     // 目标库位排
//                        command.setDestinationPosY((short)0);     // 目标库位列
//                        command.setDestinationPosZ((short)0);     // 目标库位层
                        write(command);
                        break;
                    default:
                        break;
                }
                // 心跳
                heartbeat();
//                heartbeat();
                Thread.sleep(500);
            } catch (Exception e) {
                e.printStackTrace();
@@ -122,9 +110,10 @@
    @Override
    public boolean connect() {
        boolean result = false;
        siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
        siemensS7Net.setRack(slave.getRack().byteValue());
        siemensS7Net.setSlot(slave.getSlot().byteValue());
        // 不能有 槽号 和 机架号
        siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp());
//        siemensS7Net.setRack(slave.getRack().byteValue());
//        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        if(connect.IsSuccess){
            result = true;
@@ -144,35 +133,53 @@
     */
    private void readStatus(){
        try {
//            if (this.slave.getId() == 1 && flag1.equals(0)) {
//                Thread.sleep(3000);
//                flag1=1;
//                System.out.println("===");
//            }
            OperateResultExOne<byte[]> result = siemensS7Net.Read("D20", (short) 70);
            OperateResultExOne<byte[]> result = siemensS7Net.Read("DB4", (short) 70);
            if (result.IsSuccess) {
                if (null == steProtocol) {
                    steProtocol = new SteProtocol();
                }
//                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
//                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
//                steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
//                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 6));
//                steProtocol.setLevel(siemensS7Net.getByteTransform().TransInt16(result.Content, 8));
//                steProtocol.setForkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 10));
//                steProtocol.setLiftPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 12));
//                steProtocol.setWalkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 14));
//                steProtocol.setLoaded(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));
//                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
                steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
                steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
//                steProtocol.setExecute();
//                steProtocol.setWaiting();
                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt32(result.Content, 6));
                steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt32(result.Content, 10));
                steProtocol.setCharge(siemensS7Net.getByteTransform().TransInt16(result.Content, 14));
//                steProtocol.setFullCharge();
//                steProtocol.setLowCharge();
                steProtocol.setFeed(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));
                steProtocol.setLoca(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
//                steProtocol.setCloser();
//                steProtocol.setSpeed();
                steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 28));
                steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 30));
                steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 32));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 38));
                steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 42));
                steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 44));
                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 46));
                steProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result.Content, 48));

                steProtocol.setHisTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 58));
                steProtocol.setHisTaskStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 62));
                steProtocol.setCheckQty(siemensS7Net.getByteTransform().TransInt16(result.Content, 64));
                steProtocol.setReady(siemensS7Net.getByteTransform().TransInt16(result.Content, 66));
                steProtocol.setChargeNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 68));

                steProtocol.setHeart(siemensS7Net.getByteTransform().TransInt16(result.Content, 72));
                steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 74));
                steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 76));
                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 78));

                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));

                // 复位信号
                if (steProtocol.getStatusType().equals(SteStatusType.WAITING)) {
                if (steProtocol.getWaiting()) {
                    if (resetFlag) {
                        SteCommand steCommand = new SteCommand();
//                        steCommand.setAckFinish((short)1);
                        if (write(steCommand)) {
                        steCommand.setComplete(true);
                        if (write(steCommand) && confirmPos()) {
                            resetFlag = false;
                        }
                    }
@@ -180,14 +187,15 @@


                // 根据实时信息更新数据库
                BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class);
                BasCrnp basCrnp = new BasCrnp();
                basCrnp.setCrnErr(steProtocol.getAlarm()==null?0:steProtocol.getAlarm().longValue());
                basCrnp.setCrnNo(slave.getId());
                if (!basCrnpService.updateById(steProtocol.toSqlModel(basCrnp))){
                    log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                }
                BasSteService service = SpringUtils.getBean(BasSteService.class);
                if (null != service) {
                    BasSte basSte = new BasSte();
                    basSte.setSteNo(slave.getId());
                    if (!service.updateById(steProtocol.toSqlModel(basSte))){
                        log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                    }

                }
            } else {
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
@@ -205,38 +213,44 @@
     * 写入数据
     */
    private boolean write(SteCommand command){
        return true;
//        if (null == command) {
//            log.error("穿梭车写入命令为空");
//            return false;
//        }
//        command.setCrnNo(slave.getId());
//        short[] array = new short[10];
//        array[0] = command.getAckFinish();
//        array[1] = command.getTaskNo();
//        array[2] = command.getTaskMode();
//        array[3] = command.getSourcePosX();
        if (null == command) {
            log.error("穿梭车写入命令为空");
            return false;
        }
        command.setSteNo(slave.getId());
        OperateResult result = null;
        // 开始任务
        if (!command.getComplete()) {
            OperateResult result0 = siemensS7Net.Write("D0", command.getTaskNo());
            short[] array = new short[10];
            array[0] = command.getTaskMode();
//            array[1] = command.getTaskNo();
//            array[2] = command.getTaskMode();
//            array[3] = command.getSourcePosX();
//        array[4] = command.getSourcePosY();
//        array[5] = command.getSourcePosZ();
//        array[6] = command.getDestinationPosX();
//        array[7] = command.getDestinationPosY();
//        array[8] = command.getDestinationPosZ();
//        array[9] = command.getCommand();
//        OperateResult result = siemensS7Net.Write("D0", array);
//
//        if (command.getAckFinish() == 0) {
//            short commandFinish = 1;
//            result = siemensS7Net.Write("D9", commandFinish);
//        }
//
//        try {
//            // 日志记录
//            BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class);
//            BasCrnOpt basCrnOpt = new BasCrnOpt(
//                    command.getTaskNo().intValue(),    // 任务号
//                    command.getCrnNo(),    // 穿梭车[非空]
            OperateResult result1 = siemensS7Net.Write("D0", array);
            // 确认开始任务
            if (result0.IsSuccess) {
                result = siemensS7Net.Write("D0", true);
            }
        // 任务完成
        } else {
            result = siemensS7Net.Write("D0", true);
        }

        try {
            // 日志记录
            BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
//            BasSteOpt basSteOpt = new BasSteOpt(
//                    command.getTaskNo(),    // 任务号
//                    command.getSteNo(),    // 穿梭车[非空]
//                    new Date(),    // 下发时间
//                    command.getTaskModeType().toString(),    // 模式
//                    command.getTaskModeType().desc,    // 模式
//                    command.getSourcePosX().intValue(),    // 源排
//                    command.getSourcePosY().intValue(),    // 源列
//                    command.getSourcePosZ().intValue(),    // 源层
@@ -249,18 +263,61 @@
//                    null,    // 修改时间
//                    null    // 修改人员
//            );
//            bean.insert(basCrnOpt);
//        } catch (Exception ignore) {}
//
//        if (result.IsSuccess) {
//            log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
//            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
//            return true;
//        } else {
//            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//            log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
//            return false;
//        }
//            bean.insert(basSteOpt);
        } catch (Exception ignore) {}

        if (result != null && result.IsSuccess) {
            // 维护数据库排列层
            if (!steProtocol.getWaiting()) {
                this.lastRow = command.getRow().intValue();
                this.lastBay = command.getBay().intValue();
                this.lastLev = command.getLev().intValue();
            }


            log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            return false;
        }
    }

    public void modifyPos(Integer row, Integer bay, Integer lev) {
        this.lastRow = row;
        this.lastBay = bay;
        this.lastLev = lev;
    }

    public boolean confirmPos() {
        if (this.lastRow != null && this.lastRow != 0) {
            if (this.lastBay != null && this.lastBay != 0) {
                if (this.lastLev != null && this.lastLev != 0) {
                    BasSteService service = SpringUtils.getBean(BasSteService.class);
                    BasSte basSte = service.selectById(slave.getId());
                    if (basSte != null) {
                        // 更新plc数据块
                        short[] arr = new short[] {this.lastRow.shortValue(), this.lastBay.shortValue(), this.lastLev.shortValue()};
                        OperateResult result = siemensS7Net.Write("D0", arr);
                        if (result.IsSuccess) {
                            // 更新数据库
                            if (service.updatePos(this.lastRow, this.lastBay, this.lastLev) > 0) {
                                this.lastRow = null;
                                this.lastBay = null;
                                this.lastLev = null;
                                return true;
                            } else {
                                log.error("{}号穿梭车修改数据库定位失败！！！", slave.getId());
                            }
                        }
                    }

                }
            }
        }
        return false;
    }

    @Override