| | |
| | | package com.zy.core.thread; |
| | | |
| | | import com.zy.common.HslCommunication.Core.Types.OperateResult; |
| | | import com.zy.common.HslCommunication.Profinet.Melsec.MelsecMcNet; |
| | | import com.zy.core.Slave; |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.Profinet.Melsec.MelsecMcNet; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | | * 输送线线程 |
| | |
| | | @Slf4j |
| | | public class DevpThread implements Runnable, ThreadHandler { |
| | | |
| | | private Slave slave; |
| | | private DevpSlave slave; |
| | | private MelsecMcNet melsecMcNet; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | |
| | | public DevpThread(Slave slave) { |
| | | public DevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | @Override |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | connect(); |
| | | while (true) { |
| | | try { |
| | | int step = 1; |
| | | Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); |
| | | if (task == null) { |
| | | System.out.println("任务"+task.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | } |
| | | Thread.sleep(3000); |
| | | switch (step) { |
| | | // 读数据 |
| | | case 1: |
| | | read(); |
| | | break; |
| | | // 写数据 ID+目标站 |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | break; |
| | | // 写数据 ID |
| | | case 3: |
| | | writeId((StaProtocol)task.getData()); |
| | | break; |
| | | // 写数据 目标站 |
| | | case 4: |
| | | writeStaNo((StaProtocol)task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | |
| | | // 心跳 |
| | | // heartbeat(); |
| | | Thread.sleep(400); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | MelsecMcNet melsec_net = new MelsecMcNet(slave.getIp(), slave.getPort()); |
| | | OperateResult operateResult = melsec_net.ConnectServer(); |
| | | if (operateResult.IsSuccess) { |
| | | log.info("输送线plc连接成功 ===>> [ip:{}] [port:{}]", slave.getIp(), slave.getPort()); |
| | | return true; |
| | | boolean result = false; |
| | | melsecMcNet = new MelsecMcNet(slave.getIp(), slave.getPort()); |
| | | OperateResult connect = melsecMcNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | log.info("输送线plc连接失败!!! ===>> [ip:{}] [port:{}]", slave.getIp(), slave.getPort()); |
| | | return false; |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | melsecMcNet.ConnectClose(); |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 读取状态 ====> 整块plc |
| | | */ |
| | | private void read() throws InterruptedException { |
| | | OperateResultExOne<byte[]> result = melsecMcNet.Read("D101", (short) 30); |
| | | if (result.IsSuccess) { |
| | | for (int i = 1; i <= 8; i++) { |
| | | StaProtocol staProtocol = station.get(i); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(i); |
| | | station.put(i, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(melsecMcNet.getByteTransform().TransInt16(result.Content, (i-1)*2)); // 工作号 |
| | | staProtocol.setStaNo(melsecMcNet.getByteTransform().TransInt16(result.Content, (i-1)*2+40)); // 目标站 |
| | | } |
| | | } |
| | | Thread.sleep(100); |
| | | OperateResultExOne<boolean[]> result1 = melsecMcNet.ReadBool("M800", (short) 64); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 1; i <= 8; i++) { |
| | | StaProtocol staProtocol = station.get(i); |
| | | staProtocol.setAutoing(result1.Content[(i-1)*8]); // 自动 |
| | | staProtocol.setLoading(result1.Content[(i-1)*8+1]); // 有物 |
| | | staProtocol.setInEnable(result1.Content[(i-1)*8+2]); // 可入 |
| | | staProtocol.setOutEnable(result1.Content[(i-1)*8+3]);// 可出 |
| | | staProtocol.setEmptyMk(result1.Content[(i-1)*8+4]); // 空板信号 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 根据实时信息更新数据库 |
| | | try { |
| | | List<BasDevp> basDevps = new ArrayList<>(); |
| | | for (int i = 1; i <= 8; i++) { |
| | | StaProtocol staProtocol = station.get(i); |
| | | basDevps.add(staProtocol.toSqlModel()); |
| | | } |
| | | BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); |
| | | if (!basDevpService.updateBatchById(basDevps)) { |
| | | throw new Exception("更新数据库数据失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入 ID+目标站 =====> 单站点写入 |
| | | */ |
| | | private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | OperateResult write = melsecMcNet.Write("D10" + staProtocol.getSiteId(), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(100); |
| | | OperateResult write1 = melsecMcNet.Write("D12" + staProtocol.getSiteId(), staProtocol.getStaNo()); // 目标站 |
| | | // boolean[] status = new boolean[8]; |
| | | // status[0] = staProtocol.isAutoing(); |
| | | // status[1] = staProtocol.isLoading(); |
| | | // status[2] = staProtocol.isInEnable(); |
| | | // status[3] = staProtocol.isOutEnable(); |
| | | // status[4] = staProtocol.isEmptyMk(); |
| | | // OperateResult write2 = siemensS7Net.Write("DB100." + ((staProtocol.getSiteId() - 1) + 40), status); // 状态 |
| | | if (!write.IsSuccess || !write1.IsSuccess) { |
| | | if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入 ID =====> 单站点写入 |
| | | */ |
| | | private void writeId(StaProtocol staProtocol){ |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | OperateResult write = melsecMcNet.Write("D10" + staProtocol.getSiteId(), staProtocol.getWorkNo()); // 工作号 |
| | | if (!write.IsSuccess ) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入 目标站 =====> 单站点写入 |
| | | */ |
| | | private void writeStaNo(StaProtocol staProtocol){ |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | OperateResult write = melsecMcNet.Write("D12" + staProtocol.getSiteId(), staProtocol.getStaNo()); // 目标站 |
| | | if (!write.IsSuccess ) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 心跳 |
| | | */ |
| | | private void heartbeat(){ |
| | | if (heartBeatVal == 1) { |
| | | heartBeatVal = 2; |
| | | } else { |
| | | heartBeatVal = 1; |
| | | } |
| | | OperateResult write = melsecMcNet.Write("DB100.50", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | public void close() { |
| | | melsecMcNet.ConnectClose(); |
| | | } |
| | | |
| | | public static void main(String[] args) throws Exception { |
| | | DevpSlave slave = new DevpSlave(); |
| | | slave.setIp("192.168.3.65"); |
| | | slave.setPort(6000); |
| | | DevpThread devpThread = new DevpThread(slave); |
| | | devpThread.connect(); |
| | | OperateResult d1021 = devpThread.melsecMcNet.Write("D102", (short) 234); |
| | | if (d1021.IsSuccess) { |
| | | System.out.println("success"); |
| | | } |
| | | OperateResultExOne<Short> d102 = devpThread.melsecMcNet.ReadInt16("D102"); |
| | | System.out.println(d102.Content); |
| | | // devpThread.read(); |
| | | System.out.println("第一次读"); |
| | | // 写 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(1); |
| | | // staProtocol.setWorkNo((short) 232); |
| | | // staProtocol.setStaNo((short) 6); |
| | | // staProtocol.setAutoing(true); |
| | | // staProtocol.setEmptyMk(true); |
| | | // staProtocol.setInEnable(true); |
| | | // devpThread.write(staProtocol); |
| | | // System.out.println("----------------------------------------"); |
| | | Thread.sleep(400); |
| | | // 读 |
| | | // devpThread.read(); |
| | | System.out.println("第二次读"); |
| | | System.out.println(JSON.toJSONString(devpThread.station)); |
| | | |
| | | } |
| | | |
| | | } |