自动化立体仓库 - WCS系统
#
Junjie
9 天以前 e377f0ffba61c38f4f171d99e9ab6c3591f1d1b7
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -58,8 +58,6 @@
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private WrkMastMapper wrkMastMapper;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private BasCrnpService basCrnpService;
@@ -93,8 +91,6 @@
    private NotifyUtils notifyUtils;
    @Value("${wms.count}")
    private Integer maxCount;
    @Autowired
    private WrkMastService wrkMastService;
    @Value("${wms.url}")
    private String wmsUrl;
    @Value("${wms.inboundTaskApplyPath}")
@@ -207,7 +203,30 @@
                                    continue;
                                }
                                taskWrk = createTask1(result, barcode);
                                String locNo = Utils.getLocNo(result.getRow(), result.getFloor(), result.getColumn());
                                LocMast locMast = locMastService.selectByLocNo(locNo);
                                if (locMast == null) {
                                    log.info(locNo + "库位不存在");
                                    continue;
                                }
                                Date now = new Date();
                                taskWrk = new TaskWrk();
                                taskWrk.setTaskNo(result.getTaskNo());//任务号
                                taskWrk.setWrkNo(commonService.getWorkNo(WorkNoType.PAKIN.type));//获取入库工作号
                                taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态:接收
                                taskWrk.setWrkSts(2);//2.设备上走
                                taskWrk.setCreateTime(now);
                                taskWrk.setIoType(1);//任务类型
                                taskWrk.setIoPri(13);//优先级
                                taskWrk.setBarcode(barcode);//条码
                                taskWrk.setCrnNo(locMast.getCrnNo());
                                taskWrk.setTargetPoint(locNo);
                                taskWrk.setStartPoint(String.valueOf(staProtocol.getStaNo()));
                                if (!Cools.isEmpty(taskWrk.getTargetPoint())) {
                                    taskWrk.setOriginTargetPoint(taskWrk.getTargetPoint());
                                }
                                if (!taskWrkService.insert(taskWrk)) {
                                    log.info("任务:" + result.getTaskNo() + "任务创建失败");
                                    continue;
@@ -229,7 +248,7 @@
                                customDataDto.setData(JSON.toJSONString(hashMap));
                                boolean notifyResult = notifyUtils.notify("task", 1, String.valueOf(taskWrk.getWrkNo()), taskWrk.getTaskNo(), NotifyMsgType.TASK_START, JSON.toJSONString(taskWrk), true, customDataDto);
                                if(notifyResult) {
                                    taskWrk.setStatus(2);
                                    taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//任务派发
                                    taskWrkService.updateById(taskWrk);
                                }
                            }
@@ -268,280 +287,6 @@
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    public synchronized void generateStoreWrkFile() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                // 遍历入库口
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    // 获取入库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                    StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    Short workNo = staProtocol.getWorkNo();
                    Short stano = staProtocol.getStaNo();
                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (!back && staProtocol.isWeightErr()) {
                        errMsg = "超重";
                        back = true;
                    }
                    if (!back && staProtocol.isBarcodeErr()) {
                        errMsg = "扫码失败";
                        back = true;
                    }
                    // 退回
                    if (back) {
                        if (stano == inSta.getBackSta().shortValue()) {
                            continue;
                        }
                        if (workNo == 0 && stano == 0) {
                            continue;
                        }
                        if (!staProtocol.isPakMk()) {
                            continue;
                        }
//                        News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                        staProtocol.setWorkNo(workNo);
                        staProtocol.setStaNo(inSta.getStaNo().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                        if (taskWrk != null) {
                            taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                            taskWrkMapper.updateById(taskWrk);
                        }
                        continue;
                    }
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo >= 9899)
                            && staProtocol.isPakMk()) {
                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        if (barcodeThread == null) {
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        if (!Cools.isEmpty(barcode) && !barcode.equals("99999999")) {
                            // 请求wms接口,获取工作号和目标库位
                            ToWmsDTO toWmsDTO = new ToWmsDTO(barcode, staProtocol.getSiteId(), staProtocol.isHigh() ? 2 : 1);
                            TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode));
                            if (!Cools.isEmpty(taskWrk1)) {
                                log.info("托盘码:" + barcode + "任务档存在");
                                if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) {
                                    StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                            .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                    if (Cools.isEmpty(staDesc)) {
                                        log.info("托盘码:" + barcode + "任务档存在");
                                        return;
                                    } else {
                                        staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                }
                                return;
                            }
                            HashMap<String, Object> headParam = new HashMap<>();
                            headParam.put("Content-Type", "application/json");
                            System.out.println(JSON.toJSONString(toWmsDTO));
                            String response;
                            try {
                                response = new HttpHandler.Builder()
                                        // .setHeaders(headParam)
                                        .setUri(wmsUrl)
                                        .setPath(inboundTaskApplyPath)
                                        .setJson(JSON.toJSONString(toWmsDTO))
                                        .build()
                                        .doPost();
                            } catch (Exception e) {
                                log.error("请求入库调用接口失败");
                                log.error("异常信息打印:" + e);
                                try {
                                    BasDevp basDevp = basDevpService.selectById(inSta.getStaNo());
                                    if (Cools.isEmpty(basDevp)) {
                                        log.error("站点号异常" + inSta.getStaNo());
                                    } else if (basDevp.getStaErr() != 0) {
                                        basDevp.setStaErr(2);
                                        basDevpService.updateById(basDevp);
                                    }
                                } catch (Exception e1) {
                                    // 退回
                                    log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1);
                                }
                                staProtocol.setWorkNo((short) 9999);
                                staProtocol.setStaNo(inSta.getStaNo().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
//                                    if (taskWrk != null) {
//                                        taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
//                                        taskWrkMapper.updateById(taskWrk);
//                                    }
                                continue;
                            }
                            JSONObject jsonObject = JSON.parseObject(response);
                            log.info("入库请求参数{}" + JSON.toJSONString(toWmsDTO));
                            log.info("入库请求返回参数{}" + JSON.toJSONString(response));
                            if (jsonObject.getInteger("code").equals(200) && !Cools.isEmpty(jsonObject.get("data").toString())) {
                                GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
                                try {
                                    BasDevp basDevp = basDevpService.selectById(inSta.getStaNo());
                                    if (Cools.isEmpty(basDevp)) {
                                        log.error("站点号异常1" + inSta.getStaNo());
                                        throw new CoolException("站点号异常1,未查询到站点信息" + inSta.getStaNo());
                                    }
                                    Integer staNoCrnNo = Utils.StaNoCrnNo(inSta.getStaNo());
                                    if (staNoCrnNo == 0) {
                                        basDevp.setStaErr(1);
                                        basDevpService.updateById(basDevp);
                                        log.error("站点号异常2" + inSta.getStaNo());
                                        throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo());
                                    } else {
                                        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                                .eq("crn_no", staNoCrnNo.longValue())
                                                .eq("loc_no", getWmsDto.getLocNo()));
                                        if (Cools.isEmpty(locMast)) {
                                            basDevp.setStaErr(1);
                                            basDevpService.updateById(basDevp);
                                            log.error("站点号异常3" + inSta.getStaNo());
                                            throw new CoolException("站点号异常3:此巷道不存在目标库位" + inSta.getStaNo());
                                        }
                                    }
                                } catch (Exception e) {
//                                    log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e);
                                    // 退回
                                    log.error("扫码检测程序异常" + inSta.getStaNo() + errMsg);
                                    log.error("扫码检测程序异常,异常信息" + e);
                                    staProtocol.setWorkNo((short) 9999);
                                    staProtocol.setStaNo(inSta.getStaNo().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
//                                    if (taskWrk != null) {
//                                        taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
//                                        taskWrkMapper.updateById(taskWrk);
//                                    }
                                    continue;
                                }
                                //查看该库位是否为空库位
                                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_sts", "O")
                                        .eq("loc_no", getWmsDto.getLocNo()));
                                if (Cools.isEmpty(locMast)) {
                                    try {
                                        HashMap<String, Object> headParam1 = new HashMap<>();
                                        headParam1.put("taskNo", getWmsDto.getTaskNo());
                                        headParam1.put("status", 6);
                                        headParam1.put("ioType", 1);
                                        headParam1.put("barcode", barcode);
                                        String response2;
                                        response2 = new HttpHandler.Builder()
                                                // .setHeaders(headParam)
                                                .setUri(wmsUrl)
                                                .setPath(taskStatusFeedbackPath)
                                                .setJson(JSON.toJSONString(headParam1))
                                                .build()
                                                .doPost();
                                        JSONObject jsonObject1 = JSON.parseObject(response2);
                                        apiLogService.save("wcs派发库位==》不为空《==上报wms"
                                                , wmsUrl + taskStatusFeedbackPath
                                                , null
                                                , "127.0.0.1"
                                                , JSON.toJSONString(headParam1)
                                                , response
                                                , true
                                        );
                                    } catch (Exception e) {
                                        log.error("wcs派发库位==》不为空《==上报wms", getWmsDto.getWrkNo());
                                        throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==,异常信息:" + e);
                                    }
                                }
                                // 创新一个入库工作档
                                TaskWrk taskWrk = taskWrkService.selectByTaskNo(getWmsDto.getWrkNo());
                                if (Cools.isEmpty(taskWrk)) {
                                    taskWrk = createTask(getWmsDto, barcode);
                                    if (Cools.isEmpty(taskWrk)) {
                                        log.error("库位异常,库位号:{}", getWmsDto.getTargetLocationCode());
                                    } else {
                                        taskWrkService.insert(taskWrk);
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                }
                            } else {
                                continue;
                            }
                            apiLogService.save("wms请求入库货位接口"
                                    , wmsUrl + inboundTaskApplyPath
                                    , null
                                    , "127.0.0.1"
                                    , JSON.toJSONString(toWmsDTO)
                                    , response
                                    , true
                            );
                        } else {
                            // 退回
                            log.error("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo(inSta.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                            if (taskWrk != null) {
                                taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                                taskWrkMapper.updateById(taskWrk);
                            }
                        }
                    }
                }
            }
        } catch (Exception e) {
            log.error("generateStoreWrkFile e", e);
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 堆垛机站出库到出库站
@@ -1110,26 +855,26 @@
                    // 有异常
                    if (latest == null) {
                        if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
                            WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());
                            if (wrkMast == null) {
                            TaskWrk taskWrk = taskWrkService.selectByWrkNo(crnProtocol.getTaskNo().intValue());
                            if (taskWrk == null) {
                                continue;
                            }
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    wrkMast.getWrkNo(),    // 工作号
                                    taskWrk.getWrkNo(),    // 工作号
                                    now,    // 发生时间
                                    null,    // 结束时间
                                    wrkMast.getWrkSts(),    // 工作状态
                                    wrkMast.getIoType(),    // 入出库类型
                                    taskWrk.getWrkSts().longValue(),    // 工作状态
                                    taskWrk.getIoType(),    // 入出库类型
                                    crn.getId(),    // 堆垛机
                                    null,    // plc
                                    wrkMast.getLocNo(),    // 目标库位
                                    wrkMast.getStaNo(),    // 目标站
                                    wrkMast.getSourceStaNo(),    // 源站
                                    wrkMast.getSourceLocNo(),    // 源库位
                                    wrkMast.getBarcode(),    // 条码
                                    taskWrk.getTargetPoint(),    // 目标库位
                                    null,    // 目标站
                                    null,    // 源站
                                    taskWrk.getStartPoint(),    // 源库位
                                    taskWrk.getBarcode(),    // 条码
                                    (int) crnProtocol.getAlarm1(),    // 异常码
                                    errName,    // 异常
                                    1,    // 异常情况
@@ -1276,40 +1021,6 @@
                locMastService.updateById(locMast);
            }
        }
    }
    private TaskWrk createTask1(Result result, String barcode) {
        String locNo = Utils.getLocNo(result.getRow(), result.getFloor(), result.getColumn());
        LocMast locMast = locMastService.selectByLocNo(locNo);
        if (locMast == null) {
            throw new CoolException("库位不存在");
        }
        Date now = new Date();
        TaskWrk taskWrk = new TaskWrk();
        int workNo1 = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号
        taskWrk.setTaskNo(result.getTaskNo());//任务号
        taskWrk.setWrkNo(workNo1);
        taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态:接收
        taskWrk.setCreateTime(now);
        taskWrk.setIoType(1);//任务类型
        taskWrk.setIoPri(13);//优先级
        taskWrk.setBarcode(barcode);//条码
        taskWrk.setCrnNo(locMast.getCrnNo());
        taskWrk.setTargetPoint(locNo);
        taskWrk.setStartPoint("116");
        if (result.getAlley().equals("1")) {
            taskWrk.setCrnNo(1);
        } else {
            taskWrk.setCrnNo(2);
        }
        if (taskWrk.getIoType() == 1) {
            taskWrk.setWrkSts(2);
            if (!Cools.isEmpty(taskWrk.getTargetPoint())) {
                taskWrk.setOriginTargetPoint(taskWrk.getTargetPoint());
            }
        }
        return taskWrk;
    }
    private TaskWrk createTask(GetWmsDto dto, String barcode) {