| | |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.SteCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.SteProtocol; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.core.thread.SteThread; |
| | | import com.zy.core.thread.*; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | |
| | | @Autowired |
| | | private BasSteErrLogService basSteErrLogService; |
| | | @Autowired |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private BasSteService basSteService; |
| | |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private ErpService erpService; |
| | | @Autowired |
| | | private OrderMapper orderMapper; |
| | | @Autowired |
| | | private OrderDetlMapper orderDetlMapper; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | * 初始化实时地图 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | public synchronized void initRealtimeBasMap() { |
| | | for (int i = 1; i <= 4; i++) {//总共四层楼 |
| | | Object data = redisUtil.get("realtimeBasMap_" + i); |
| | | if (data == null) {//redis地图数据为空,从数据库中获取 |
| | | BasMap basMap = basMapService.selectLatestMap(i); |
| | | if (basMap == null) { |
| | | //数据库中也不存在地图数据,从地图文件中获取 |
| | | //载入地图 |
| | | NavigateMapData mapData = new NavigateMapData(i); |
| | | List<List<MapNode>> lists = mapData.getJsonData(-1);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap = new BasMap(); |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | basMap.setLev(i); |
| | | |
| | | if (!basMapService.insert(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set("realtimeBasMap_" + i, JSON.toJSONString(basMap)); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 从redis中重启任务 |
| | | */ |
| | | public synchronized void restartTaskFromRedis() { |
| | | HashMap<Object, Object> map = redisUtil.getRedis(); |
| | | for (Object key : map.keySet()) { |
| | | if (key.toString().contains("lift_wrk_no_")) {//提升机任务 |
| | | LiftRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), LiftRedisCommand.class); |
| | | if (redisCommand == null) { |
| | | continue; |
| | | } |
| | | |
| | | Short liftNo = redisCommand.getLiftNo(); |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftNo.intValue()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机处于空闲状态,进行任务的恢复 |
| | | liftProtocol.setTaskNo(redisCommand.getWrkNo());//将提升机线程分配任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//工作状态 |
| | | liftProtocol.setLiftLock(true);//提升机锁定 |
| | | |
| | | }else if(key.toString().contains("shuttle_wrk_no_")){//四向穿梭车任务 |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), ShuttleRedisCommand.class); |
| | | if (redisCommand == null) { |
| | | continue; |
| | | } |
| | | |
| | | Short shuttleNo = redisCommand.getShuttleNo(); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车处于空闲状态,进行任务的恢复 |
| | | shuttleProtocol.setTaskNo(redisCommand.getWrkNo());//将四向穿梭车线程分配任务号 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING);//工作状态 |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 四向穿梭车入库作业下发 |
| | | */ |
| | | public synchronized void shuttleIoInExecute() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库站 |
| | | for (DevpSlave.StaRack rackInStn : devp.getRackInStn()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | StaProtocol staProtocol = devpThread.getStation().get(rackInStn.getStaNo()); |
| | | // StaProtocol staProtocol105 = devpThread.getStation().get(105); |
| | | // staProtocol105.setWorkNo((short) 752); |
| | | // staProtocol105.setStaNo((short) 100); |
| | | // |
| | | // StaProtocol staProtocol106 = devpThread.getStation().get(106); |
| | | // staProtocol106.setWorkNo((short) 753); |
| | | // staProtocol106.setStaNo((short) 100); |
| | | |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep16(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | // 演示 |
| | | // this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public boolean crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 检测是否存在出库任务 |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+9000d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | // 判断是否满足入库条件 |
| | | if (true || staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectRackInStep48(workNo, staProtocol.getSiteId()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == 4 || wrkMast.getWrkSts() == 8) { |
| | | ShuttleThread shuttleThread = null; |
| | | HashMap<String, Object> searchIdleShuttle = null; |
| | | if (wrkMast.getWrkSts() == 4) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | }else { |
| | | //状态8,四向穿梭车已在提升机口,等待命令进行入库搬运动作 |
| | | Integer shuttleNo = wrkMast.getShuttleNo();//四向穿梭车号 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());//给工作档分配四向穿梭车号 |
| | | |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入出库模式 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | assignCommand.setSourceLocNo(currentLocNo);//源库位(小车当前位置) |
| | | |
| | | String locNo = wrkMast.getLocNo();//当前工作档库位号 |
| | | Integer lev = Integer.parseInt(locNo.substring(locNo.length() - 2, locNo.length()));//当前工作档库位层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length()));//小车当前层高 |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | |
| | | if (wrkMast.getWrkSts() == 8 || Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | //同一层直接取货无需经过提升机 |
| | | //直接计算车到提升机取货再到库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, locNo, assignCommand,shuttleThread); |
| | | if (wrkMast.getWrkSts() == 8) { |
| | | //此时车在提升机内部,需要多下达一步指令让车移动到提升机口 |
| | | BasDevp basDevp = basDevpService.selectById(109);//获取提升机信息 |
| | | short startCode = Short.parseShort(basDevp.getQrCodeValue());//提升机内部二维码 |
| | | Short distCode = commands.get(0).getStartCodeNum();//提升机口二维码 |
| | | Short runDirection = commands.get(0).getRunDirection();//运行方向 |
| | | //获取命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1300, runDirection); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | } |
| | | assignCommand.setCommands(commands); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setWrkSts(9L);//小车入库中 |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号 |
| | | |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id, assignCommand, shuttleThread); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | //获取起点-终点指令。mapType:1=》无货地图,2=》有货地图 |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String locNo, Integer mapType, ShuttleAssignCommand assignCommand, ShuttleThread shuttleThread) { |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, locNo, mapType); |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | if (calc == null) { |
| | | return null; |
| | | } |
| | | |
| | | List<NavigateNode> allNode = new ArrayList<>(); |
| | | allNode.addAll(calc); |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | //获取移动命令 |
| | | ShuttleCommand command = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | commands.add(command); |
| | | } |
| | | |
| | | assignCommand.setNodes(allNode);//当前任务所占用的节点list |
| | | //所使用的路径进行锁定禁用 |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(startLocNo)); |
| | | navigateMapData.writeNavigateNodeToRedisMap(allNode, true);////所使用的路径进行锁定禁用 |
| | | |
| | | return commands; |
| | | } |
| | | |
| | | //获取起点-中点-终点指令 |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String middleLocNo, String locNo, ShuttleAssignCommand assignCommand, ShuttleThread shuttleThread) { |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, middleLocNo, 1);//小车无货,走入库地图 |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | if (calc == null) { |
| | | return null; |
| | | } |
| | | |
| | | List<NavigateNode> allNode = new ArrayList<>(); |
| | | allNode.addAll(calc); |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | //获取移动命令 |
| | | ShuttleCommand command = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | commands.add(command); |
| | | } |
| | | |
| | | //小车指令到达目标位置后,再发出一条顶升指令 |
| | | commands.add(shuttleThread.getPalletCommand((short) 1)); |
| | | |
| | | //计算小车中点到终点所需命令 |
| | | List<NavigateNode> calc2 = NavigateUtils.calc(middleLocNo, locNo, 2);//小车有货,走出库地图(出库地图有专用货道) |
| | | if (calc2 == null) { |
| | | return null; |
| | | } |
| | | |
| | | allNode.addAll(calc2); |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data2 = NavigateUtils.getSectionPath(calc2); |
| | | for (ArrayList<NavigateNode> nodes : data2) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | commands.add(moveCommand); |
| | | } |
| | | |
| | | //小车指令到达目标位置后,再发出一条托盘下降指令 |
| | | commands.add(shuttleThread.getPalletCommand((short) 2)); |
| | | |
| | | assignCommand.setNodes(allNode);//当前任务所占用的节点list |
| | | //所使用的路径进行锁定禁用 |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(startLocNo)); |
| | | navigateMapData.writeNavigateNodeToRedisMap(allNode, true);////所使用的路径进行锁定禁用 |
| | | |
| | | return commands; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 四向穿梭车出库作业下发 |
| | | */ |
| | | public synchronized void shuttleIoOutExecute() { |
| | | for (WrkMast wrkMast : wrkMastMapper.selectBy2125()) { |
| | | //提取一条待出库任务 |
| | | if (wrkMast != null) { |
| | | String outStaLocNo = null;//出库站点库位号 |
| | | //获取出库站点 |
| | | for (DevpSlave devpSlave : slaveProperties.getDevp()) { |
| | | for (DevpSlave.StaRack staOutRack : devpSlave.getRackOutStn()) { |
| | | if (staOutRack.getStaNo().equals(wrkMast.getStaNo())) { |
| | | //出库站点和工作档出库站点一致 |
| | | outStaLocNo = CommonUtils.getLocNoFromRBL(staOutRack.getRow(), staOutRack.getBay(), staOutRack.getLev()); |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() == 21 |
| | | || wrkMast.getWrkSts() == 25 |
| | | || wrkMast.getWrkSts() == 31) { |
| | | ShuttleThread shuttleThread = null; |
| | | HashMap<String, Object> searchIdleShuttle = null; |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | }else if(wrkMast.getWrkSts() == 31 || wrkMast.getWrkSts() == 25) { |
| | | //继续完成之前小车未完成的任务 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | } |
| | | |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | if (outStaLocNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());//给工作档分配四向穿梭车号 |
| | | //源库位(小车当前位置) |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | |
| | | //小车当前层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(currentLocNo); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | //四向穿梭车号 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | //任务号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //入出库模式 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue()); |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | //判断小车和库位是否在同一层 |
| | | if (Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | //同一层(将小车移动到货物位置) |
| | | |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), liftLocNo, assignCommand, shuttleThread); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getSourceLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getSourceLocNo()); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(26L);//小车搬运中 |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号(将小车移动到提升机位置) |
| | | |
| | | //小车到提升机口指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id, assignCommand, shuttleThread); |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(22L);//小车迁移状态 |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 25) { |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), liftLocNo, assignCommand, shuttleThread); |
| | | //此时车在提升机内部,需要多下达一步指令让车移动到提升机口 |
| | | BasDevp basDevp = basDevpService.selectById(109);//获取提升机信息 |
| | | short startCode = Short.parseShort(basDevp.getQrCodeValue());//提升机二维码 |
| | | Short distCode = commands.get(0).getStartCodeNum();//目标二维码 |
| | | //获取移动命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1300, commands.get(0).getRunDirection()); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getSourceLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getSourceLocNo()); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(26L);//小车搬运中 |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 搜索空闲且最近的四向穿梭车(以工作档目标库位为基点计算最近且空闲的车) |
| | | */ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | | public HashMap<String,Object> searchIdleShuttle(WrkMast wrkMast) { |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();//库位号 |
| | | LocMast locMast = locMastService.queryByLoc(locNo);//找到库位记录 |
| | | String lay = locNo.substring(locNo.length() - 2, locNo.length());//当前工作档库位层高 |
| | | ShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程 |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | String shuttleLocNo = shuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String shuttleLocNoLay = shuttleLocNo.substring(shuttleLocNo.length() - 2, shuttleLocNo.length());//库位号对应层高 |
| | | if (lay.equals(shuttleLocNoLay)) { |
| | | //当前四向穿梭车和工作档任务在同一层,则调配该车辆 |
| | | map.put("sameLay", true);//同一层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | //更新当前最近的四向穿梭车 |
| | | if (recentShuttle == null) { |
| | | recentShuttle = shuttleThread; |
| | | }else { |
| | | ShuttleProtocol recentShuttleProtocol = recentShuttle.getShuttleProtocol();//目前最近穿梭车 |
| | | String recentShuttleLocNo = recentShuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String recentShuttleLocNoLay = recentShuttleLocNo.substring(recentShuttleLocNo.length() - 2, recentShuttleLocNo.length());//库位号对应层高 |
| | | |
| | | int recentShuttleLocNoLayInt = Integer.parseInt(recentShuttleLocNoLay); |
| | | int layInt = Integer.parseInt(lay); |
| | | int shuttleLocNoLayInt = Integer.parseInt(shuttleLocNoLay); |
| | | int i = Math.abs(layInt - recentShuttleLocNoLayInt);//工作档楼层减最近穿梭车楼层,取绝对值 |
| | | int j = Math.abs(layInt - shuttleLocNoLayInt);//工作档楼层减当前穿梭车楼层,取绝对值 |
| | | if (i < j) { |
| | | //更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } else if (i == j) { |
| | | //楼层相同情况 |
| | | //找距离出库点最近的车 |
| | | |
| | | if (!(recentShuttleProtocol.isIdle() && shuttleProtocol.isIdle())) { |
| | | //只要有一辆车不是空闲则不进行调度 |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", null); |
| | | return map; |
| | | } |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String recentLiftLocNo = liftSlave.getLiftLocNo(recentShuttleLocNoLayInt); |
| | | String shuttleLiftLocNo = liftSlave.getLiftLocNo(shuttleLocNoLayInt); |
| | | |
| | | //当前最近四向穿梭车到提升机路径 |
| | | List<NavigateNode> recentShuttlePath = NavigateUtils.calc(recentShuttleLocNo, recentLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //当前楼层四向穿梭车到提升机路径 |
| | | List<NavigateNode> shuttlePath = NavigateUtils.calc(shuttleLocNo, shuttleLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //判断哪一个路径最短 |
| | | if (shuttlePath.size() < recentShuttlePath.size()) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", recentShuttle); |
| | | return map; |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车任务完成 |
| | | */ |
| | | public synchronized void shuttleFinished() { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车状态为等待确认 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 9://9.小车入库搬运中 ==> 14.入库完成 |
| | | wrkMast.setWrkSts(14L); |
| | | break; |
| | | case 5://5.迁移小车至提升机口 ==> 6.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(6L); |
| | | break; |
| | | case 22://22.迁移小车至提升机口 ==> 23.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(23L); |
| | | break; |
| | | case 26://26.小车出库搬运中 ==> 27.小车出库搬运完成 |
| | | wrkMast.setWrkSts(27L); |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | //四向穿梭车状态为充电状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.CHARGING_WAITING.id //充电标识 |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | //查询是否有充电任务 |
| | | WrkCharge wrkCharge = wrkChargeMapper.selectByWorkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | if (wrkCharge != null) { |
| | | switch (wrkCharge.getWrkSts().intValue()) { |
| | | case 52://四向穿梭车迁移到提升机口 |
| | | wrkCharge.setWrkSts(53L);//迁移完成 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | break; |
| | | case 56: |
| | | if (shuttleProtocol.getBatteryPower() == 1000) { |
| | | wrkCharge.setWrkSts(60L);//充电完成 |
| | | } |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | if (wrkCharge.getWrkSts() == 60) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | } |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务 |
| | | */ |
| | | public synchronized void liftIoExecute() { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //搜索是否有待处理的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectLiftStep262327(); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) { |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | if (wrkMast.getWrkSts() == 2) { |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getIoType() == 101 ? wrkMast.getSourceLocNo() : wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Integer.parseInt(wrkMastLocNo.substring(wrkMastLocNo.length() - 2, wrkMastLocNo.length())); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != 1) { |
| | | //提升机不在1层,获取到1层的提升机命令 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), (short) 1); |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | //输送线将货物运进来(正转) |
| | | LiftCommand command2 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 1); |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | //提升机前往目标楼层(工作档目标楼层) |
| | | LiftCommand command3 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), (short) wrkMastLocNoLey); |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将货物移出去(反转) |
| | | //输送线将货物移出去 |
| | | LiftCommand command4 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 2); |
| | | commands.add(command4);//将命令添加进list |
| | | }else { |
| | | liftProtocol.setShuttleNo(wrkMast.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | |
| | | //找到四向穿梭车的线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否有同库位组的出库任务,如果有,则暂停 |
| | | List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(outsideLoc)) { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) { |
| | | // News.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | //当前穿梭车楼层 |
| | | int currentLocNoLey = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getIoType() == 101 ? wrkMast.getSourceLocNo() : wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Integer.parseInt(wrkMastLocNo.substring(wrkMastLocNo.length() - 2, wrkMastLocNo.length())); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != currentLocNoLey) { |
| | | //不同楼层 |
| | | //获取目标楼层(穿梭车所在楼层)命令 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), (short) currentLocNoLey); |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | // 置顶任务 |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+8999d); |
| | | //输送线将四向穿梭车移动进来(正转) |
| | | LiftCommand command2 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 1); |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | if (liftLev != currentLocNoLey) { |
| | | //提升机前往目标楼层(工作档目标楼层) |
| | | LiftCommand command3 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), (short) wrkMastLocNoLey); |
| | | commands.add(command3);//将命令添加进list |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo(), false)) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | //提升机到达指定楼层,输送线将四向穿梭车移出去 |
| | | //输送线将四向穿梭车移动出去(反转) |
| | | LiftCommand command4 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 2); |
| | | commands.add(command4);//将命令添加进list |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2://2.设备上走 |
| | | wrkMast.setWrkSts(3L);//3.提升机搬运中 |
| | | break;//3.提升机搬运中 |
| | | case 6://6.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(7L);//7.提升机迁移小车中 |
| | | break; |
| | | case 23://23.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(24L);//24.提升机迁移小车中 |
| | | break; |
| | | case 27://27.小车出库搬运完成 |
| | | wrkMast.setWrkSts(28L);//28.提升机搬运中 |
| | | break; |
| | | } |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | * 提升机任务完成 |
| | | */ |
| | | @Deprecated |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceLoc.getLocSts().equals("R") && !sourceLoc.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | public synchronized void liftFinished() { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | //提升机为等待确认 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo372428(liftProtocol.getTaskNo().intValue()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(4L); |
| | | break; |
| | | case 7://7.提升机迁移小车中 ==> 8.提升机迁移小车完成 |
| | | wrkMast.setWrkSts(8L); |
| | | break; |
| | | case 24://24.提升机迁移小车中 ==> 25.提升机迁移小车完成 |
| | | wrkMast.setWrkSts(25L); |
| | | break; |
| | | case 28://28.提升机搬运中 ==> 29.提升机搬运完成 |
| | | wrkMast.setWrkSts(29L); |
| | | wrkMast.setWrkSts(34L);//34.出库完成,暂时先直接完成出库工作档,后续需要根据输送线给出的状态来确定34.出库完成状态 |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | //提升机解锁 |
| | | liftProtocol.setLiftLock(false); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | //查询是否有充电任务 |
| | | WrkCharge wrkCharge = wrkChargeMapper.selectByWorkNo(liftProtocol.getTaskNo().intValue()); |
| | | if (wrkCharge != null) { |
| | | switch (wrkCharge.getWrkSts().intValue()) { |
| | | case 54://提升机搬运中 |
| | | wrkCharge.setWrkSts(55L);//提升机搬运完成 |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(loc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | //提升机解锁 |
| | | liftProtocol.setLiftLock(false); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机搬入小车 |
| | | */ |
| | | public void carMoveIn(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | | // 入库搬 |
| | | if (wrkMast.getWrkSts() <= 10) { |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | | } else { |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getSourceLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getSourceLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 12.小车待搬 => 13.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(13L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机搬出小车 |
| | | */ |
| | | public void carMoveOut(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | News.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | |
| | | String idleLocNo = basSte.getIdleLoc(); |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(idleLocNo, steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, idleLocNo, otherSte); |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLocNo, true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo, true), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | | // 修改工作档状态 3.小车待搬 => 5.迁出小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(5L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Transactional |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectCrnWaiting(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | | if (wrkCharge.getWrkSts() == 23) { |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 27) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (steThread.confirmPos()) { |
| | | // 27.放至充电位 ===>> 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 42) { |
| | | // 42.吊车搬运 ===>> 43.小车到达 |
| | | wrkCharge.setWrkSts(43L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 46) { |
| | | // 46.放至待机位 ===>> 47.复位成功 |
| | | wrkCharge.setWrkSts(47L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 入库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 4) { |
| | | // 4.迁入小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | | // 5.迁出小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } else if (wrkMast.getWrkSts() == 16) { |
| | | // 16.吊车出库中 ==> 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 16.吊车出库中 ==> 17.出库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void carGenerateStore() { |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0) { |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | | // 查询是否有待入库的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectCarWaiting(steProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(steProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | continue; |
| | | } else { |
| | | if (wrkCharge.getWrkSts() == 21) { |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 25) { |
| | | // 25.小车走行 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 25.小车走行 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | // else if (wrkCharge.getWrkSts() == 29) { |
| | | // // 29.开始充电 ===>> 30.完成充电 |
| | | // wrkCharge.setWrkSts(30L); |
| | | // if (!wrkChargeService.updateById(wrkCharge)) { |
| | | // News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | // } else { |
| | | // steThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 36) { |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 44) { |
| | | // 44.小车走行 ===>> 45.小车待搬 |
| | | wrkCharge.setWrkSts(45L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (wrkMast == null) { continue; } |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2: |
| | | // 修改工作档状态 2.设备上走 => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 8: |
| | | // 修改工作档状态 8.小车搬入库 => 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 11: |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | News.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | | if (Utils.getGroupRow(locNo, false).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), false)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | // 修改工作档状态 11.生成出库ID => 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | } |
| | | } else if (wrkMast.getMk().equals("O")) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } |
| | | } |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 14: |
| | | // 修改工作档状态 14.小车搬出库 => 15.等待吊车 |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | this.recShuttleErr(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | * 四向穿梭车异常信息记录 |
| | | */ |
| | | private void recCrnErr(){ |
| | | private void recShuttleErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 穿梭车异常信息记录 |
| | | */ |
| | | private void recSteErr(){ |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (steProtocol.getTaskNo() != 0) { |
| | | BasSteErrLog latest = basSteErrLogService.findLatestByTaskNo(ste.getId(), steProtocol.getTaskNo().intValue()); |
| | | if (shuttleProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(steProtocol.getTaskNo()); |
| | | if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) steProtocol.getAlarm(), // 异常码 |
| | | (int) shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (steProtocol.getAlarm() == null || !steProtocol.isAlarm()) { |
| | | if (shuttleProtocol.getStatusErrorCode() == null || shuttleProtocol.getStatusErrorCode() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasSteErrLog latest = basSteErrLogService.findLatest(ste.getId()); |
| | | }else { |
| | | //无任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatest(shuttleSlave.getId()); |
| | | // 有异常 |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != steProtocol.getAlarm().intValue())) { |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | if (latest == null || (latest.getErrCode() != shuttleProtocol.getStatusErrorCode().intValue())) { |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)steProtocol.getAlarm(), // 异常码 |
| | | (int)shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | |
| | | } |
| | | |
| | | /** |
| | | * 小车电量检测 ===>> 发起充电 |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | try { |
| | | // 在线 空闲 无作业标记 不在充电 |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | public synchronized void loopShuttleCharge() { |
| | | for (DevpSlave devpSlave : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleProtocol.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (devpThread.charge0) { |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) { |
| | | steCharge = first; |
| | | break; |
| | | } |
| | | } |
| | | // if (!devpThread.charge1) { |
| | | // SteChargeType second = SteChargeType.SECOND; |
| | | // locNo = second.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | // steCharge = second; |
| | | // break; |
| | | // } |
| | | // } |
| | | // if (!devpThread.charge2) { |
| | | // SteChargeType third = SteChargeType.THIRD; |
| | | // locNo = third.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | // steCharge = third; |
| | | // break; |
| | | // } |
| | | // } |
| | | break; |
| | | } while (false); |
| | | |
| | | if (steCharge == null) { |
| | | // News.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | continue; |
| | | } |
| | | String chargeLocNo = steCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(1); // 固定1号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if ( 0<steProtocol.getRow().intValue() && steProtocol.getRow().intValue()<=4 |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | |
| | | break; |
| | | if (wrkCharge != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | News.error("loopSteCharge fail", e); |
| | | |
| | | ShuttleChargeType shuttleCharge = null; |
| | | String locNo; |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | switch (chargeType.id) { |
| | | case 1: |
| | | if (devpThread.charge0 == false) { |
| | | ShuttleChargeType first = ShuttleChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (wrkChargeService.selectWorkingOfCharge(first.id) == null) { |
| | | shuttleCharge = first; |
| | | } |
| | | } |
| | | break; |
| | | default: |
| | | } |
| | | } |
| | | |
| | | if (shuttleCharge == null) { |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setShuttleNo(shuttle.getId()); |
| | | wrkCharge.setCharge(shuttleCharge.id); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(51L); // 21.准备充电 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING);//充电中 |
| | | News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行小车充电任务 |
| | | * 执行四向穿梭车充电任务 |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | public synchronized void executeShuttleCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, 1); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == wrkCharge) { |
| | | try{ |
| | | if (steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()){ |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(1); // 穿梭车编号 |
| | | steCommand.setTaskNo(10060); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, 1, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | if (wrkCharge == null) { |
| | | return; |
| | | } |
| | | |
| | | |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkCharge.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | //小车当前层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | //充电库位号 |
| | | String chargeLocNo = wrkCharge.getLocNo(); |
| | | //充电库位层高 |
| | | Integer chargeLocNoLev = Integer.parseInt(chargeLocNo.substring(chargeLocNo.length() - 2, chargeLocNo.length())); |
| | | |
| | | if (wrkCharge.getWrkSts() == 51 || wrkCharge.getWrkSts() == 55) { |
| | | if (currentLev == chargeLocNoLev) { |
| | | //同一层无需经过提升机 |
| | | //直接计算车到充电库位 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | //获取小车到充电库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, chargeLocNo, ShuttleTaskModeType.PAK_IN.id, assignCommand, shuttleThread); |
| | | //进行充电中 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 9);//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | |
| | | //创建充电指令 |
| | | ShuttleCommand command = shuttleThread.getChargeSwitchCommand((short) 1);//开始充电 |
| | | commands.add(command); |
| | | |
| | | //指令集分配 |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkCharge.setWrkSts(56L);//充电中状态 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | }catch (Exception e){ |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id, assignCommand, shuttleThread); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | |
| | | |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 9);//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | //源库位 |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkCharge.setWrkSts(52L);//小车迁移状态 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | }else if(wrkCharge.getWrkSts() == 53){ |
| | | //小车已经达到提升机口 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | return; |
| | | } |
| | | return; |
| | | } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | return; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())+40) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | }else if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine()) && steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | try { |
| | | // filter |
| | | if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) { |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | // 搬小车至小车走向通道 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { return; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | //26.等待充电 ===> |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | Float idle2 = steProtocol.isIdle2(); |
| | | String chargeLine = SpringUtils.getBean(BasSteService.class).selectById(1).getChargeLine(); |
| | | if (idle2<(Float.parseFloat(chargeLine)+2)){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 666));//充电标记 |
| | | }else if (idle2 >= 100f){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | } |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle()) { |
| | | return; |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("executeSteCharge fail", e); |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(wrkCharge.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setShuttleNo(wrkCharge.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != currentLev) { |
| | | //穿梭车和提升机处于不同楼层 |
| | | //获取目标楼层(穿梭车所在楼层)命令 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), currentLev.shortValue()); |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | //输送线将四向穿梭车移动进来(正转) |
| | | LiftCommand command2 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 1); |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | //提升机前往目标楼层 |
| | | //获取充电库位目标楼层命令 |
| | | LiftCommand command3 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), chargeLocNoLev.shortValue()); |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将四向穿梭车移出去 |
| | | //输送线将四向穿梭车移动出去(反转) |
| | | LiftCommand command4 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 2); |
| | | commands.add(command4);//将命令添加进list |
| | | |
| | | wrkCharge.setWrkSts(54L);//提升机搬运中 |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 56) { |
| | | //充电中 |
| | | //判断小车是否充满电量,满电1000或电压54V以上 |
| | | if (shuttleProtocol.getBatteryPower() >= 1000 || shuttleProtocol.getCurrentVoltage() >= 540) { |
| | | //充满,断开充电 |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 0); |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true); |
| | | |
| | | //创建充电指令 |
| | | ShuttleCommand command = shuttleThread.getChargeSwitchCommand((short) 2);//断开充电 |
| | | commands.add(command); |
| | | |
| | | //指令集分配 |
| | | assignCommand.setCommands(commands); |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING_WAITING); |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.CHARGING_WAITING.id) { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(出库版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc1.getLocSts().equals("O")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | News.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(20D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |