| | |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.entity.BasRgv; |
| | | import com.zy.asrs.entity.BasRgvMap; |
| | | import com.zy.asrs.entity.BasRgvOpt; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.BasRgvMapService; |
| | | import com.zy.asrs.service.BasRgvOptService; |
| | | import com.zy.asrs.service.BasRgvService; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.RgvThread2; |
| | | import com.zy.asrs.service.DeviceErrorService; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.TrackRangeUtils; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.*; |
| | | import com.zy.core.enums.RgvModeType; |
| | | import com.zy.core.enums.RgvStatusType; |
| | | import com.zy.core.enums.RgvTaskModeType; |
| | | import com.zy.core.enums.RgvTaskStatusType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.*; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | |
| | | import java.sql.Wrapper; |
| | | import java.text.MessageFormat; |
| | | import java.util.*; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | | public class RgvThread implements Runnable, RgvThread2 { |
| | | public class RgvThread implements Runnable, ThreadHandler { |
| | | |
| | | private SiemensS7Net siemensNet; |
| | | private RgvSlave slave; |
| | | private RgvProtocol rgvProtocol; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | // private RgvProtocol rgvProtocol; |
| | | private TaskProtocolCache taskProtocolCache = new TaskProtocolCache(); |
| | | // # 轨道总长 |
| | | private Long trackEntireLength = 240000L; |
| | | //# 轨道基准点 |
| | | private Long trackBenchmark = 1L; |
| | | // # 避让距离 |
| | | private Long avoidDistance = 11200L; |
| | | private String errorRgv = "-"; |
| | | |
| | | /** |
| | | * 工位1复位信号 |
| | |
| | | */ |
| | | private boolean resetFlag2 = false; |
| | | |
| | | //锁定标记 |
| | | private boolean PakMk = true; |
| | | //入库标记 |
| | | // private boolean PakIn = true; |
| | | // //出库标记 |
| | | // private boolean PakOut = true; |
| | | // //根据距离跳过取货 |
| | | // private boolean PakRgv = true; |
| | | // //接驳标记 |
| | | // private boolean PakToCrn = true; |
| | | // 任务锁定 |
| | | private boolean Paking = true; |
| | | // //连续任务下发 |
| | | // private boolean PakAll = true; |
| | | private boolean connectRgv = false; |
| | | public Long currentTimeMilliConnectRgv= 0L; |
| | | |
| | | private boolean delRgvTask = false; |
| | | private short wrkSign = 0; |
| | | |
| | | public RgvThread(RgvSlave slave) { |
| | | this.slave = slave; |
| | |
| | | @Override |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | this.connect(); |
| | | initRgv(); |
| | | |
| | | // 启动线程自动重连 |
| | | new Thread(this::rgvConnect).start(); |
| | | |
| | | // 启动读数据线程 |
| | | new Thread(this::readStatusRgv).start(); |
| | | |
| | | // 启动任务下发线程 |
| | | new Thread(this::taskIssued).start(); |
| | | |
| | | // 启动漫游线程 |
| | | new Thread(this::taskWalkIssued).start(); |
| | | // new Thread(this::taskWalkIssued2).start(); |
| | | |
| | | // 启动任务完成线程 |
| | | new Thread(this::taskComplete).start(); |
| | | } |
| | | |
| | | private void rgvConnect() { |
| | | while (true) { |
| | | try { |
| | | int step = 1; |
| | | Task task = MessageQueue.poll(SlaveType.Rgv, slave.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | Thread.sleep(1000); |
| | | if(!connectRgv){ |
| | | try { |
| | | connectRgv = this.connect(); |
| | | Thread.sleep(100); |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | } |
| | | switch (step) { |
| | | // 读数据 |
| | | case 1: |
| | | readStatus(); |
| | | break; |
| | | // 小车工位写入数据 |
| | | case 2: |
| | | write((RgvCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | case 3: |
| | | RgvCommand command = (RgvCommand) task.getData(); |
| | | if (null == command) { |
| | | command = new RgvCommand(); |
| | | } |
| | | command.setRgvNo(slave.getId()); // RGV编号 |
| | | command.setTaskNo(0); // 工作号 |
| | | command.setTaskStatus(RgvTaskStatusType.NONE); // 任务模式 |
| | | command.setTargetPosition(0); // 源站 |
| | | command.setWrkTaskPri(0); // 目标站 |
| | | command.setCommand(false); |
| | | write2(command); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | log.error("rgv连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "rgv连接失败"+e.getMessage()); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | initRgv(); |
| | | // e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | private void readStatusRgv() { |
| | | while (true) { |
| | | try { |
| | | if(!connectRgv){ |
| | | try { |
| | | Thread.sleep(1000L); |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | initRgv(); |
| | | continue; |
| | | } |
| | | Thread.sleep(100L); |
| | | // System.out.println("读线程,小车号"+ slave.getId()+"时间戳:"+System.currentTimeMillis()); |
| | | |
| | | readStatus(); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV数据读取线程异常!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV数据读取线程异常"+e.getMessage()); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | initRgv(); |
| | | // e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | private static final Set<Integer> specialSites = new HashSet<>( |
| | | Arrays.asList(1004,1014,1018,1028,1035)); |
| | | public static final Map<Integer, Integer> StaPosition = new HashMap<Integer, Integer>() {{ |
| | | put(1004, 1001);put(1014, 1011);put(1018, 1015);put(1028, 1025);put(1035, 1032); |
| | | |
| | | }}; |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(1);add(2); |
| | | |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(3);add(4); |
| | | |
| | | }}; |
| | | /** |
| | | * 初始化站点状态 |
| | | * 完成 |
| | | */ |
| | | private void initSite() { |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | private void taskComplete() { |
| | | while (true) { |
| | | try { |
| | | if(!connectRgv){ |
| | | try { |
| | | Thread.sleep(1000L); |
| | | } catch (Exception e){ |
| | | |
| | | // 站点编号 |
| | | for (Integer siteId : staNos) { |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo(0); // ID |
| | | staProtocol.setAutoing(false); // 自动 |
| | | staProtocol.setLoading(false); // 有物 |
| | | staProtocol.setInEnable(false); // 可入 |
| | | staProtocol.setOutEnable(false); // 可出 |
| | | staProtocol.setEmptyMk(false); // 空板信号 |
| | | staProtocol.setStaNo((short) 0); // 目标站 |
| | | if (delRgvTask){ |
| | | writeDelRgvTask(); |
| | | delRgvTask = false; |
| | | continue; |
| | | } |
| | | Thread.sleep(50L); |
| | | |
| | | // 构建设备状态对象 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null) { |
| | | rgvProtocol = new RgvProtocol(); |
| | | } |
| | | if (rgvProtocol.getStatusType().equals(RgvStatusType.WAITING) || rgvProtocol.getStatusType().equals(RgvStatusType.FETCHWAITING)){ |
| | | boolean sign = true; |
| | | int i = 1; |
| | | while (sign && i<5){ |
| | | i++; |
| | | sign = false; |
| | | OperateResult result2 = siemensNet.Write("DB100.2",(int) 0); |
| | | OperateResult result14 = siemensNet.Write("DB100.14", (int) 0); |
| | | OperateResult result6 = siemensNet.Write("DB100.6", (short) 0); |
| | | OperateResult result8 = siemensNet.Write("DB100.8", (short) 0); |
| | | OperateResult result10 = siemensNet.Write("DB100.10", (short) 0); |
| | | OperateResult result12 = siemensNet.Write("DB100.12", (short) 0); |
| | | Thread.sleep(10L); |
| | | |
| | | OperateResultExOne<byte[]> resultRead0 = siemensNet.Read("DB100.0", (short) 20); |
| | | Integer i2 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 2); |
| | | short i6 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 6); |
| | | short i8 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 8); |
| | | short i10 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 10); |
| | | Integer i14 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 14); |
| | | if (i2!=0 || i6 != (short) 0 |
| | | || i8!=(short)0 || i10 != (short) 0 |
| | | || i14!=0){ |
| | | sign = true; |
| | | } |
| | | } |
| | | |
| | | OperateResult result0 = siemensNet.Write("DB100.0", (short) 1); |
| | | |
| | | Thread.sleep(20L); |
| | | |
| | | OperateResult result00 = siemensNet.Write("DB100.0", (short) 0); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("RGV数据任务下发复位线程异常!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV数据任务下发复位线程异常"+e.getMessage()); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | initRgv(); |
| | | // e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 漫游 |
| | | */ |
| | | private void taskWalkIssued() { |
| | | while (true) { |
| | | try { |
| | | if(!connectRgv){ |
| | | try { |
| | | Thread.sleep(1000L); |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | continue; |
| | | } |
| | | // 休眠 1 秒 |
| | | Thread.sleep(200L); |
| | | |
| | | if (!deviceDetection()) { |
| | | continue; |
| | | } |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvTaskProtocol == null) { |
| | | initRgv(); |
| | | rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | } |
| | | if (rgvTaskProtocol.getAvoid() != 1) { |
| | | continue; |
| | | } |
| | | TaskProtocol issued = new TaskProtocol(); |
| | | issued.setTaskNo(32222L); |
| | | issued.setTargetPosition(rgvTaskProtocol.getAvoidingTheDestination()); |
| | | issued.setTaskStatus(1); |
| | | issued.setDirection(true); |
| | | write(issued); |
| | | rgvTaskProtocol.setAvoid(0); |
| | | |
| | | // Thread.sleep(200); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV行走任务下发线程异常!!!" + e.getMessage()); |
| | | // e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 任务下发 |
| | | */ |
| | | private void taskIssued() { |
| | | while (true) { |
| | | if(!connectRgv){ |
| | | try { |
| | | Thread.sleep(1000L); |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | continue; |
| | | } |
| | | RgvRunProtocol rgvRun = RgvRunCache.getRgvRun(); |
| | | if (!rgvRun.getRgvNo().equals(slave.getId())){ |
| | | continue; |
| | | } |
| | | try { |
| | | Thread.sleep(100); |
| | | rgvRun = RgvRunCache.getRgvRun(); |
| | | // System.out.println(JSON.toJSON(rgvRun)); |
| | | |
| | | // 休眠 1 秒 |
| | | if (System.currentTimeMillis() - rgvRun.currentTimeMilliOld > 500L) { |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | } else { |
| | | continue; |
| | | } |
| | | if (!deviceDetection()) { |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | if (!errorRgv.equals("无")){ |
| | | RgvErrCache.updateRgvErr(slave.getId(),errorRgv); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | Thread.sleep(50L); |
| | | |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null || rgvTaskProtocol == null) { |
| | | initRgv(); |
| | | rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | } |
| | | if (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) || (Math.abs(rgvProtocol.getRgvPos() - rgvProtocol.getRgvPosDestination())>100)){ |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getLoaded() == -1){ |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | RgvErrCache.updateRgvErr(slave.getId(),"小车探物物状态异常"); |
| | | continue; |
| | | } |
| | | if (rgvTaskProtocol.getAvoid() != 0) { |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | continue; |
| | | } |
| | | |
| | | List<TaskProtocol> allTakeTaskProtocol = taskProtocolCache.getTakeOrPutTaskProtocol(rgvProtocol.getLoaded()); |
| | | if (allTakeTaskProtocol.isEmpty()){ |
| | | allTakeTaskProtocol = taskProtocolCache.getAllWalkTaskProtocol(); |
| | | for (TaskProtocol taskProtocol : allTakeTaskProtocol) { |
| | | if (taskProtocol.getIsRunning() == 1) {//准备下发 |
| | | // 双车 |
| | | if (rgvOtherStatusEnable()) { |
| | | //另一台车是否允许此台车执行 |
| | | if (!otherRgvAvoid(taskProtocol.getTargetPosition())) { |
| | | RgvErrCache.updateRgvErr(slave.getId(),errorRgv); |
| | | break; |
| | | } |
| | | } |
| | | if (taskProtocol.getTargetPosition()<=rgvProtocol.getRgvPos()+50 |
| | | && taskProtocol.getTargetPosition()>=rgvProtocol.getRgvPos()-50){ |
| | | taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); |
| | | RgvErrCache.updateRgvErr(slave.getId()); |
| | | break; |
| | | } else { |
| | | TaskProtocol issued = new TaskProtocol(taskProtocol,true); |
| | | write(issued); |
| | | RgvErrCache.updateRgvErr(slave.getId()); |
| | | taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | RgvErrCache.updateRgvErr(slave.getId()); |
| | | } else { |
| | | for (TaskProtocol taskProtocol : allTakeTaskProtocol) { |
| | | if (taskProtocol.getIsRunning() == 1) {//准备下发 |
| | | //双车 |
| | | if (rgvOtherStatusEnable()) { |
| | | //另一台车是否允许此台车执行 |
| | | if (!otherRgvAvoid(taskProtocol.getTargetPosition())) { |
| | | RgvErrCache.updateRgvErr(slave.getId(),errorRgv); |
| | | break; |
| | | } |
| | | } |
| | | if (taskProtocol.getTargetPosition()<=rgvProtocol.getRgvPos()+50 |
| | | && taskProtocol.getTargetPosition()>=rgvProtocol.getRgvPos()-50){ |
| | | if (taskProtocol.getTaskStatus()==3){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, taskProtocol.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(taskProtocol.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | RgvErrCache.updateRgvErr(slave.getId(),"未查到小车作业站"+staProtocol.getStaNo()+"站点"); |
| | | break; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() |
| | | ){ |
| | | RgvErrCache.updateRgvErr(slave.getId(),"小车等待"+staProtocol.getStaNo()+"站点就绪"); |
| | | break; |
| | | } |
| | | } else if (taskProtocol.getTaskStatus()==2){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, taskProtocol.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(taskProtocol.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | RgvErrCache.updateRgvErr(slave.getId(),"未查到小车作业站"+staProtocol.getStaNo()+"站点"); |
| | | break; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading() || staProtocol.getWorkNo()==0 |
| | | ){ |
| | | RgvErrCache.updateRgvErr(slave.getId(),"小车等待"+staProtocol.getStaNo()+"站点就绪"); |
| | | break; |
| | | } |
| | | } |
| | | TaskProtocol issued = new TaskProtocol(taskProtocol); |
| | | write(issued); |
| | | RgvErrCache.updateRgvErr(slave.getId()); |
| | | taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); |
| | | break; |
| | | } else { |
| | | TaskProtocol issued = new TaskProtocol(taskProtocol,true); |
| | | write(issued); |
| | | RgvErrCache.updateRgvErr(slave.getId()); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | } catch (Exception e) { |
| | | log.error("RGV任务下发线程异常!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV任务下发线程异常"+e.getMessage()); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | rgvRun = RgvRunCache.getRgvRun(); |
| | | rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; |
| | | rgvRun.setRgvNo(slave.getOtherId()); |
| | | RgvRunCache.updateRgvStatus(rgvRun); |
| | | continue; |
| | | // e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | public boolean isSignRgvTaskProtocol() { |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvTaskProtocol == null) { |
| | | return false; |
| | | } |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | |
| | | if (rgvProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (rgvProtocolOther.statusEnable) { |
| | | if (rgvTaskProtocolOther == null) { |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | |
| | | public boolean deviceDetection() { |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | if (rgvProtocol == null || rgvTaskProtocol == null) { |
| | | errorRgv = slave.getId()+"号小车连接失败"; |
| | | return false; |
| | | } |
| | | if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO)) { |
| | | errorRgv = slave.getId()+"号小车非自动"; |
| | | return false; |
| | | } |
| | | if (rgvProtocol.getRgvPos().equals(0L) |
| | | || rgvTaskProtocol.getAvoid() == -1 |
| | | || rgvProtocol.getRgvPosDestination() == 0L) { |
| | | errorRgv = slave.getId()+"号小车状态异常"; |
| | | return false; |
| | | } |
| | | if (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM)) { |
| | | errorRgv = "无"; |
| | | return false; |
| | | } |
| | | if ( (Math.abs(rgvProtocol.getRgvPos() - rgvProtocol.getRgvPosDestination())>100) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM)) { |
| | | errorRgv = slave.getId()+"号小车存在运行目标值,需要复位!!!"; |
| | | return false; |
| | | } |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | // System.out.println("rgvTaskProtocol:"+slave.getId()+"sign:"+rgvTaskProtocol.isSignRun()+"/n"+ |
| | | // "rgvTaskProtocolOther:"+slave.getOtherId()+"sign:"+rgvTaskProtocolOther.isSignRun()+"/n"); |
| | | |
| | | if (rgvProtocolOther == null) { |
| | | errorRgv = slave.getOtherId()+"号小车连接失败"; |
| | | return false; |
| | | } |
| | | if (rgvProtocolOther.statusEnable) { |
| | | if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L) || rgvTaskProtocolOther.getAvoid() == -1 || rgvProtocolOther.getRgvPosDestination() == 0L) { |
| | | errorRgv = slave.getOtherId()+"号小车状态异常"; |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | public boolean rgvOtherStatusEnable() { |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | if (rgvProtocolOther == null) { |
| | | return true; |
| | | } |
| | | if (rgvProtocolOther.statusEnable) { |
| | | // if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L)) { |
| | | return true; |
| | | // } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public boolean otherRgvAvoid(Long targetPosition) { |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | long onePos = Math.abs(targetPosition - rgvProtocol.getRgvPos()); |
| | | if (onePos<50){ |
| | | return true; |
| | | } |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | Long[][] avoidRange = new TrackRangeUtils().avoidRange(slave, trackEntireLength, trackBenchmark, avoidDistance); |
| | | |
| | | if (new TrackRangeUtils().IsItSmall(slave)) { |
| | | if (rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE) && (Math.abs(rgvProtocolOther.getRgvPos() - rgvProtocolOther.getRgvPosDestination())<50)) { |
| | | if ((rgvProtocolOther.getRgvPos() - rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition + rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | |
| | | RgvThread rgvThreadOther = (RgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getOtherId()); |
| | | TaskProtocolCache taskProtocolCacheOther = rgvThreadOther.getTaskProtocolCache(); |
| | | TaskProtocol nowPosRunTask = taskProtocolCacheOther.getNowPosRunTask(rgvProtocolOther.getRgvPos()); |
| | | if (!Cools.isEmpty(nowPosRunTask)){ |
| | | boolean signNowPosRun = true; |
| | | if (nowPosRunTask.getTaskStatus()==3){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, nowPosRunTask.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(nowPosRunTask.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | signNowPosRun =false; |
| | | } |
| | | if (signNowPosRun){ |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() |
| | | ){ |
| | | if (targetPosition.equals(nowPosRunTask.getTargetPosition())){ |
| | | if (rgvProtocolOther.getRgvPosDestination() >= rgvProtocolOther.getRgvPos()-50) { |
| | | long avoid = rgvProtocolOther.getRgvPos() - rgvProtocolOther.getCarBodyJiaoMing() - avoidDistance - rgvProtocol.getCarBodyKunPeng(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocol.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | } |
| | | return false; |
| | | } |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } |
| | | if (signNowPosRun){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | TaskProtocol nowPosRunTask2 = taskProtocolCacheOther.getNowPosRunTask2(); |
| | | if (!Cools.isEmpty(nowPosRunTask2)){ |
| | | boolean signNowPosRun = true; |
| | | boolean signNowPosA = true; |
| | | if (targetPosition - rgvProtocol.getRgvPos()>0){ |
| | | if (nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()>0){ |
| | | if (rgvProtocol.getRgvPos()>rgvProtocolOther.getRgvPos()){ |
| | | signNowPosA = false; |
| | | signNowPosRun = false; |
| | | } |
| | | } |
| | | } else if (targetPosition - rgvProtocol.getRgvPos()<0){ |
| | | if (nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()<0){ |
| | | if (rgvProtocol.getRgvPos()<rgvProtocolOther.getRgvPos()){ |
| | | signNowPosA = false; |
| | | signNowPosRun = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (signNowPosA){ |
| | | if (nowPosRunTask2.getTaskStatus()==3){ |
| | | long twoPos = Math.abs(nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()); |
| | | if (Math.abs(onePos - twoPos)>100){ |
| | | if (onePos-50>twoPos+50){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, nowPosRunTask2.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(nowPosRunTask2.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | signNowPosRun =false; |
| | | } |
| | | if (signNowPosRun){ |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() |
| | | ){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } else { |
| | | long twoPos = Math.abs(nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()); |
| | | if (twoPos<100){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | if (Math.abs(onePos - twoPos)>100){ |
| | | if (onePos-50>twoPos+50){ |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (signNowPosRun){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocolOther.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return true; |
| | | } |
| | | rgvTaskProtocolOther.setAvoid(1); |
| | | rgvTaskProtocolOther.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocolOther); |
| | | return false; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.ROAM)) { |
| | | if ((rgvProtocolOther.getRgvPosDestination() - rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition + rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocolOther.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return true; |
| | | } |
| | | rgvTaskProtocolOther.setAvoid(1); |
| | | rgvTaskProtocolOther.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocolOther); |
| | | return false; |
| | | } |
| | | } else if (!rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE)) { |
| | | if ((rgvProtocolOther.getRgvPosDestination() - rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition + rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | if (rgvProtocolOther.getRgvPosDestination() >= rgvProtocolOther.getRgvPos()-50) { |
| | | long avoid = rgvProtocolOther.getRgvPos() - rgvProtocolOther.getCarBodyJiaoMing() - avoidDistance - rgvProtocol.getCarBodyKunPeng(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocol.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return false; |
| | | } |
| | | errorRgv = slave.getOtherId()+"号RGV影响,等待中..."; |
| | | |
| | | return false; |
| | | } |
| | | } else { |
| | | if ((rgvProtocolOther.getRgvPosDestinationOrPos(true) - rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition + rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } |
| | | } |
| | | } else { |
| | | if (rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE) && (Math.abs(rgvProtocolOther.getRgvPos() - rgvProtocolOther.getRgvPosDestination())<50)) { |
| | | if ((targetPosition - rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPos() + rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | RgvThread rgvThreadOther = (RgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getOtherId()); |
| | | TaskProtocolCache taskProtocolCacheOther = rgvThreadOther.getTaskProtocolCache(); |
| | | TaskProtocol nowPosRunTask = taskProtocolCacheOther.getNowPosRunTask(rgvProtocolOther.getRgvPos()); |
| | | if (!Cools.isEmpty(nowPosRunTask)){ |
| | | boolean signNowPosRun = true; |
| | | if (nowPosRunTask.getTaskStatus()==3){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, nowPosRunTask.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(nowPosRunTask.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | signNowPosRun =false; |
| | | } |
| | | if (signNowPosRun){ |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() |
| | | ){ |
| | | if (targetPosition.equals(nowPosRunTask.getTargetPosition())){ |
| | | if (rgvProtocolOther.getRgvPosDestination() <= rgvProtocolOther.getRgvPos() + 50) { |
| | | long avoid = rgvProtocolOther.getRgvPos() + rgvProtocolOther.getCarBodyKunPeng() + avoidDistance + rgvProtocol.getCarBodyJiaoMing(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocol.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | } |
| | | return false; |
| | | } |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } |
| | | if (signNowPosRun){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | TaskProtocol nowPosRunTask2 = taskProtocolCacheOther.getNowPosRunTask2(); |
| | | if (!Cools.isEmpty(nowPosRunTask2)){ |
| | | boolean signNowPosRun = true; |
| | | boolean signNowPosA = true; |
| | | if (targetPosition - rgvProtocol.getRgvPos()>0){ |
| | | if (nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()>0){ |
| | | if (rgvProtocol.getRgvPos()>rgvProtocolOther.getRgvPos()){ |
| | | signNowPosA = false; |
| | | signNowPosRun = false; |
| | | } |
| | | } |
| | | } else if (targetPosition - rgvProtocol.getRgvPos()<0){ |
| | | if (nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()<0){ |
| | | if (rgvProtocol.getRgvPos()<rgvProtocolOther.getRgvPos()){ |
| | | signNowPosA = false; |
| | | signNowPosRun = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (signNowPosA){ |
| | | if (nowPosRunTask2.getTaskStatus()==3){ |
| | | long twoPos = Math.abs(nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()); |
| | | if (Math.abs(onePos - twoPos)>100){ |
| | | if (onePos-50>twoPos+50){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, nowPosRunTask2.getTargetPositionStaNoPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(nowPosRunTask2.getTargetPositionStaNo()); |
| | | if (staProtocol == null ) { |
| | | signNowPosRun =false; |
| | | } |
| | | if (signNowPosRun){ |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() |
| | | ){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } else { |
| | | long twoPos = Math.abs(nowPosRunTask2.getTargetPosition() - rgvProtocolOther.getRgvPos()); |
| | | if (twoPos<100){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | if (Math.abs(onePos - twoPos)>100){ |
| | | if (onePos-50>twoPos+50){ |
| | | signNowPosRun =false; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (signNowPosRun){ |
| | | errorRgv = slave.getOtherId()+"号RGV等待作业..."; |
| | | return false; |
| | | } |
| | | } |
| | | long avoid = targetPosition - rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocolOther.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return true; |
| | | } |
| | | rgvTaskProtocolOther.setAvoid(1); |
| | | rgvTaskProtocolOther.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocolOther); |
| | | return false; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.ROAM)) { |
| | | if ((targetPosition - rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPosDestination() + rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition - rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocolOther.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return true; |
| | | } |
| | | rgvTaskProtocolOther.setAvoid(1); |
| | | rgvTaskProtocolOther.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocolOther); |
| | | return false; |
| | | } |
| | | |
| | | } else if (!rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE)) { |
| | | if ((targetPosition - rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPosDestination() + rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance-50) {//无需避让 |
| | | return true; |
| | | } else { |
| | | if (rgvProtocolOther.getRgvPosDestination() <= rgvProtocolOther.getRgvPos() + 50) { |
| | | long avoid = rgvProtocolOther.getRgvPos() + rgvProtocolOther.getCarBodyKunPeng() + avoidDistance + rgvProtocol.getCarBodyJiaoMing(); |
| | | if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { |
| | | log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | errorRgv = "RGV行走目标超出范围"; |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV行走超出范围"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | long avoidAbs = Math.abs(avoid - rgvProtocol.getRgvPos()); |
| | | if (avoidAbs<51){ |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return false; |
| | | } |
| | | errorRgv = slave.getOtherId()+"号RGV等待中..."; |
| | | return false; |
| | | } |
| | | } else { |
| | | if ((rgvProtocolOther.getRgvPosDestinationOrPos(false) - rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition + rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance - 50) {//无需避让 |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | errorRgv = slave.getOtherId()+"号RGV影响,等待中..."; |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 初始化RGV状态 |
| | | */ |
| | | private void initRgv() { |
| | | if (null == rgvProtocol) { |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null) { |
| | | rgvProtocol = new RgvProtocol(); |
| | | rgvProtocol.setRgvNo(slave.getId()); |
| | | } |
| | | //小车状态 |
| | | rgvProtocol.setStatus((short)-1); |
| | | rgvProtocol.setRgvPosDestination(0); |
| | | rgvProtocol.setMode((short) -1); |
| | | rgvProtocol.setRgvPos(0); |
| | | rgvProtocol.setErr1(false); |
| | | rgvProtocol.setErr2(false); |
| | | rgvProtocol.setErr3(false); |
| | | rgvProtocol.setErr4(false); |
| | | rgvProtocol.setErr5(false); |
| | | rgvProtocol.setErr6(false); |
| | | rgvProtocol.setErr7(false); |
| | | rgvProtocol.setWrkTaskPri((short)0); |
| | | //工位1状态 |
| | | rgvProtocol.setTaskNo1(0); |
| | | rgvProtocol.setStatus1((short)-1); |
| | | rgvProtocol.setLoaded1(false); |
| | | rgvProtocol.setWrkTaskMove1((short)0); |
| | | //工位2状态 |
| | | rgvProtocol.setTaskNo2(0); |
| | | rgvProtocol.setStatus2((short)-1); |
| | | rgvProtocol.setLoaded2(false); |
| | | rgvProtocol.setWrkTaskMove2((short)0); |
| | | // rgvProtocol.setAlarm((short)0); |
| | | // rgvProtocol.setxSpeed((short) 0); |
| | | // rgvProtocol.setxDistance((short) 0); |
| | | // rgvProtocol.setxDuration((short) 0); |
| | | } |
| | | private ArrayList<Integer> getStaNo() { |
| | | switch (slave.getId()) { |
| | | case 1: |
| | | return staNos1; |
| | | case 2: |
| | | return staNos2; |
| | | default: |
| | | throw new CoolException("服务器异常"); |
| | | rgvProtocol.setStatus((short) -1); |
| | | rgvProtocol.setWalkPos((short) 0); |
| | | rgvProtocol.setRgvPos(0L); |
| | | rgvProtocol.setAlarm((short) 0); |
| | | rgvProtocol.setxSpeed((short) 0); |
| | | rgvProtocol.setxDistance((short) 0); |
| | | rgvProtocol.setxDuration((short) 0); |
| | | rgvProtocol.setCarBodyJiaoMing(0L); |
| | | rgvProtocol.setCarBodyKunPeng(0L); |
| | | try { |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | BasRgv rgv = basRgvService.selectById(slave.getId()); |
| | | if (!Cools.isEmpty(rgv)) { |
| | | rgvProtocol.setStatusEnable(rgv.getStatus() == 1); |
| | | } else { |
| | | rgvProtocol.setStatusEnable(false); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("RGV异常!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV异常"+e.getMessage()); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | rgvProtocol.setStatusEnable(true); |
| | | } |
| | | |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvTaskProtocol == null) { |
| | | rgvTaskProtocol = new RgvTaskProtocol(); |
| | | rgvTaskProtocol.setRgvNo(slave.getId()); |
| | | } |
| | | rgvTaskProtocol.setAvoid(0); |
| | | rgvTaskProtocol.setAvoidingTheDestination(0L); |
| | | |
| | | RgvStatusCache.updateRgvStatus(rgvProtocol); |
| | | |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | |
| | | } |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | |
| | | siemensNet.setRack(slave.getRack().byteValue()); |
| | | siemensNet.setSlot(slave.getSlot().byteValue()); |
| | | OperateResult connect = siemensNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | if (connect.IsSuccess) { |
| | | result = true; |
| | | OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | initRgv(); |
| | | |
| | | if (System.currentTimeMillis()-currentTimeMilliConnectRgv>1000*60*10){ |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGVplc连接失败"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | if (currentTimeMilliConnectRgv == 0){ |
| | | currentTimeMilliConnectRgv = System.currentTimeMillis()-1000*60*10-1; |
| | | } else { |
| | | currentTimeMilliConnectRgv = System.currentTimeMillis(); |
| | | } |
| | | } |
| | | } |
| | | initRgv(); |
| | | // siemensNet.ConnectClose(); |
| | | return result; |
| | | } |
| | | |
| | | private void setBool(byte[] buffer, int byteIndex, int bitIndex, boolean value) { |
| | | if (value) { |
| | | buffer[byteIndex] |= (1 << bitIndex); // 置位 |
| | | } else { |
| | | buffer[byteIndex] &= ~(1 << bitIndex); // 清零 |
| | | } |
| | | } |
| | | private void updateFlagInDb(String field, boolean value) { |
| | | try { |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | |
| | | EntityWrapper<BasRgv> wrapper = new EntityWrapper<>(); |
| | | wrapper.eq("rgv_no", slave.getId()); |
| | | |
| | | BasRgv entity = new BasRgv(); |
| | | switch (field) { |
| | | case "pak_mk": entity.setPakMk(value ? "1" : "0"); break; |
| | | case "pak_in": entity.setPakIn(value ? "1" : "0"); break; |
| | | case "pak_out": entity.setPakOut(value ? "1" : "0"); break; |
| | | case "pak_rgv": entity.setPakRgv(value ? "1" : "0"); break; |
| | | case "pak_to_crn":entity.setPakToCrn(value ? "1" : "0"); break; |
| | | case "paking":entity.setPaking(value ? "1" : "0"); break; |
| | | case "pak_all":entity.setPakAll(value ? "1" : "0"); break; |
| | | default: |
| | | log.warn("未知标志位字段: {}", field); |
| | | return; |
| | | } |
| | | |
| | | basRgvService.update(entity, wrapper); |
| | | // log.info("RGV标志位更新成功 [rgv_no:{}] {}={}", slave.getId(), field, value ? "1" : "0"); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("更新RGV标志位异常 [rgv_no:{}] {}={} 错误:{}", slave.getId(), field, value, e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | |
| | | public void setPakMk(boolean pakMk) { |
| | | this.PakMk = pakMk; |
| | | updateFlagInDb("pak_mk", pakMk); |
| | | } |
| | | |
| | | /** |
| | | * 读取状态 |
| | | */ |
| | | private void readStatus(){ |
| | | private void readStatus() { |
| | | try { |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 38); |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 36); |
| | | OperateResultExOne<byte[]> result100 = siemensNet.Read("DB100.0", (short) 18); |
| | | if (result.IsSuccess) { |
| | | if (null == rgvProtocol) { |
| | | // 构建设备状态对象 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null) { |
| | | rgvProtocol = new RgvProtocol(); |
| | | rgvProtocol.setRgvNo(siemensNet.getByteTransform().TransInt16(result.Content, 0)); |
| | | |
| | | } |
| | | rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 2)); |
| | | rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt32(result.Content, 4)); |
| | | rgvProtocol.setRgvPosDestination( siemensNet.getByteTransform().TransInt32(result.Content, 8)); |
| | | rgvProtocol.setStatus1(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt32(result.Content, 16)); |
| | | rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt32(result.Content, 20)); |
| | | rgvProtocol.setStaNo1(siemensNet.getByteTransform().TransInt32(result.Content, 28)); |
| | | rgvProtocol.setStaNo2(siemensNet.getByteTransform().TransInt32(result.Content, 32)); |
| | | boolean[] status1 = siemensNet.getByteTransform().TransBool(result.Content, 24, 1); |
| | | rgvProtocol.setLoaded1(status1[0]); |
| | | rgvProtocol.setLoaded2(status1[1]); |
| | | boolean[] status2 = siemensNet.getByteTransform().TransBool(result.Content, 36,1); |
| | | rgvProtocol.setErr1(status2[0]); |
| | | rgvProtocol.setErr2(status2[1]); |
| | | rgvProtocol.setErr3(status2[2]); |
| | | rgvProtocol.setErr4(status2[3]); |
| | | rgvProtocol.setErr5(status2[4]); |
| | | rgvProtocol.setErr6(status2[5]); |
| | | rgvProtocol.setErr7(status2[6]); |
| | | rgvProtocol.setErr8(status2[7]); |
| | | boolean[] status3 = siemensNet.getByteTransform().TransBool(result.Content, 37, 1); |
| | | rgvProtocol.setErr9(status3[0]); |
| | | rgvProtocol.setErr10(status3[1]); |
| | | rgvProtocol.setErr11(status3[2]); |
| | | rgvProtocol.setErr12(status3[3]); |
| | | // BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class); |
| | | rgvProtocol.setRgvNo(slave.getId()); |
| | | rgvProtocol.setCarBodyJiaoMing(slave.getCarBodyJiaoMing()); |
| | | rgvProtocol.setCarBodyKunPeng(slave.getCarBodyKunPeng()); |
| | | |
| | | rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0)); |
| | | // rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2)); |
| | | rgvProtocol.setTaskNo((long)siemensNet.getByteTransform().TransInt32(result.Content, 4)); |
| | | rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 8)); |
| | | rgvProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 10)); |
| | | rgvProtocol.setRgvPos((long)siemensNet.getByteTransform().TransInt32(result.Content, 32)); |
| | | rgvProtocol.setRgvPosDestination((long)siemensNet.getByteTransform().TransInt32(result100.Content, 14)); |
| | | if (rgvProtocol.getRgvPosDestination()==0L){ |
| | | rgvProtocol.setRgvPosDestination(rgvProtocol.getRgvPos()); |
| | | } |
| | | |
| | | //作业启动中 解决任务下发后小车状态未更新,小车状态不及时 |
| | | if (this.wrkSign == 1 && rgvProtocol.getStatus()!=(short)1){ |
| | | this.wrkSign = 0; |
| | | } |
| | | if (this.wrkSign == 1){ |
| | | rgvProtocol.setStatus((short)110); |
| | | } |
| | | |
| | | // rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | // rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | // rgvProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 40)); |
| | | rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | |
| | | // OperateResultExOne<byte[]> result11 = siemensNet.Read("DB100.12", (short) 1); |
| | | // boolean[] status = siemensNet.getByteTransform().TransBool(result.Content, 18, 2); |
| | | // rgvProtocol.setLoaded(status[0]? (short)1:(short)0); |
| | | // rgvProtocol.setErr1(status[8]); |
| | | // rgvProtocol.setErr2(status[9]); |
| | | // rgvProtocol.setErr3(status[10]); |
| | | // rgvProtocol.setErr4(status[11]); |
| | | // rgvProtocol.setErr5(status[12]); |
| | | // rgvProtocol.setErr6(status[13]); |
| | | // rgvProtocol.setErr7(status[14]); |
| | | // rgvProtocol.setErr8(status[15]); |
| | | // System.out.println("读线程"+ slave.getId()+"---"+JSON.toJSONString(rgvProtocol)); |
| | | // System.out.println("读线程,小车号"+ slave.getId()+"时间戳:"+System.currentTimeMillis()+"小车数据:"+JSON.toJSONString(rgvProtocol)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); |
| | | // // 工位1复位信号 |
| | | // if (rgvProtocol.getStatusType().equals(RgvStatusType.WAITING) |
| | | // || rgvProtocol.getStatusType().equals(RgvStatusType.FETCHWAITING)) { |
| | | // if (resetFlag1) { |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setAckFinish1((short)1); |
| | | // if (write(rgvCommand)) { |
| | | // resetFlag1 = false; |
| | | // } |
| | | // } |
| | | // } |
| | | // if (rgvProtocol.getAlarm$()!=0){ |
| | | // RgvErrCache.updateRgvErr(slave.getId(),rgvProtocol.getAlarmM()); |
| | | // } |
| | | |
| | | try { |
| | | // 根据实时信息更新数据库 |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | BasRgv basRgv = new BasRgv(); |
| | | basRgv.setRgvNo(slave.getId()); |
| | | basRgv.setRgvSts((int)rgvProtocol.getMode()); |
| | | if (!basRgvService.updateById(rgvProtocol.toSqlModel(basRgv))){ |
| | | log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | BasRgv basRgv = basRgvService.selectById(slave.getId()); |
| | | if (!Cools.isEmpty(basRgv)) { |
| | | rgvProtocol.setStatusEnable(basRgv.getStatus() == 1); |
| | | } else { |
| | | rgvProtocol.setStatusEnable(false); |
| | | } |
| | | } catch (Exception ignore){ |
| | | System.out.println(ignore); |
| | | // BasRgv basRgv = new BasRgv(); |
| | | basRgv.setRgvNo(slave.getId()); |
| | | basRgv.setRgvSts((int) rgvProtocol.getMode()); |
| | | if (!basRgvService.updateById(rgvProtocol.toSqlModel(basRgv))) { |
| | | log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV plc数据库更新失败"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | } |
| | | } catch (Exception ignore) { |
| | | |
| | | } |
| | | |
| | | |
| | | // 更新缓存 |
| | | RgvStatusCache.updateRgvStatus(rgvProtocol); |
| | | |
| | | } else { |
| | | initRgv(); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | connectRgv = false; |
| | | // OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "读取RGV plc状态信息失败"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | // log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | // e.printStackTrace(); |
| | | // OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "读取RGV plc状态信息失败"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | initRgv(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车工位写入写入数据 |
| | | * 写入数据 |
| | | */ |
| | | private boolean write(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 39); |
| | | if (result1.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(result1.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(result1.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(result1.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(result1.Content, 10));//下发工作号 |
| | | News.info("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | byte[] writeBytes = new byte[14]; |
| | | command.setRgvNo(slave.getId()); |
| | | if(specialSites.contains(command.getTargetPosition())){ |
| | | command.setTargetPosition(StaPosition.get(command.getTargetPosition())); |
| | | } |
| | | writeInt32(writeBytes, 0, command.getWrkTaskPri()); |
| | | writeInt32(writeBytes, 4, command.getTargetPosition()); |
| | | writeInt16(writeBytes, 8, (short)command.getTaskStatus()); |
| | | writeInt32(writeBytes, 10, command.getTaskNo()); |
| | | OperateResult result = siemensNet.Write("DB100.0", writeBytes); |
| | | private boolean write(TaskProtocol taskProtocol) throws InterruptedException { |
| | | Thread.sleep(50L); |
| | | if (null == taskProtocol) { |
| | | log.error("RGV写入命令为空 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | |
| | | if (!result.IsSuccess){ |
| | | News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(2,command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 14); |
| | | if (resultRead.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(resultRead.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10));//下发工作号 |
| | | if ( |
| | | !command.getTaskNo().equals(one.getTaskNo()) || |
| | | !command.getTaskStatus().equals(one.getTaskStatus()) || |
| | | !command.getWrkTaskPri().equals(one.getWrkTaskPri()) || |
| | | !command.getTargetPosition().equals(one.getTargetPosition()) |
| | | ) { |
| | | try{ |
| | | News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | }else { |
| | | News.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvErr", slave.getId(), "RGV写入命令为空"); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("RGV命令地址写入后回读出错"); |
| | | return false; |
| | | } |
| | | |
| | | if (result.IsSuccess) { //任务下发确认 |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | do { |
| | | writeCount2++; |
| | | Short commandFinish = 1; |
| | | result = siemensNet.Write("DB100.34.0", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.34", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransInt16(resultRead.Content, 0); |
| | | if (commandFinish !=1){ |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | |
| | | this.wrkSign = 1; |
| | | // convertRow(command); |
| | | // taskProtocol.setRgvNo(slave.getId()); |
| | | // Long[] array = new Long[11]; |
| | | OperateResult result0 = siemensNet.Write("DB100.0", (short) 0); |
| | | // array[0] = taskProtocol.getAckFinish1(); |
| | | // array[1] = taskProtocol.getTaskNo(); |
| | | // array[2] = taskProtocol.getTaskMode(); |
| | | // array[4] = command.getDestinationStaNo(); |
| | | // array[10] = taskProtocol.getCommand(); |
| | | int taskStatus = taskProtocol.getTaskStatus$(); |
| | | int targetPositionStaNo = taskProtocol.getTargetPositionStaNo(); |
| | | int targetPositionStaNoEnd = taskProtocol.getTargetPositionStaNoEnd(); |
| | | boolean sign = true; |
| | | int i = 1; |
| | | while (sign && i<5){ |
| | | i++; |
| | | sign = false; |
| | | OperateResult result2 = siemensNet.Write("DB100.2", taskProtocol.getTaskNo().intValue()); |
| | | OperateResult result6 = siemensNet.Write("DB100.6", (short) taskStatus); |
| | | OperateResult result8 = siemensNet.Write("DB100.8", (short) targetPositionStaNo); |
| | | OperateResult result10 = siemensNet.Write("DB100.10", (short) targetPositionStaNo); |
| | | OperateResult result14 = siemensNet.Write("DB100.14", taskProtocol.getTargetPosition().intValue()); |
| | | OperateResult result18 = siemensNet.Write("DB100.18", (short) targetPositionStaNoEnd); |
| | | // OperateResult result3 = siemensNet.Write("DB100.10", taskProtocol.isDirection()? (short) 1 : (short) 2); // 执行方向(面朝轨道 定位值左小右大) true:左 false:右 |
| | | Thread.sleep(10L); |
| | | |
| | | OperateResultExOne<byte[]> resultRead0 = siemensNet.Read("DB100.0", (short) 20); |
| | | short i0 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 0); |
| | | Integer i2 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 2); |
| | | short i6 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 6); |
| | | short i8 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 8); |
| | | short i10 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 10); |
| | | Integer i14 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 14); |
| | | short i18 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 18); |
| | | if (i0 !=(short) 0 || i2!=taskProtocol.getTaskNo().intValue() || i6 != (short) taskStatus |
| | | || i8!=(short)targetPositionStaNo || i10 != (short) targetPositionStaNo |
| | | || i14!=taskProtocol.getTargetPosition().intValue() || i18 != (short) targetPositionStaNoEnd){ |
| | | sign = true; |
| | | } |
| | | } |
| | | sign = true; |
| | | OperateResult result12 = siemensNet.Write("DB100.12", (short) 1); |
| | | // |
| | | i = 1; |
| | | sign = true; |
| | | while (sign && i<5){ |
| | | i++; |
| | | sign = false; |
| | | // OperateResult result3 = siemensNet.Write("DB100.10", taskProtocol.isDirection()? (short) 1 : (short) 2); // 执行方向(面朝轨道 定位值左小右大) true:左 false:右 |
| | | Thread.sleep(10L); |
| | | |
| | | OperateResultExOne<byte[]> resultRead0 = siemensNet.Read("DB100.0", (short) 20); |
| | | short i12 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 12); |
| | | if (i12 != (short) 1 ){ |
| | | sign = true; |
| | | } |
| | | result12 = siemensNet.Write("DB100.12", (short) 1); |
| | | } |
| | | |
| | | // log.info("任务下发线程,小车号"+ slave.getId()+"时间戳:"+System.currentTimeMillis()); |
| | | |
| | | // if (taskProtocol.getAckFinish1() == 0) { |
| | | // short commandFinish = 3; //工位1、2任务同时写入 |
| | | // Thread.sleep(100L); |
| | | // result = siemensNet.Write("DB100.20", commandFinish); |
| | | // } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getTaskNo(), |
| | | command.getRgvNo(), |
| | | taskProtocol.getTaskNo().intValue(), |
| | | taskProtocol.getTaskNo().intValue(), |
| | | slave.getId(), |
| | | new Date(), |
| | | command.getTaskStatus().toString(), |
| | | command.getTargetPosition(), |
| | | command.getWrkTaskPri(), |
| | | new Date() |
| | | String.valueOf(taskProtocol.getTaskStatus()), |
| | | null, |
| | | null, |
| | | null, |
| | | result12.IsSuccess ? 1 : 0, |
| | | null, |
| | | new Date(), |
| | | null |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) { |
| | | log.error(ignore.getMessage()); |
| | | } |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("RGV 工位命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | readStatus(); |
| | | if (result12 != null && result0.IsSuccess) { |
| | | // Thread.sleep(50); |
| | | // this.readStatus(); |
| | | log.info("RGV 命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(taskProtocol)); |
| | | log.error("RGV 命令下发 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | |
| | | try{ |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("rgvWrite", slave.getId(), "RGV 命令下发"+JSON.toJSON(taskProtocol)); |
| | | } catch (Exception e2){ |
| | | // log.error("e2:"+e2.getMessage()); |
| | | } |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(taskProtocol))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | private boolean write2(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 39); |
| | | if (result1.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(result1.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(result1.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(result1.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(result1.Content, 10));//下发工作号 |
| | | News.info("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | byte[] writeBytes = new byte[36]; |
| | | command.setRgvNo(slave.getId()); |
| | | if(specialSites.contains(command.getTargetPosition())){ |
| | | command.setTargetPosition(StaPosition.get(command.getTargetPosition())); |
| | | } |
| | | writeInt32(writeBytes, 0, command.getWrkTaskPri()); |
| | | writeInt32(writeBytes, 4, command.getTargetPosition()); |
| | | writeInt16(writeBytes, 8, (short)command.getTaskStatus()); |
| | | writeInt32(writeBytes, 10, command.getTaskNo()); |
| | | writeBool(writeBytes, 34, 0, command.getCommand()); |
| | | OperateResult result = siemensNet.Write("DB100.0", writeBytes); |
| | | |
| | | if (!result.IsSuccess){ |
| | | News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(2,command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | private boolean writeDelRgvTask() throws InterruptedException { |
| | | // |
| | | int i = 1; |
| | | boolean sign = true; |
| | | while (sign && i<5){ |
| | | i++; |
| | | sign = false; |
| | | OperateResult result0 = siemensNet.Write("DB100.0", (short) 0); |
| | | OperateResult result2 = siemensNet.Write("DB100.2", 0); |
| | | OperateResult result6 = siemensNet.Write("DB100.6", (short) 0); |
| | | OperateResult result8 = siemensNet.Write("DB100.8", (short) 0); |
| | | OperateResult result10 = siemensNet.Write("DB100.10", (short) 0); |
| | | OperateResult result12 = siemensNet.Write("DB100.12",(short)0); |
| | | OperateResult result14 = siemensNet.Write("DB100.14",0); |
| | | OperateResult result18 = siemensNet.Write("DB100.18", (short) 0); |
| | | // OperateResult result3 = siemensNet.Write("DB100.10", taskProtocol.isDirection()? (short) 1 : (short) 2); // 执行方向(面朝轨道 定位值左小右大) true:左 false:右 |
| | | Thread.sleep(10L); |
| | | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 14); |
| | | if (resultRead.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(resultRead.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10));//下发工作号 |
| | | if ( |
| | | !command.getTaskNo().equals(one.getTaskNo()) || |
| | | !command.getTaskStatus().equals(one.getTaskStatus()) || |
| | | !command.getWrkTaskPri().equals(one.getWrkTaskPri()) || |
| | | !command.getTargetPosition().equals(one.getTargetPosition()) |
| | | ) { |
| | | try{ |
| | | News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | }else { |
| | | News.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | OperateResultExOne<byte[]> resultRead0 = siemensNet.Read("DB100.0", (short) 20); |
| | | short i0 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 0); |
| | | Integer i2 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 2); |
| | | short i6 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 6); |
| | | short i8 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 8); |
| | | short i10 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 10); |
| | | short i12 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 12); |
| | | Integer i14 = siemensNet.getByteTransform().TransInt32(resultRead0.Content, 14); |
| | | short i18 = siemensNet.getByteTransform().TransInt16(resultRead0.Content, 18); |
| | | if (i0 !=(short) 0 || i2!=0 || i6 != (short) 0 |
| | | || i8!=(short)0 || i10 != (short) 0 || i12 != (short) 0 |
| | | || i14!=0 || i18 != (short) 0){ |
| | | sign = true; |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("RGV命令地址写入后回读出错"); |
| | | } |
| | | log.info("任务完成下发线程,小车号"+ slave.getId()+"时间戳:"+System.currentTimeMillis()); |
| | | |
| | | if (result.IsSuccess) { //任务下发确认 |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | do { |
| | | writeCount2++; |
| | | Short commandFinish = 1; |
| | | result = siemensNet.Write("DB100.34.0", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.34", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransInt16(resultRead.Content, 0); |
| | | if (commandFinish !=1){ |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getTaskNo(), |
| | | command.getRgvNo(), |
| | | 0, |
| | | 0, |
| | | slave.getId(), |
| | | new Date(), |
| | | command.getTaskStatus().toString(), |
| | | command.getTargetPosition(), |
| | | command.getWrkTaskPri(), |
| | | new Date() |
| | | String.valueOf(0), |
| | | null, |
| | | null, |
| | | null, |
| | | sign ? 1 : 0, |
| | | null, |
| | | new Date(), |
| | | null |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) { |
| | | log.error(ignore.getMessage()); |
| | | } |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("RGV 工位命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | if (sign) { |
| | | // Thread.sleep(200); |
| | | // this.readStatus(); |
| | | log.info("RGV 命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON("null")); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON("null"))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | public static void writeInt32(byte[] buffer, int index, int value) { |
| | | buffer[index] = (byte)((value >> 24) & 0xFF); |
| | | buffer[index + 1] = (byte)((value >> 16) & 0xFF); |
| | | buffer[index + 2] = (byte)((value >> 8) & 0xFF); |
| | | buffer[index + 3] = (byte)(value & 0xFF); |
| | | |
| | | |
| | | /** |
| | | * 清除作业启动中 |
| | | */ |
| | | @Override |
| | | public void setWrkSign() { |
| | | this.wrkSign = 0; |
| | | } |
| | | |
| | | |
| | | public static void writeInt16(byte[] buffer, int index, short value) { |
| | | buffer[index] = (byte)((value >> 8) & 0xFF); // 高字节 |
| | | buffer[index + 1] = (byte)(value & 0xFF); // 低字节 |
| | | } |
| | | |
| | | public static void writeBool(byte[] buffer, int byteIndex, int bitIndex, boolean value) { |
| | | if (value) { |
| | | buffer[byteIndex] |= (1 << bitIndex); |
| | | } else { |
| | | buffer[byteIndex] &= ~(1 << bitIndex); |
| | | } |
| | | } |
| | | |
| | | public Integer getRgvPosI(Integer pos) { |
| | | if (pos == null) return 0; |
| | | |
| | | // key: 站点号 value: 基准物理位置 |
| | | Map<Integer, Integer> posMap = new HashMap<>(); |
| | | posMap.put(1004, 6534); |
| | | posMap.put(1007, 33634); |
| | | posMap.put(1010, 75174); |
| | | posMap.put(1014, 102124); |
| | | posMap.put(1018, 138224); |
| | | posMap.put(1021, 178034); |
| | | posMap.put(1024, 219684); |
| | | posMap.put(1028, 246724); |
| | | posMap.put(1031, 288194); |
| | | posMap.put(1035, 315204); |
| | | int tolerance = 50; // 允许误差范围 |
| | | |
| | | for (Map.Entry<Integer, Integer> entry : posMap.entrySet()) { |
| | | int site = entry.getKey(); |
| | | int basePos = entry.getValue(); |
| | | if (Math.abs(pos - basePos) <= tolerance) { |
| | | return site; |
| | | } |
| | | } |
| | | |
| | | return 0; // 没匹配到站点 |
| | | public void setDelRgvTask() { |
| | | delRgvTask = true; |
| | | } |
| | | |
| | | @Override |
| | | public void close() { |
| | | siemensNet.ConnectClose(); |
| | | } |
| | | |
| | | /******************************************************************************************/ |
| | | /**************************************** 测试专用 *****************************************/ |
| | | /*****************************************************************************************/ |
| | | public static void main(String[] args) throws InterruptedException { |
| | | RgvSlave slave = new RgvSlave(); |
| | | slave.setId(1); |
| | | slave.setIp("192.168.6.9"); |
| | | slave.setRack(0); |
| | | slave.setSlot(0); |
| | | RgvThread rgvThread = new RgvThread(slave); |
| | | rgvThread.connect(); |
| | | rgvThread.readStatus(); |
| | | System.out.println(JSON.toJSONString(rgvThread.rgvProtocol)); |
| | | Thread.sleep(3000L); |
| | | |
| | | } |
| | | |
| | | } |