| | |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CodeDetectionUtil; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | @Autowired |
| | | private RgvOneSignMapper rgvOneSignMapper; |
| | | @Autowired |
| | | private WrkMastCrnMapper wrkMastCrnMapper; |
| | | @Autowired |
| | | private WrkMastSplitTwinMapper wrkMastSplitTwinMapper; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | private WrkMastSplitTwinServiceImpl wrkMastSplitTwinService; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public synchronized void generateStoreWrkFileSingle() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSingleSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)32222); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/pair/station/single/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/pair/station/single/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public synchronized void generateStoreWrkFileLarge() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInLargeSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)32222); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, "入库失败!")); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | switch (crnSlave.getId()){ |
| | | case 1: |
| | | case 2: |
| | | crnStnToOutStnOne(crnStn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnStn,1); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | crnStnToOutStnThree(crnStn); |
| | | continue; |
| | | default: |
| | | break; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized boolean crnStnToOutStnOne(CrnSlave.CrnStn crnStn ) { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMastCrn) && wrkMastCrn.getWrkSts().equals(12L)){ |
| | | wrkMast = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNo().intValue()); |
| | | } else { |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && (staProtocolOther.getWorkNo() == 0 || staProtocolOther.getStaNo() == null)) { |
| | | // WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | |
| | | |
| | | WrkMast wrkMastOne = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoOne().intValue()); |
| | | WrkMast wrkMastTwo = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | WrkMast wrkMast1 = null; |
| | | WrkMast wrkMast2 = null; |
| | | if (Utils.getRow(wrkMastOne.getSourceLocNo()) == wrkMast.getCrnNo()*4){ |
| | | wrkMast1 = wrkMastTwo; |
| | | wrkMast2 = wrkMastOne; |
| | | }else { |
| | | wrkMast2 = wrkMastTwo; |
| | | wrkMast1 = wrkMastOne; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocolOther.setWorkNo(Cools.isEmpty(wrkMast1.getWorkNoOther())? wrkMast1.getWrkNo():wrkMast1.getWorkNoOther()); |
| | | staProtocolOther.setStaNo(wrkMast1.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocolOther))) { |
| | | return false; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(Cools.isEmpty(wrkMast2.getWorkNoOther())? wrkMast2.getWrkNo():wrkMast2.getWorkNoOther()); |
| | | // staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | staProtocol.setStaNo(wrkMast2.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | boolean sign = true; |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastCrn.setWrkSts(14L); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastOne.setWrkSts(14L); |
| | | wrkMastOne.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMastOne) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastTwo.setWrkSts(14L); |
| | | wrkMastTwo.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMastTwo) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (sign){ |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean crnStnToOutStnTwo(CrnSlave.CrnStn crnStn ,Integer conStation) { |
| | | try{ |
| | | Date now = new Date(); |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (conStation==1){ |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME |
| | | && crnProtocol.getLoaded()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), conStation, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"存在多笔可执行作业,请删除无效作业!!!",conStation,2,3); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",conStation,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",conStation,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | }else if (conStation==2){ |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.FETCHING || crnProtocol.statusTypeTwo == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNoTwo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusTypeTwo == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosTypeTwo == CrnForkPosType.HOME |
| | | && crnProtocol.getLoadedTwo()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), conStation, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"存在多笔可执行作业,请删除无效作业!!!",conStation,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",conStation,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",conStation,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean crnStnToOutStnThree(CrnSlave.CrnStn crnStn ) { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized void crnStnToOutStnTwo() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | switch (crnSlave.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnStn,2); |
| | | continue; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc1(crn, crnProtocol); // 入库 |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.crnStnToLoc1Single(crn, crnProtocol); // 入库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn1(crn, crnProtocol); // 出库 |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.locToCrnStn1Single(crn, crnProtocol); // 出库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn1(crn, crnProtocol); // 出库 |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.locToCrnStn1Single(crn, crnProtocol); // 出库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc1(crn, crnProtocol); // 入库 |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.crnStnToLoc1Single(crn, crnProtocol); // 入库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecuteTwo() { |
| | | try{ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | int[] sign = new int[]{0,0}; |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 只有当堆垛机工位空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | // sign[0] = 1; |
| | | // sign[1] = 1; |
| | | /* |
| | | * 任务拆分特殊处理 |
| | | * */ |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } |
| | | }else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 2; |
| | | } |
| | | } |
| | | |
| | | if (sign[0]==1 && sign[1] == 1){ |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2022-12-03 TQS修改,先遍历查询同台堆垛机工作档所有站点入库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | * 2024-06-05 |
| | | */ |
| | | public synchronized void crnStnToLoc1(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void crnStnToLoc1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | |
| | | continue; |
| | | } |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastSplitTwinMapper.selectCount(new EntityWrapper<WrkMastSplitTwin>().eq("wrk_no", wrkMast.getWrkNo().longValue())) != 0) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,crnStation,now); |
| | | wrkMastSplitTwin.setWrkSts(1); |
| | | wrkMastSplitTwin.setWrkStart(wrkMast.getStaNo().toString()); |
| | | wrkMastSplitTwin.setWrkEnd(wrkMast.getLocNo()); |
| | | wrkMastSplitTwin.setStartRow(crnStn.getRow()); |
| | | wrkMastSplitTwin.setStartBay(crnStn.getBay()); |
| | | wrkMastSplitTwin.setStartLev(crnStn.getLev()); |
| | | wrkMastSplitTwin.setEndRow(locMast.getRow1()); |
| | | wrkMastSplitTwin.setEndBay(locMast.getBay1()); |
| | | wrkMastSplitTwin.setEndLev(locMast.getLev1()); |
| | | wrkMastSplitTwin.setWrkType(1); |
| | | wrkMastSplitTwin.setIoType(1); |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void crnStnToLoc1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | boolean flagOther = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | | if (staProtocol.getWorkNo().equals(staProtocolOther.getWorkNo())){ |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | continue; |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && staProtocolOther.getWorkNo() > 0 && staProtocolOther.isInEnable() |
| | | && staDetlOther.getCanining() != null && staDetlOther.getCanining().equals("Y")) { |
| | | flagOther = true; |
| | | } |
| | | if (!flag || !flagOther) { |
| | | continue; |
| | | } |
| | | |
| | | //查询堆垛机任务 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | if (Cools.isEmpty(wrkMastCrn)){ |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(Utils.getRow(wrkMastCrn.getLocNo())%4>2? wrkMastCrn.getLocNoTwo():wrkMastCrn.getLocNoOne()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMastCrn.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", locMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMastOther.setWrkSts(3L); |
| | | wrkMastOther.setCrnStrTime(now); |
| | | wrkMastOther.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOther) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastOther.getWrkNo()); |
| | | } |
| | | |
| | | wrkMastCrn.setWrkSts(3L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改堆垛机工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void crnStnToLoc1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-12-03 TQS修改,先遍历查询工作档所有站点出库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMastCrn> wrkMastCrnList = wrkMastCrnMapper.selectList(new EntityWrapper<WrkMastCrn>() |
| | | .eq("crn_no", crnProtocol.getCrnNo()).eq("wrk_sts", 11L)); |
| | | for (WrkMastCrn wrkMastCrn : wrkMastCrnList) { |
| | | if (wrkMastCrn == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMastCrn.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMastCrn.getIoType() < 100 || wrkMastCrn.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMastCrn.getWrkNo(), wrkMastCrn.getSourceLocNo(), wrkMastCrn.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMastCrn.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMastCrn.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | if (staProtocolOther.isAutoing() && !staProtocolOther.isLoading() && staDetlOther.getCanouting() != null && staDetlOther.getCanouting().equals("Y") |
| | | && staProtocolOther.getWorkNo() == 0 && staProtocolOther.isOutEnable()){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastCrn.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastCrn.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastCrn.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMastCrn.setWrkSts(12L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | |
| | | WrkMast wrkMastOne = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoOne().intValue()); |
| | | wrkMastOne.setWrkSts(12L); |
| | | wrkMastOne.setCrnStrTime(now); |
| | | wrkMastOne.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOne) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastOne.getWrkNo()); |
| | | } |
| | | |
| | | WrkMast wrkMastTwo = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | wrkMastTwo.setWrkSts(12L); |
| | | wrkMastTwo.setCrnStrTime(now); |
| | | wrkMastTwo.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastTwo) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastTwo.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-06-05 煜星大料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | //退库模式跳过118、119出库任务 |
| | | if (wrkMast.getStaNo()==118 || wrkMast.getStaNo()==119){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | continue; |
| | | } |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastSplitTwinMapper.selectCount(new EntityWrapper<WrkMastSplitTwin>().eq("wrk_no", wrkMast.getWrkNo().longValue())) != 0) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,crnStation,now); |
| | | wrkMastSplitTwin.setWrkSts(1); |
| | | wrkMastSplitTwin.setWrkStart(wrkMast.getSourceLocNo()); |
| | | wrkMastSplitTwin.setWrkEnd(wrkMast.getSourceStaNo().toString()); |
| | | wrkMastSplitTwin.setStartRow(sourceSta.getRow1()); |
| | | wrkMastSplitTwin.setStartBay(sourceSta.getBay1()); |
| | | wrkMastSplitTwin.setStartLev(sourceSta.getLev1()); |
| | | wrkMastSplitTwin.setEndRow(crnStn.getRow()); |
| | | wrkMastSplitTwin.setEndBay(crnStn.getBay()); |
| | | wrkMastSplitTwin.setEndLev(crnStn.getLev()); |
| | | wrkMastSplitTwin.setWrkType(1); |
| | | wrkMastSplitTwin.setIoType(2); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | break; |
| | | } |
| | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | |
| | | public synchronized void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | storeFinishedExecuteOne(crn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedExecuteTwo(crn); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | storeFinishedExecuteThree(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | public synchronized boolean storeFinishedExecuteOne(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMastCrn == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | if (wrkMastOther == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMastCrn.getWrkSts() == 3 || (wrkMastCrn.getWrkSts() == 12 && wrkMastCrn.getIoType() == 11)) { |
| | | wrkMastCrn.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMastCrn.setModiTime(now); |
| | | |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setModiTime(now); |
| | | |
| | | wrkMastOther.setCrnEndTime(now); |
| | | wrkMastOther.setWrkSts(4L); |
| | | wrkMastOther.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) > 0 && wrkMastMapper.updateById(wrkMast) > 0 && wrkMastMapper.updateById(wrkMastOther) > 0 ) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean storeFinishedExecuteTwo(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",1,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",1,2,3); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusType == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNo() != 0 && crnProtocol.getLoaded()==1){ |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 1, 1); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",1,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean storeFinishedExecuteThree(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void storeFinishedTwo() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedTwoExecute(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedTwoExecute(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.WAITING && crnProtocol.getTaskNoTwo() != 0) { |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNoTwo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNoTwo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",2,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",2,2,3); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusTypeTwo == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNoTwo() != 0 && crnProtocol.getLoadedTwo()==1){ |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 1, 1); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",2,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位二完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),2); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPltSingle() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSingleSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/pair/station/single/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/pair/station/single/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPltLarge() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInLargeSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 空栈板初始化入库,1楼叠盘机叠盘 |
| | | */ |
| | | public synchronized void storeEmptyPlt2() { |
| | |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | // && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | && rgvProtocol.getLoaded2()==3 ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | try { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep3(122); |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | StaProtocol staProtocol147 = devpThread.getStation().get(147); |
| | | if (staProtocol147 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol147 = staProtocol147.clone(); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol147.isLoading()){ |
| | | log.info("{}站点有物!",staProtocol147.getSiteId()); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | |
| | | && staProtocol.isLoading() |
| | | && !staProtocol.isEmptyMk() |
| | | ) { |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol147)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | |
| | | wrkMast.setSheetNo("5"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | boolean result4 = MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol147)); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | signWork = rgvRunWrkMastFullSta(); |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(); |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(); |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(); |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(); |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(); |
| | | break; |
| | | case 6:////提升 |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | default: |
| | | break; |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | }else { |
| | | continue; |
| | | } |
| | | if (!rgvIoExecuteSign){ |
| | | rgvIoExecuteSign = signWork; |
| | | } |
| | | } |
| | | if (!rgvIoExecuteSign){ |
| | | if (sign>6){ |
| | | rgvRunWrkMastEmptyStaAvoidance();//避让 |
| | | } |
| | | } |
| | | // if (!rgvIoExecuteSign){ |
| | | // if (sign>6){ |
| | | // |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("RGV小车任务下发报错"+e); |
| | | } |
| | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta() { |
| | | public synchronized boolean rgvRunWrkMastFullSta(RgvSlave rgvSlave) { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(basRgv.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | |
| | | /** |
| | | * 执行小车搬运任务//拆盘 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut() {//拆盘 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut(RgvSlave rgvSlave) {//拆盘 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用//拆盘 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull() {//满放 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull(RgvSlave rgvSlave) {//满放 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake() {//叠盘 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake(RgvSlave rgvSlave) {//叠盘 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTakeFull() {//满取 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTakeFull(RgvSlave rgvSlave) {//满取 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (true){ |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean steIoExecute(Integer sign) { |
| | | return false; |
| | | } |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecuteTwoExecute() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | try{ |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnWrkMastSplitTwinExecute(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库执行任务下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized boolean crnWrkMastSplitTwinExecute(CrnSlave crn){ |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | return false; |
| | | } |
| | | |
| | | |
| | | int[] sign = new int[]{0,0}; |
| | | // 只有当堆垛机自动时才继续执行 |
| | | if (crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 只有当堆垛机工位1取货或者有物 并且 工位2无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 2; |
| | | } else if (crnProtocol.getStatusType() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 1 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 2; |
| | | sign[1] = 1; |
| | | } else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 1 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 2; |
| | | sign[1] = 2; |
| | | } |
| | | } |
| | | |
| | | if (sign[0]!=0){ |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinService.getWrkMastSplitTwin(crn.getId(),sign[1],null,sign[0],0); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机出入库下发异常,堆垛机号={},异常信息={},工位号={},工作类型={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",sign[1],sign[0]); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | return sign[0] == 1? crnExecuteTakeFull(crn.getId(), wrkMastSplitTwin, sign[1]) : crnExecutePutFull(crn.getId(), wrkMastSplitTwin, sign[1]); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机取货至工位任务 |
| | | * */ |
| | | public synchronized boolean crnExecuteTakeFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(wrkMastSplitTwin.getStartRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(wrkMastSplitTwin.getStartBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(wrkMastSplitTwin.getStartLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机放货货至出库站点任务 |
| | | * */ |
| | | public synchronized boolean crnExecutePutFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_PUT); // 任务模式: 单放货 |
| | | crnCommand.setSourcePosX((short)0); // 源库位排 |
| | | crnCommand.setSourcePosY((short)0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short)0); // 源库位层 |
| | | crnCommand.setDestinationPosX(wrkMastSplitTwin.getEndRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(wrkMastSplitTwin.getEndBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(wrkMastSplitTwin.getEndLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | } |