#

18516761980

2022-08-11 d9d35401bf3153e96dafc00b83db13ed554c6d5c

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -9,15 +9,13 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.BasCrnErrorMapper;
import com.zy.asrs.mapper.TestMastMapper;
import com.zy.asrs.mapper.WaitPakinMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.MatDto;
import com.zy.common.model.SearchLocParam;
import com.zy.common.model.StartupDto;
import com.zy.common.model.*;
import com.zy.common.service.CommonService;
import com.zy.common.utils.CollectionUtils;
import com.zy.common.utils.HttpHandler;
@@ -87,9 +85,14 @@
    private BasErrLogService basErrLogService;
    @Autowired
    private BasCrnErrorMapper basCrnErrorMapper;
    @Autowired
    private TestMastService testMastService;

    @Value("${wms.url}")
    private String wmsUrl;

    @Value("${test.url}")
    private String testUrl;

    /**
     * 组托
@@ -530,12 +533,14 @@
                continue;
            }

            //堆垛机回原点任务中
            if(crnThread.isBackHpFlag()){
                continue;
            }

            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
                    && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
                // 如果最近一次是入库模式
                if (crnProtocol.getLastIo().equals("I")) {
                    if (basCrnp.getInEnable().equals("Y")) {
@@ -559,7 +564,7 @@
            }
            // 库位移转
            this.locToLoc(crn, crnProtocol);
            this.crnRebackHp(crnProtocol, crnThread);
//            this.crnRebackHp(crnProtocol, crnThread);

        }
    }
@@ -599,6 +604,7 @@
                if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) {
                    return;
                }

                log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点");
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
@@ -671,7 +677,7 @@

            // 已经存在吊车执行任务时，则过滤
            if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                return;
                continue;
            }

            // 双深库位且浅库位有货，则需先对浅库位进行库位移转
@@ -698,8 +704,10 @@
                        wrkMast.setUpdMk("Y");
                        wrkMast.setIoPri(14D);
                        wrkMastMapper.updateById(wrkMast);
                        // 生成工作档,将浅库位移转到新的库位中
                        moveLocForDeepLoc(slave, shallowLoc);
                        // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
                        moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
//                        moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
                    }
                    continue;
                } else if (shallowLoc.getLocSts().equals("Q")){
@@ -833,7 +841,7 @@
                                || Cools.isEmpty(waitWrkMast)) {
                                wrkMast.setUpdMk("Y");
                                wrkMastMapper.updateById(wrkMast);
                                // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
                                // 生成工作档,将浅库位移转到新的库位中
                                moveLocForDeepLoc(slave, shallowLoc);
                            }
                            log.error("{}任务出库失败，浅库位堵塞！", wrkMast.getWrkNo());
@@ -1495,7 +1503,7 @@
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                ledThread.setLedMk(true);
@@ -1589,158 +1597,177 @@
     * tip：同步
     */
    private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
        List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
        LocMast loc = null;
        for (Integer row : rows) {
            if (Utils.isDeepLoc(slaveProperties, row)) {
                loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());

                if (loc !=null) {
                    if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())){
                        String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                        LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
                        if(!shallowLoc1.getLocSts().equals("O")){
                            loc = null;
                        }
                    }
                }
                if (null != loc) { break; }
            }
        }
        if (null == loc) {
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
            for (Integer row : rows) {
                if (Utils.isShallowLoc(slaveProperties, row)) {
                if (Utils.isDeepLoc(slaveProperties, row)) {
                    loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());

                    if(null != loc){//对应深库位非在库状态,不能移库
                        String deepLoc = Utils.getDeepLoc(slaveProperties,loc.getLocNo());
                        LocMast deepLoc1 = locMastService.selectById(deepLoc);
                        if(!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")){
                            loc = null;
                    if (loc != null) {
                        if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
                            String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                            LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
                            if (!shallowLoc1.getLocSts().equals("O")) {
                                loc = null;
                            }
                        }
                    }

                    if (null != loc) { break; }
                    if (null != loc) {
                        break;
                    }
                }
            }
        }
            if (null == loc) {
                for (Integer row : rows) {
                    if (Utils.isShallowLoc(slaveProperties, row)) {
                        loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());

        if (null == loc) {
            throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
        }
                        if (null != loc) {//对应深库位非在库状态,不能移库
                            String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo());
                            LocMast deepLoc1 = locMastService.selectById(deepLoc);
                            if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) {
                                loc = null;
                            }
                        }

        // 获取工作号
        int workNo = commonService.getWorkNo(0);
        // 保存工作档
        WrkMast wrkMast = new WrkMast();
        wrkMast.setWrkNo(workNo);
        wrkMast.setIoTime(new Date());
        wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
        wrkMast.setIoType(11); // 入出库状态： 11.库格移载
        wrkMast.setIoPri(13D);
        wrkMast.setCrnNo(crn.getId());
        wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
        wrkMast.setLocNo(loc.getLocNo()); // 目标库位
        wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
        wrkMast.setPicking("N"); // 拣料
        wrkMast.setExitMk("N"); // 退出
        wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 空板
        wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
        wrkMast.setLinkMis("N");
        wrkMast.setAppeTime(new Date());
        wrkMast.setModiTime(new Date());
        int res = wrkMastMapper.insert(wrkMast);
        if (res == 0) {
            throw new CoolException("保存工作档失败");
        }
        // 工作档明细保存
        if (shallowLoc.getLocSts().equals("F")) {
            List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
            for (LocDetl locDetl : locDetls) {
                WrkDetl wrkDetl = new WrkDetl();
                wrkDetl.setWrkNo(workNo);
                wrkDetl.setIoTime(new Date());
                wrkDetl.setQty(locDetl.getQty());
                VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                wrkDetl.setAppeTime(new Date());
                wrkDetl.setModiTime(new Date());
                if (!wrkDetlService.insert(wrkDetl)) {
                    throw new CoolException("保存工作档明细失败");
                        if (null != loc) {
                            break;
                        }
                    }
                }
            }
        }
        // 修改源库位状态
        if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
            shallowLoc.setLocSts("R"); // R.出库预约
            shallowLoc.setModiTime(new Date());
            if (!locMastService.updateById(shallowLoc)){
                throw new CoolException("更新源库位状态失败");
            }
        } else {
            throw new CoolException("源库位出库失败");
        }
        // 修改目标库位状态
        if (loc.getLocSts().equals("O")) {
            loc.setLocSts("S"); // S.入库预约
            loc.setModiTime(new Date());
            if (!locMastService.updateById(loc)) {
                throw new CoolException("更新目标库位状态失败");
            }
        } else {
            throw new CoolException("移转失败");
        }

            if (null == loc) {
                log.error("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            }

            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(11); // 入出库状态： 11.库格移载
            wrkMast.setIoPri(13D);
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
            wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
            wrkMast.setLinkMis("N");
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiTime(new Date());
            int res = wrkMastMapper.insert(wrkMast);
            if (res == 0) {
                throw new CoolException("保存工作档失败");
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setQty(locDetl.getQty());
                    VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                    }
                }
            }
            // 修改源库位状态
            if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    throw new CoolException("更新源库位状态失败");
                }
            } else {
                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
                loc.setLocSts("S"); // S.入库预约
                loc.setModiTime(new Date());
                if (!locMastService.updateById(loc)) {
                    throw new CoolException("更新目标库位状态失败");
                }
            } else {
                throw new CoolException("移转失败");
            }
        } catch (Exception e) {
            log.error("双深库位阻塞，对浅库位进行移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }

    /**
     * 堆垛机演示  ===>> 库位移转
     */
    public synchronized void crnDemoOfLocMove1(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
            if (!crn.getDemo()) { continue; }   // 必须为演示状态
        try {
            for (CrnSlave crn : slaveProperties.getCrn()) {
                if (!crn.getDemo()) {
                    continue;
                }   // 必须为演示状态

            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) { continue; }

            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                // 获取移库工作档信息
                WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
                if (null != wrkMast) { continue; }

                LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                LocMast loc = locMastService.queryDemoLoc(crn.getId());
                if (null == sourceLoc || null == loc) { continue; }

                String sourceLocNo = sourceLoc.getLocNo();
                String locNo = loc.getLocNo();

                // 获取工作号
                int workNo = commonService.getWorkNo(0);
                // 保存工作档
                wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(new Date());
                wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态： 11.库格移载
                wrkMast.setIoPri(13D);
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                wrkMast.setLocNo(locNo); // 目标库位
                wrkMast.setFullPlt("N"); // 满板：Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeTime(new Date());
                wrkMast.setModiTime(new Date());
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    throw new CoolException("保存工作档失败");
                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                if (crnProtocol == null) {
                    continue;
                }
                // 工作档明细保存

                // 只有当堆垛机空闲 并且 无任务时才继续执行
                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                    // 获取移库工作档信息
                    WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
                    if (null != wrkMast) {
                        continue;
                    }

                    LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                    LocMast loc = locMastService.queryDemoLoc(crn.getId());
                    if (null == sourceLoc || null == loc) {
                        continue;
                    }

                    String sourceLocNo = sourceLoc.getLocNo();
                    String locNo = loc.getLocNo();

                    // 获取工作号
                    int workNo = commonService.getWorkNo(0);
                    // 保存工作档
                    wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo);
                    wrkMast.setIoTime(new Date());
                    wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
                    wrkMast.setIoType(11); // 入出库状态： 11.库格移载
                    wrkMast.setIoPri(13D);
                    wrkMast.setCrnNo(crn.getId());
                    wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                    wrkMast.setLocNo(locNo); // 目标库位
                    wrkMast.setFullPlt("N"); // 满板：Y
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                    wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                    wrkMast.setLinkMis("N");
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    int res = wrkMastMapper.insert(wrkMast);
                    if (res == 0) {
                        throw new CoolException("保存工作档失败");
                    }
                    // 工作档明细保存
//                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
//                for (LocDetl locDetl : locDetls) {
//                    WrkDetl wrkDetl = new WrkDetl();
@@ -1754,29 +1781,33 @@
//                        throw new CoolException("保存工作档明细失败");
//                    }
//                }
                // 修改源库位状态
                if (sourceLoc.getLocSts().equals("D")) {
                    sourceLoc.setLocSts("R"); // R.出库预约
                    sourceLoc.setModiTime(new Date());
                    if (!locMastService.updateById(sourceLoc)){
                        throw new CoolException("更新源库位状态失败");
                    // 修改源库位状态
                    if (sourceLoc.getLocSts().equals("D")) {
                        sourceLoc.setLocSts("R"); // R.出库预约
                        sourceLoc.setModiTime(new Date());
                        if (!locMastService.updateById(sourceLoc)) {
                            throw new CoolException("更新源库位状态失败");
                        }
                    } else {
                        throw new CoolException("源库位出库失败");
                    }
                } else {
                    throw new CoolException("源库位出库失败");
                }
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(new Date());
                    if (!locMastService.updateById(loc)) {
                        throw new CoolException("更新目标库位状态失败");
                    // 修改目标库位状态
                    if (loc.getLocSts().equals("O")) {
                        loc.setLocSts("S"); // S.入库预约
                        loc.setModiTime(new Date());
                        if (!locMastService.updateById(loc)) {
                            throw new CoolException("更新目标库位状态失败");
                        }
                    } else {
                        throw new CoolException("移转失败");
                    }
                } else {
                    throw new CoolException("移转失败");
                }

                }
            }

        } catch (Exception e) {
            log.error("堆垛机演示  ===>> 库位移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }

@@ -1858,8 +1889,6 @@
        } catch (Exception e) {
            e.printStackTrace();
        }


    }

    public void outOfDevp() {
@@ -1875,5 +1904,54 @@
        }
    }

    /**
     * 根据PLC按钮测试信号，发送启动申请到测试系统
     */
    public void startTest() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if(null != devpThread){
                    if (devpThread.startSignal1 == 1){
                        TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
                        .eq("channel",1).eq("status",0));
                        if(null != testMast){
                            Date now = new Date();
                            //http请求测试
                            TestDto testDto = new TestDto();
                            testDto.setLocNo(testMast.getLocNo());
                            testDto.setBarcode(testMast.getBarcode());
                            testDto.setUserId(testMast.getUserId());
                            testDto.setRequestTime(DateUtils.convert(now));
                            String response = new HttpHandler.Builder()
                                    .setUri(testUrl)
                                    .setPath("/testUrlPath")
                                    .setJson(JSON.toJSONString(testDto))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                //更新测试表状态
                                testMast.setStatus(1);
                                testMast.setModiTime(now);
                                testMastService.update(testMast,new EntityWrapper<TestMast>()
                                        .eq("channel",1).eq("status",0));
                                //复位PLC信号
                                boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, 0));
                            } else {
                                log.error("请求接口失败！！！url：{},request：{},response：{}", testUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(testDto), response);
                            }

                        }
                    }
                }

            }

        } catch (Exception e) {
            e.printStackTrace();
        }
    }

}