| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.LocMast; |
| | | import com.zy.asrs.entity.WaitPakin; |
| | | import com.zy.asrs.entity.WrkMast; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.LocMastService; |
| | | import com.zy.asrs.service.WrkDetlService; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.core.thread.SiemensRgvThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.jdbc.core.JdbcTemplate; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | | * Created by vincent on 2020/8/6 |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | private FillingMastService fillingMastService; |
| | | @Autowired |
| | | private WaitPakinMapper waitPakinMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private JdbcTemplate jdbcTemplate; |
| | | private VacuumMastService vacuumMastService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public Integer wrkNo1 = 10000; |
| | | |
| | | public Integer wrkNo2 = 20000; |
| | | |
| | | |
| | | |
| | | /** |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | @Transactional |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | public void getRgvTask() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.InSta inSta : devp.getInSta()) { |
| | | // 获取条码 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1() |
| | | && !staProtocol.isEmptyMk() && staProtocol.isInreq1() && staProtocol.getWorkNO() ==0 |
| | | && staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.warn("工作档中已存在该站状态为1的数据,工作号-{}", wrkMast.getWrkNo()); |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | if (!rgv.getDemo()){ |
| | | continue; |
| | | |
| | | } |
| | | // 获取入库通知档 |
| | | List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("barcode", barcode)); |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 检索库位 |
| | | List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos); |
| | | String locNo = startupDto.getLocNo(); |
| | | if (!waitPakins.isEmpty()) { |
| | | // 插入工作明细档 |
| | | wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | log.warn("无此入库条码数据---{}", barcode); |
| | | continue; |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 插入工作主档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | wrkMast.setIoPri(10D); // 优先级:10 |
| | | wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | wrkMast.setStaNo(startupDto.getStaNo()); |
| | | wrkMast.setLocNo(startupDto.getLocNo()); |
| | | wrkMast.setBarcode(barcode); // 托盘码 |
| | | wrkMast.setFullPlt("Y"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("N"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | // wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | Integer insert = wrkMastMapper.insert(wrkMast); |
| | | if (insert == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | if (staProtocol.isPakMk()){ |
| | | VacuumMast vacuumMast = vacuumMastService.selectByStatusIsN(); |
| | | FillingMast fillingMast = fillingMastService.selectByStatusIsn(); |
| | | Date now = new Date(); |
| | | WrkMastSta wrkMastSta = new WrkMastSta(); |
| | | int workNo = commonService.getWorkNo(0); |
| | | wrkMastSta.setWrkNo((long)workNo); |
| | | wrkMastSta.setWrkStart(2); |
| | | wrkMastSta.setWrkEnd(vacuumMast.getStaNo()); |
| | | // wrkMastSta.setStaStart(); |
| | | wrkMastSta.setStaEnd(fillingMast.getStaNo()); |
| | | wrkMastSta.setCreateTime(now); |
| | | wrkMastSta.setUpdateTime(now); |
| | | wrkMastSta.setBignTime(now); |
| | | wrkMastSta.setType(0); //类型 0:非空 1:空板 |
| | | wrkMastSta.setWrkType(3); //工作类型 1:取(叠盘) 2:放 3:取放 4:拆盘 |
| | | Integer insert = wrkMastStaMapper.insert(wrkMastSta); |
| | | if (insert>0){ |
| | | devpThread.setPakMk(devp.getId(),false); |
| | | } |
| | | } |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)){ |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task<>(4, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | public synchronized void RGVDemoShow0() { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (){ //输送线状态 |
| | | // |
| | | // } |
| | | |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectWrkSts0(); |
| | | if (!Cools.isEmpty(wrkMastSta)){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkNo1); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getWrkStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getWrkEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.getId(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | |
| | | } else { |
| | | vacuumMastStatusSetY(wrkMastSta.getWrkEnd()); |
| | | rgvThread.setPakMk(false); |
| | | |
| | | wrkMastSta.setWrkSts(1); |
| | | Integer update = wrkMastStaMapper.updateById(wrkMastSta); |
| | | if (update>0){ |
| | | |
| | | }else { |
| | | log.error("RGV命令下发后,更新工作任务状态失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("Rgv演示 ===>> 失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public static void main(String[] args) { |
| | | public synchronized void RGVDemoShow1() { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (){ //输送线状态 |
| | | // |
| | | // } |
| | | |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | if (!rgv.getDemo()) { |
| | | continue; |
| | | } |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectWrkSts1(); |
| | | if (!Cools.isEmpty(wrkMastSta)){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkNo1); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getWrkEnd().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.getId(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | |
| | | } else { |
| | | rgvThread.setPakMk(false); |
| | | vacuumMastStatusSetN(wrkMastSta.getWrkEnd()); |
| | | fillingMastStatusSetY(wrkMastSta.getStaEnd()); |
| | | |
| | | wrkMastSta.setWrkSts(2); |
| | | Integer update = wrkMastStaMapper.updateById(wrkMastSta); |
| | | if (update>0){ |
| | | |
| | | }else { |
| | | log.error("RGV命令下发后,更新工作任务状态失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("Rgv演示 ===>> 失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public synchronized void RGVDemoShow2() throws InterruptedException { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // if (!rgv.getDemo()) { |
| | | // continue; |
| | | // } |
| | | SiemensRgvThread rgvThread = (SiemensRgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | if ((rgvProtocol.getStatusType1() == RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING) |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() >0 |
| | | // && (rgvProtocol.getStatusType() == RgvStatusType.WORKING1) |
| | | ){ |
| | | boolean rgvComplete = rgvComplete(rgv.getId()); |
| | | if (rgvComplete){ |
| | | rgvThread.setPakMk(true); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | public boolean vacuumMastStatusSetN(Integer staNo){ |
| | | EntityWrapper<VacuumMast> vacuumMastEntityWrapper = new EntityWrapper<>(); |
| | | vacuumMastEntityWrapper.eq("sta_no",staNo); |
| | | VacuumMast vacuumMast = vacuumMastService.selectOne(vacuumMastEntityWrapper); |
| | | vacuumMast.setStatus("N"); |
| | | boolean update = vacuumMastService.update(vacuumMast, vacuumMastEntityWrapper); |
| | | return update; |
| | | } |
| | | public boolean vacuumMastStatusSetY(Integer staNo){ |
| | | EntityWrapper<VacuumMast> vacuumMastEntityWrapper = new EntityWrapper<>(); |
| | | vacuumMastEntityWrapper.eq("sta_no",staNo); |
| | | VacuumMast vacuumMast = vacuumMastService.selectOne(vacuumMastEntityWrapper); |
| | | vacuumMast.setStatus("Y"); |
| | | boolean update = vacuumMastService.update(vacuumMast, vacuumMastEntityWrapper); |
| | | return update; |
| | | } |
| | | public boolean fillingMastStatusSetN(Integer staNo){ |
| | | EntityWrapper<FillingMast> fillingMastEntityWrapper = new EntityWrapper<>(); |
| | | fillingMastEntityWrapper.eq("sta_no",staNo); |
| | | FillingMast fillingMast = fillingMastService.selectOne(fillingMastEntityWrapper); |
| | | fillingMast.setStatus("N"); |
| | | boolean update = fillingMastService.update(fillingMast, fillingMastEntityWrapper); |
| | | return update; |
| | | } |
| | | |
| | | public boolean fillingMastStatusSetY(Integer staNo){ |
| | | EntityWrapper<FillingMast> fillingMastEntityWrapper = new EntityWrapper<>(); |
| | | fillingMastEntityWrapper.eq("sta_no",staNo); |
| | | FillingMast fillingMast = fillingMastService.selectOne(fillingMastEntityWrapper); |
| | | fillingMast.setStatus("Y"); |
| | | boolean update = fillingMastService.update(fillingMast, fillingMastEntityWrapper); |
| | | return update; |
| | | } |
| | | |
| | | |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | } |