自动化立体仓库 - WCS系统
log
Junjie
2023-06-19 d4f1965d2dd5c1add73778f42e18d6153890858c
src/main/java/com/zy/core/thread/LiftThread.java
@@ -6,6 +6,7 @@
import HslCommunication.ModBus.ModbusTcpNet;
import com.alibaba.fastjson.JSON;
import com.core.common.DateUtils;
import com.core.common.RadixTools;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasLift;
@@ -14,15 +15,18 @@
import com.zy.asrs.service.BasLiftService;
import com.zy.common.utils.CommonUtils;
import com.zy.common.utils.RedisUtil;
import com.zy.core.DevpThread;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.*;
import com.zy.core.model.LiftSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.*;
import com.zy.core.model.protocol.LiftProtocol;
import com.zy.core.model.protocol.StaProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -123,7 +127,7 @@
                liftProtocol.setLiftLock(CommonUtils.shortToBoolean(modbusTcpNet.getByteTransform().TransInt16(content, 0)));
                //位置到达反馈
                liftProtocol.setPositionArrivalFeedback(modbusTcpNet.getByteTransform().TransInt16(content,2));
                byte by = modbusTcpNet.getByteTransform().TransByte(content, 5);
                int[] datas = CommonUtils.byteToBits(by);
                //准备就绪
@@ -169,15 +173,13 @@
                ///读取提升机状态-end
                //小车处于运行状态,将标记置为true
                //提升机处于运行状态,将标记置为true
                if (liftProtocol.getRunning()) {
                    liftProtocol.setPakMk(true);
                }
                //提升机处于锁定、未运行、就绪、标记true、有任务号
                if (liftProtocol.getLiftLock()
                        && !liftProtocol.getRunning()
                        && liftProtocol.getReady()
                //提升机处于未运行、就绪、标记true、有任务号
                if (!liftProtocol.getRunning()
                        && liftProtocol.getPakMk()
                        && liftProtocol.getTaskNo() != 0) {
                    //还有未完成的命令
@@ -273,6 +275,20 @@
            array[29] = command.getLiftLockShortValue();
        }
        if (array[2] == 0) {
            // 开始任务
            short[] tmp = new short[2];
            tmp[0] = array[0];
            tmp[1] = array[1];
            array = tmp;
        }
        try {
            Thread.sleep(1000);//命令下发前休眠1s
        } catch (InterruptedException e) {
            throw new RuntimeException(e);
        }
        OperateResult result = modbusTcpNet.Write("41088", array);;
        if (result != null && result.IsSuccess) {
            News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
@@ -362,12 +378,48 @@
        //取出命令
        LiftCommand command = commands.get(commandStep);
        if (command.getOperaStaNo() != null && command.getDevpId() != null) {
            //站点和输送线ID不为null,需要下发站点指令调度指定站点进行链条转动
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, command.getDevpId());
            StaProtocol staProtocol = devpThread.getStation().get(command.getOperaStaNo().intValue());
            if (!staProtocol.isLiftArrival()) {//链条转动条件,需要有提升机到位信号
                liftProtocol.setPakMk(true);
                return false;
            }
            staProtocol.setWorkNo(wrkNo);//设置任务号
            if (command.getStaNo() != null) {
                staProtocol.setStaNo(command.getStaNo());//设置目标站
            }
            if (command.getRotationDire() != null) {
                staProtocol.setRotationDire(command.getRotationDire());//站点链条转动信号
            }
            Integer devpId = command.getDevpId();
            boolean result1 = MessageQueue.offer(SlaveType.Devp, devpId, new Task(3, staProtocol));//下发命令使输送线链条运转
        }
        //下发命令
        if (!write(command)) {
            News.error("提升机命令下发失败,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
            return false;
        }else {
            News.info("提升机命令下发成功,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
            liftProtocol.setWrkTime(new Date());//更新工作时间
            //保存数据到数据库做流水
            BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class);
            if (liftOptService != null) {
                BasLiftOpt opt = new BasLiftOpt(
                        redisCommand.getWrkNo().intValue(),
                        redisCommand.getLiftNo().intValue(),
                        new Date(),
                        null,
                        null,
                        null,
                        JSON.toJSONString(command)
                );
                liftOptService.insert(opt);
            }
            //判断数据是否执行完成
            if (commandStep < size - 1) {
@@ -379,36 +431,12 @@
                redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand));
            }else {
                //已执行完成
                //保存数据到数据库做流水
                BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class);
                if (liftOptService != null) {
                    BasLiftOpt opt = new BasLiftOpt(
                            redisCommand.getWrkNo().intValue(),
                            redisCommand.getLiftNo().intValue(),
                            new Date(),
                            null,
                            null,
                            null,
                            JSON.toJSONString(assignCommand)
                    );
                    liftOptService.insert(opt);
                }
                //删除redis
                redisUtil.del("lift_wrk_no_" + redisCommand.getWrkNo());
                if (assignCommand.getAuto()) {
                    //对主线程抛出等待确认状态waiting
                    liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
                    News.info("提升机任务执行完成等待确认中,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
                }else {
                    //手动模式不抛出等待状态
                    liftProtocol.setTaskNo((short) 0);
                    liftProtocol.setShuttleNo((short) 0);
                    liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE);
                    liftProtocol.setPakMk(true);
                    liftProtocol.setSecurityMk(false);
                    News.info("提升机手动任务执行完成,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
                }
                //对主线程抛出等待确认状态waiting
                liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING);
                News.info("提升机任务执行完成等待确认中,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command));
            }
        }
@@ -443,44 +471,31 @@
    public LiftCommand getLiftUpDownCommand(Integer lev) {
        LiftCommand command = new LiftCommand();
        command.setRun((short) 1);//升降
        Short position = 1;
        switch (lev) {
            case 1:
                position = 1;
                break;
            case 2:
                position = 2;
                break;
            case 3:
                position = 4;
                break;
            case 4:
                position = 8;
                break;
            case 5:
                position = 16;
                break;
            default:
                position = 1;
        }
        Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值
        command.setDistPosition(position);
        command.setSpeed((short) 200);
        command.setHeight2((short) 180);
        command.setHeight3((short) 1645);
        command.setHeight4((short) (2 * 1645));
        command.setHeight5((short) (3 * 1645));
//        command.setSpeed((short) 200);
//        command.setHeight2((short) 180);
//        command.setHeight3((short) 1645);
//        command.setHeight4((short) (2 * 1645));
//        command.setHeight5((short) (3 * 1645));
        return command;
    }
    /**
     * 获取提升机上升下降命令
     */
    public LiftCommand getLiftUpDownCommand(Short liftNo, Short taskNo, Short lev) {
    public LiftCommand getLiftUpDownCommand(Short liftNo, Short taskNo, Integer lev) {
        LiftCommand command = new LiftCommand();
        Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值
        command.setRun((short) 1);//升降
        command.setLiftNo(liftNo);//提升机号
        command.setTaskNo(taskNo);//任务号
        command.setDistPosition(lev);//目标楼层1层
        command.setDistPosition(position);//目标楼层
//        command.setSpeed((short) 200);
//        command.setHeight2((short) 180);
//        command.setHeight3((short) 1645);
//        command.setHeight4((short) 3290);
//        command.setHeight5((short) 4945);
        return command;
    }