自动化立体仓库 - WCS系统
#
Junjie
2023-09-09 d48f94b29304be6cabbeb6f9e9fe2b25bd7140f9
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -69,6 +69,8 @@
    @Autowired
    private BasShuttleErrLogService basShuttleErrLogService;
    @Autowired
    private BasLiftErrLogService basLiftErrLogService;
    @Autowired
    private BasShuttleErrService basShuttleErrService;
    @Autowired
    private BasCrnErrorMapper basCrnErrorMapper;
@@ -635,11 +637,11 @@
                }
                Short shuttleNo = redisCommand.getShuttleNo();
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue());
                NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue());
                if (shuttleThread == null) {
                    continue;
                }
                ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
                NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
                if (shuttleProtocol == null) {
                    continue;
                }
@@ -648,7 +650,7 @@
                }
                //四向穿梭车处于空闲状态,进行任务的恢复
                shuttleProtocol.setTaskNo(redisCommand.getWrkNo());//将四向穿梭车线程分配任务号
                shuttleProtocol.setTaskNo(redisCommand.getWrkNo().intValue());//将四向穿梭车线程分配任务号
                shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING);//工作状态
            }
        }
@@ -721,6 +723,10 @@
            if (!shuttleProtocol.isIdle()) {
                return false;
            }
            //判断小车令牌是否未被占领
            if (shuttleProtocol.getToken() != 0) {
                return false;//小车已被独占,禁止再派发任务
            }
            //判断小车是否到达输送站点库位
            if (!shuttleProtocol.getCurrentLocNo().equals(basDevp.getLocNo())) {
@@ -746,6 +752,7 @@
            wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中
            wrkMast.setModiTime(new Date());
            shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
@@ -793,6 +800,10 @@
            if (!shuttleProtocol.isIdle()) {
                return false;
            }
            //判断小车令牌是否未被占领
            if (shuttleProtocol.getToken() != 0) {
                return false;//小车已被独占,禁止再派发任务
            }
            //获取目标站对应的输送站点
            BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getLiftNo());
@@ -824,6 +835,7 @@
            wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中
            wrkMast.setModiTime(new Date());
            shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
@@ -851,16 +863,22 @@
                    && shuttleProtocol.getFree() == ShuttleStatusType.IDLE.id
            ) {
                //将任务档标记为完成
                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo().intValue());
                WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo());
                if (wrkMast != null) {
                    switch (wrkMast.getWrkSts().intValue()) {
                        case 5://5.小车搬运中 ==> 9.入库完成
                            wrkMast.setWrkSts(9L);
                            //任务号清零
                            shuttleProtocol.setTaskNo(0);
                            if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) {
                                //释放小车令牌
                                shuttleProtocol.setToken(0);
                            }
                            break;
                        case 22://22.小车搬运中 ==> 23.小车搬运完成
                            wrkMast.setWrkSts(23L);
                            if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) {
                                //释放小车令牌
                                shuttleProtocol.setToken(0);
                            }
                            break;
                        case 102://102.小车到提升机中 ==> 103.小车到提升机完成
                            wrkMast.setWrkSts(103L);
@@ -870,6 +888,10 @@
                            break;
                        case 108://108.小车移动中 ==> 109.小车移动完成
                            wrkMast.setWrkSts(109L);
                            if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) {
                                //释放小车令牌
                                shuttleProtocol.setToken(0);
                            }
                            break;
                        default:
                    }
@@ -961,6 +983,10 @@
            if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) {
                return false;
            }
            //判断提升机令牌是否未被占领
            if (liftProtocol.getToken() != 0) {
                return false;//提升机已被独占,禁止再派发任务
            }
            //判断提升机是否有其他任务
            WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId());
            if (liftWrkMast != null) {
@@ -991,6 +1017,7 @@
            wrkMast.setWrkSts(3L);//2.设备上走 ==> 3.提升机搬运中
            wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号
            wrkMast.setModiTime(now);
            liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand));
@@ -1023,6 +1050,10 @@
            if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) {
                return false;
            }
            //判断提升机令牌是否未被占领
            if (liftProtocol.getToken() != 0) {
                return false;//提升机已被独占,禁止再派发任务
            }
            //判断提升机是否有其他任务
            WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId());
            if (liftWrkMast != null) {
@@ -1053,6 +1084,7 @@
            wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中
            wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号
            wrkMast.setModiTime(now);
            liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand));
@@ -1088,9 +1120,20 @@
                        case 3://3.提升机搬运中 ==> 4.提升机搬运完成
                            wrkMast.setWrkSts(4L);
                            wrkMast.setLiftNo(null);//释放提升机
                            if (liftProtocol.getToken() == wrkMast.getWrkNo()) {
                                //释放提升机令牌
                                liftProtocol.setToken(0);
                            }
                            break;
                        case 24://24.提升机搬运中 ==> 25.提升机搬运完成
                            wrkMast.setWrkSts(25L);
                            if (wrkMast.getIoType() == 11) {//库位移转
                                wrkMast.setWrkSts(4L);//4.提升机搬运完成
                            }
                            if (liftProtocol.getToken() == wrkMast.getWrkNo()) {
                                //释放提升机令牌
                                liftProtocol.setToken(0);
                            }
                            break;
                        case 104://104.提升机搬运中 ==> 105.提升机搬运完成
                            wrkMast.setWrkSts(105L);
@@ -1127,67 +1170,282 @@
        //查询库位移转工作档
        List<WrkMast> wrkMasts1 = wrkMastMapper.selectLocToLocWrkMast();
        for (WrkMast wrkMast : wrkMasts1) {
            boolean step1 = this.locToLocExecuteStep1(wrkMast);//库位移转
            if (!step1) {
                continue;
            if (wrkMast.getSourceLocNo().equals(wrkMast.getLocNo())) {
                boolean step1 = this.locToLocExecuteStep1(wrkMast);//同楼层库位移转
                if (!step1) {
                    continue;
                }
            }else {
                //跨楼层库位移转
                boolean step2 = this.locToLocExecuteStep2(wrkMast);//调度车辆取货并运送到出库口
                if (!step2) {
                    continue;
                }
                boolean step3 = this.locToLocExecuteStep3(wrkMast);//提升机搬运货物
                if (!step3) {
                    continue;
                }
                boolean step4 = this.locToLocExecuteStep4(wrkMast);//调度车辆取货并运送到出库口
                if (!step4) {
                    continue;
                }
            }
        }
    }
    /**
     * 库位移转
     * 同楼层库位移转
     * 如需主方法执行continue,请返回false
     * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue
     */
    private boolean locToLocExecuteStep1(WrkMast wrkMast) {
        if (wrkMast.getShuttleNo() == null) {
            shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货
        if (wrkMast.getWrkSts() == 21) {//21.生成出库任务
            if (wrkMast.getShuttleNo() == null) {
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货
                return false;
            }
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
            if (shuttleThread == null) {
                return false;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol == null) {
                return false;
            }
            if (!shuttleProtocol.isIdle()) {
                return false;
            }
            //判断小车是否到达源库位
            if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) {
                //小车不在源库位位置
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货
                return false;
            }
            //小车已抵达源库位,进行搬运货物
            NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), wrkMast.getLocNo());
            if (result == null) {//路径计算失败
                return false;
            }
            //创建分配命令
            ShuttleAssignCommand assignCommand = new ShuttleAssignCommand();
            assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号
            assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号
            assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入库模式
            assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置)
            assignCommand.setCommands(result.getCommands());//运行命令
            assignCommand.setNodes(result.getNodes());//路径节点
            wrkMast.setWrkSts(5L);//21.生成出库任务 => 5.小车搬运中
            wrkMast.setModiTime(new Date());
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
            }
            return false;
        }
        return true;
    }
        //获取四向穿梭车线程
        NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
        if (shuttleThread == null) {
    /**
     * 跨楼层库位移转-调度车辆取货并运送到出库口
     * 如需主方法执行continue,请返回false
     * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue
     */
    private boolean locToLocExecuteStep2(WrkMast wrkMast) {
        if (wrkMast.getWrkSts() == 21) {//21.生成出库任务
            if (wrkMast.getShuttleNo() == null) {
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货
                return false;
            }
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
            if (shuttleThread == null) {
                return false;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol == null) {
                return false;
            }
            if (!shuttleProtocol.isIdle()) {
                return false;
            }
            //判断小车是否到达源库位
            if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) {
                //小车不在源库位位置
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货
                return false;
            }
            //获取穿梭车最近且空闲的提升机输送站点
            BasDevp liftSta = shuttleDispatchUtils.getRecentLiftSta(shuttleThread.getSlave().getId());
            if (liftSta == null) {
                return false;//没有可用且空闲的输送站点
            }
            //小车已抵达源库位,将货物搬运到输送站点
            NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), liftSta.getLocNo());
            if (result == null) {//路径计算失败
                return false;
            }
            //创建分配命令
            ShuttleAssignCommand assignCommand = new ShuttleAssignCommand();
            assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号
            assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号
            assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式
            assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置)
            assignCommand.setCommands(result.getCommands());//运行命令
            assignCommand.setNodes(result.getNodes());//路径节点
            wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中
            wrkMast.setLiftNo(liftSta.getLiftNo());//设置提升机号
            wrkMast.setModiTime(new Date());
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
            }
            return false;
        }
        NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
        if (shuttleProtocol == null) {
        return true;
    }
    /**
     * 跨楼层库位移转-提升机搬运货物
     * 如需主方法执行continue,请返回false
     * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue
     */
    private boolean locToLocExecuteStep3(WrkMast wrkMast) {
        Date now = new Date();
        if (wrkMast.getWrkSts() == 23) {//23.小车搬运完成
            //获取提升机线程
            LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo());
            if (liftThread == null) {
                return false;
            }
            LiftProtocol liftProtocol = liftThread.getLiftProtocol();
            if (liftProtocol == null) {
                return false;
            }
            if (!liftProtocol.isIdle()) {
                return false;
            }
            //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行
            WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue());
            if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) {
                return false;
            }
            //获取源站对应的输送站点
            BasDevp sourceBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getSourceLocNo()), liftProtocol.getLiftNo().intValue());
            //获取目标站对应的输送站点
            BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), liftProtocol.getLiftNo().intValue());
            if (sourceBasDevp == null || targetBasDevp == null) {
                return false;//缺少站点信息
            }
            //获取提升机命令
            NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, sourceBasDevp.getDevNo(), targetBasDevp.getDevNo(), wrkMast.getWrkNo());
            ArrayList<NyLiftCommand> commands = new ArrayList<>();
            commands.add(liftCommand);
            //提交到线程去工作
            LiftAssignCommand assignCommand = new LiftAssignCommand();
            assignCommand.setCommands(commands);
            assignCommand.setLiftNo(liftProtocol.getLiftNo());
            assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());
            assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue());
            wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中
            wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号
            wrkMast.setShuttleNo(null);//清空小车号,等货物搬运完成后,到目标楼层重新搜索小车
            wrkMast.setModiTime(now);
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand));
            }
            return false;
        }
        if (!shuttleProtocol.isIdle()) {
        return true;
    }
    /**
     * 跨楼层库位移转-调度车辆取货并运送到目标枯萎
     * 如需主方法执行continue,请返回false
     * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue
     */
    private boolean locToLocExecuteStep4(WrkMast wrkMast) {
        if (wrkMast.getWrkSts() == 4) {//4.提升机搬运完成
            //获取目标站对应的输送站点
            BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), wrkMast.getLiftNo());
            if (targetBasDevp == null) {
                return false;//缺少站点信息
            }
            if (wrkMast.getShuttleNo() == null) {
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), targetBasDevp.getLocNo());//调度小车到目标输送站点进行取货
                return false;
            }
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
            if (shuttleThread == null) {
                return false;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol == null) {
                return false;
            }
            if (!shuttleProtocol.isIdle()) {
                return false;
            }
            //判断小车是否到达目标输送站点
            if (!shuttleProtocol.getCurrentLocNo().equals(targetBasDevp.getLocNo())) {
                //小车不在目标输送站点
                shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), targetBasDevp.getLocNo(), wrkMast.getShuttleNo());//调度小车到目标输送站点进行取货
                return false;
            }
            //小车已抵达目标输送站点,将货物搬运到目标库位
            NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), targetBasDevp.getLocNo(), wrkMast.getLocNo());
            if (result == null) {//路径计算失败
                return false;
            }
            //创建分配命令
            ShuttleAssignCommand assignCommand = new ShuttleAssignCommand();
            assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号
            assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号
            assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式
            assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置)
            assignCommand.setCommands(result.getCommands());//运行命令
            assignCommand.setNodes(result.getNodes());//路径节点
            wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中
            wrkMast.setModiTime(new Date());
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
            }
            return false;
        }
        //判断小车是否到达源库位
        if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) {
            //小车不在源库位位置
            shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货
            return false;
        }
        //小车已抵达源库位,进行搬运货物
        NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), wrkMast.getLocNo());
        if (result == null) {//路径计算失败
            return false;
        }
        //创建分配命令
        ShuttleAssignCommand assignCommand = new ShuttleAssignCommand();
        assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号
        assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号
        assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入库模式
        assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置)
        assignCommand.setCommands(result.getCommands());//运行命令
        assignCommand.setNodes(result.getNodes());//路径节点
        wrkMast.setWrkSts(5L);//1.生成入库任务 => 5.小车搬运中
        wrkMast.setModiTime(new Date());
        if (wrkMastMapper.updateById(wrkMast) > 0) {
            //下发任务
            MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
        }
        return true;
    }
@@ -1197,6 +1455,7 @@
    public void recErr() {
        try {
            this.recShuttleErr();
            this.recLiftErr();
        } catch (Exception e) {
            News.error("recErr fail", e);
        }
@@ -1228,7 +1487,7 @@
                        if (wrkMast == null) {
                            continue;
                        }
                        BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getErrCode().get(0));
                        BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getErrCode());
                        String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName();
                        BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog(
                                null,    // 编号
@@ -1244,14 +1503,15 @@
                                wrkMast.getSourceStaNo(),    // 源站
                                wrkMast.getSourceLocNo(),    // 源库位
                                wrkMast.getBarcode(),    // 条码
                                shuttleProtocol.getErrCode().get(0),    // 异常码
                                shuttleProtocol.getErrCode(),    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "任务中异常"    // 备注
                                "任务中异常",    // 备注
                                JSON.toJSONString(shuttleProtocol)    // 系统状态数据
                        );
                        if (!basShuttleErrLogService.insert(basShuttleErrLog)) {
                            News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName);
@@ -1316,6 +1576,91 @@
//                        }
//                    }
//                }
            }
        }
    }
    /**
     * 提升机异常信息记录
     */
    private void recLiftErr() {
        Date now = new Date();
        for (LiftSlave liftSlave : slaveProperties.getLift()) {
            // 获取提升机信息
            LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId());
            if (liftThread == null) {
                continue;
            }
            LiftProtocol liftProtocol = liftThread.getLiftProtocol();
            if (liftProtocol == null) {
                continue;
            }
            if (liftProtocol.getTaskNo() != 0) {
                //有任务
                BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(liftSlave.getId(), liftProtocol.getTaskNo().intValue());
                // 有异常
                if (latest == null) {
                    if (liftProtocol.getDeviceError() != null && liftProtocol.getDeviceError()) {
                        WrkMast wrkMast = wrkMastMapper.selectById(liftProtocol.getTaskNo());
                        if (wrkMast == null) {
                            continue;
                        }
                        String errName = "";
                        if (liftProtocol.getFrontOverrun()) {
                            errName = "前超限";
                        } else if (liftProtocol.getBackOverrun()) {
                            errName = "后超限";
                        } else if (liftProtocol.getLeftOverrun()) {
                            errName = "左超限";
                        } else if (liftProtocol.getRightOverrun()) {
                            errName = "右超限";
                        } else if (liftProtocol.getOverHeight()) {
                            errName = "超高";
                        } else if (liftProtocol.getOverWeight()) {
                            errName = "超重";
                        }
                        BasLiftErrLog basLiftErrLog = new BasLiftErrLog(
                                null,    // 编号
                                wrkMast.getWrkNo(),    // 工作号
                                now,    // 发生时间
                                null,    // 结束时间
                                wrkMast.getWrkSts(),    // 工作状态
                                wrkMast.getIoType(),    // 入出库类型
                                liftSlave.getId(),    // 提升机
                                null,    // plc
                                wrkMast.getLocNo(),    // 目标库位
                                wrkMast.getStaNo(),    // 目标站
                                wrkMast.getSourceStaNo(),    // 源站
                                wrkMast.getSourceLocNo(),    // 源库位
                                wrkMast.getBarcode(),    // 条码
                                null,    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "任务中异常",    // 备注
                                JSON.toJSONString(liftProtocol)    // 系统状态数据
                        );
                        if (!basLiftErrLogService.insert(basLiftErrLog)) {
                            News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", liftSlave.getId(), errName);
                        }
                    }
                } else {
                    // 异常修复
                    if (liftProtocol.getDeviceError() == null || !liftProtocol.getDeviceError()) {
                        latest.setEndTime(now);
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basLiftErrLogService.updateById(latest)) {
                            News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", liftSlave.getId(), latest.getId());
                        }
                    }
                }
            }
        }
    }
@@ -1766,6 +2111,11 @@
                return false;
            }
            //判断小车令牌是否未被占领
            if (shuttleProtocol.getToken() != 0) {
                return false;//小车已被独占,禁止再派发任务
            }
            if (Utils.getLev(wrkMast.getLocNo()) == shuttleProtocol.getPoint().getZ()) {
                //目标库位和小车库位处于同一楼层,需要通过提升机调度
                return true;//直接进入108.小车移动中
@@ -1844,6 +2194,7 @@
            wrkMast.setWrkSts(102L);//小车移动到提升机中  101.生成小车移库任务 ==> 102.小车到提升机中
            wrkMast.setLiftNo(basLift.getLiftNo());//提升机号(锁定提升机防止被其他任务抢占)
            wrkMast.setModiTime(now);
            shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
@@ -1874,6 +2225,10 @@
            }
            if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) {
                return false;
            }
            //判断提升机令牌是否未被占领
            if (liftProtocol.getToken() != 0) {
                return false;//提升机已被独占,禁止再派发任务
            }
            //获取四向穿梭车线程
@@ -1915,6 +2270,7 @@
            wrkMast.setWrkSts(104L);//提升机搬运中  103.小车到提升机完成 ==> 104.提升机搬运中
            wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用
            wrkMast.setModiTime(now);
            liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand));
@@ -1948,6 +2304,11 @@
                return false;
            }
            //判断提升机令牌是否为当前任务
            if (liftProtocol.getToken() != wrkMast.getWrkNo()) {
                return false;
            }
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
            if (shuttleThread == null) {
@@ -1960,6 +2321,11 @@
            //小车处于空闲状态
            if (!shuttleProtocol.isIdleNoCharge()) {
                return false;
            }
            //判断小车令牌是否为当前任务
            if (shuttleProtocol.getToken() != wrkMast.getWrkNo()) {
                return false;
            }
@@ -2015,6 +2381,15 @@
        //小车移动到目标库位中  107.小车迁出提升机完成 ==> 108.小车移动中
        if (wrkMast.getWrkSts() == 107) {
            LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo());
            if (liftThread == null) {
                return false;
            }
            LiftProtocol liftProtocol = liftThread.getLiftProtocol();
            if (liftProtocol == null) {
                return false;
            }
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo());
            if (shuttleThread == null) {
@@ -2027,6 +2402,11 @@
            //小车处于空闲状态
            if (!shuttleProtocol.isIdleNoCharge()) {
                return false;
            }
            //判断小车令牌是否为当前任务
            if (shuttleProtocol.getToken() != wrkMast.getWrkNo()) {
                return false;
            }
@@ -2065,6 +2445,7 @@
            wrkMast.setWrkSts(108L);//小车移动到目标库位中  107.小车迁出提升机完成 ==> 108.小车移动中
            wrkMast.setLiftNo(null);//释放提升机
            wrkMast.setModiTime(now);
            liftProtocol.setToken(0);//释放提升机令牌
            if (wrkMastMapper.updateById(wrkMast) > 0) {
                //下发任务
                MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));