| | |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.RgvThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private EmptyBarrelInService emptyBarrelInService; |
| | | @Autowired |
| | | private WrkMastStaService wrkMastStaService; |
| | | @Autowired |
| | | private MatnrCodeService matnrCodeService; |
| | | @Autowired |
| | | private WaitPakinService waitPakinService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public int workNo = 9900; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | //条码为空或者不符合,退库到 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | // staProtocol.setWorkNo((short)9999); |
| | | // staProtocol.setStaNo((short)(staProtocol.getStaNo()-1)); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | if (barcode.length() == 8) { |
| | | wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if(jsonObject.getInteger("code").equals(700)) { |
| | | // staProtocol.setWorkNo((short) 9999); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // // led 异常显示 |
| | | // if (ledThread != null) { |
| | | // String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | log.error(barcode + "托盘识别异常,请先进行组托!"); |
| | | // led 异常显示 |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | public synchronized void generateStoreWrkFile7() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta7()) { |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | |
| | | if (staProtocol.isBan()){ |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.getStaNoEnd() != 2001){ |
| | | log.error(staProtocol.getStaNo()+"站点,空桶,非法目标站!!!!!!"+staProtocol.getStaNoEnd().toString()); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) |
| | | && staProtocol.isPakMk()) { |
| | | Integer workNo1 = commonService.getWorkNo(3); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo1); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(101L); // 工作状态:101.初始 |
| | | wrkMast.setIoType(199); // 入出库状态: 199.转移 |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnNo(0); |
| | | wrkMast.setSourceStaNo(staProtocol.getStaNo().intValue()); // 源站 |
| | | wrkMast.setStaNo(staProtocol.getStaNoEnd().intValue()); // 目标站 |
| | | wrkMast.setFullPlt("N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setBarcode("KB888888"); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | // throw new CoolException(""); |
| | | log.error(staProtocol.getStaNo()+"站点,空桶,保存工作档主档失败!!!!!!"+now.toString()); |
| | | continue; |
| | | } |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | // StaProtocol staProtocol1 = new StaProtocol(); |
| | | staProtocol.setWorkNo(workNo1.shortValue()); |
| | | staProtocol.setStaNo((short)3001); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } |
| | | |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isPakMk() |
| | | && staProtocol.getWorkNo() == 9991) { |
| | | && staProtocol.getWorkNo() == 9999) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | if (barcode.equals("") || barcode.equals("99999999")) { |
| | |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | ledThread.errorReset(); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode)); |
| | | |
| | | if (wrkMast == null) { |
| | | wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | } |
| | |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | }else { |
| | | ledThread.errorReset(); |
| | | } |
| | | |
| | | } |
| | |
| | | */ |
| | | public synchronized void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | if (crnSlave.getId() ==5){ |
| | | continue; |
| | | } |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | log.error("堆垛机等待确认!!! [工作号:{}]", crnProtocol.getTaskNo()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | if (crnProtocol.getCrnNo() !=5){ |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (crnStn.getStaNo() == 1016 || crnStn.getStaNo() == 1019) { |
| | | |
| | | if (crnStn.getStaNo() > 1013) { |
| | | // 更新工作档状态为13.RGV搬运中 |
| | | wrkMast.setWrkSts(13L); |
| | | }else { |
| | |
| | | */ |
| | | public synchronized void crnIoExecute() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (crn.getId() == 5){ |
| | | continue; |
| | | } |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | if (crn.getId() == 5){ |
| | | continue; |
| | | } |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | if (crn.getId() == 5){ |
| | | continue; |
| | | } |
| | | |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | // 获取工作状态为14的工作档 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo()); |
| | | if ( wrkMast1 !=null) { |
| | | continue; |
| | | } |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo()); |
| | | // if ( wrkMast1 !=null) { |
| | | // continue; |
| | | // } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | log.error("堆垛机处于等待确认且任务完成状态。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990 |
| | | && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) { |
| | | && (staProtocol.isEmptyMk() || staProtocol.getStaNo() == 9999) |
| | | // && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk()) { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .eq("sta_no", emptyInSta.getStaNo()) |
| | | .eq("io_type", 10) |
| | | .eq("wrk_sts", 2)); |
| | | if (!Cools.isEmpty(wrkMasts)){ |
| | | continue; |
| | | } |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | ledThread.errorReset(); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | |
| | | |
| | | } |
| | | |
| | | //RGV搬运 |
| | | public synchronized void rgvIoExecute() { |
| | | for (RgvSlave slave : slaveProperties.getRgv()) { |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getId()); |
| | | if (rgvThread == null) { |
| | | return; |
| | | } |
| | | |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | // 判断RGV是否空闲 |
| | | if (rgvProtocol.getModeType() == RgvModeType.COMPUTER |
| | | && rgvProtocol.getStatusType() == RgvStatusType.IDLE) { |
| | | // 如果最近一次是入库模式,则优先扫描出库站点 |
| | | if (rgvProtocol.getLastIo().equals("I")) { |
| | | this.rgvOutExecute(rgvThread, rgvProtocol);//出库 |
| | | rgvProtocol.setLastIo("O"); |
| | | }else { |
| | | this.rgvInExecute(rgvThread, rgvProtocol);//入库 |
| | | rgvProtocol.setLastIo("I"); |
| | | } |
| | | |
| | | //检查是否存在工位1任务超时没下发 |
| | | if (rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskNo2() == 0) { |
| | | if (System.currentTimeMillis() - rgvProtocol.getTask1SendTime() > (1000*60)) { |
| | | //工位1下发时间超过60s |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo());//RGV编号 |
| | | rgvCommand.setCommand((short) 1);//工位1确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvCommand.getRgvNo(), new Task(4, rgvCommand))) { |
| | | log.error("RGV确认命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | return; |
| | | } |
| | | log.error("RGV确认命令下发成功,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | //rgv入库 |
| | | public synchronized void rgvInExecute(ZyRgvThread rgvThread, RgvProtocol rgvProtocol) { |
| | | for (RgvSlave.Sta sta : rgvThread.getSlave().getInStn()) { |
| | | if (rgvProtocol.getTaskNo1() > 0) { |
| | | //检测rgv工位1是否为入库任务 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectByWrkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast1.getWrkSts() > 100) { |
| | | continue;//出库任务跳过 |
| | | } |
| | | } |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, sta.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(sta.getSourceStaNo()); |
| | | //判断输送线是否自动、有物、可入、有工作号 |
| | | if (!(staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isOutEnable() && (staProtocol.getWorkNo() > 0))) { |
| | | continue; |
| | | } |
| | | |
| | | //搜索工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue;//工作档不存在 |
| | | } |
| | | |
| | | //获取RGV放货站点 |
| | | Integer staNo = Utils.getRgvStaNo(rgvProtocol.getRgvNo(), sta.getSourceStaNo(), staProtocol.getStaNo().intValue(), true); |
| | | if (staNo == null) { |
| | | continue;//RGV放货站点不存在 |
| | | } |
| | | |
| | | //判断目标站是否自动、可入、无物、无工作号 |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(staNo); |
| | | if (!(staProtocol1.isAutoing() && staProtocol1.isInEnable() && !staProtocol1.isLoading() && (staProtocol1.getWorkNo() == 0))) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo());//RGV编号 |
| | | rgvCommand.setAckFinish((short) 0); |
| | | |
| | | //判断rgv工位1是否可用 |
| | | if (rgvProtocol.getTaskNo1() == 0) { |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue());//工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PICK_RELEASE);//工作模式 取放货 |
| | | rgvCommand.setSourceStaNo1(staProtocol.getStaNo());//源站 |
| | | rgvCommand.setDestinationStaNo1(staNo.shortValue());//目标站 |
| | | rgvCommand.setCommand((short) 0);//工位1暂不确认 |
| | | } else if (rgvProtocol.getTaskNo2() == 0) {//判断rgv工位2是否可用 |
| | | rgvCommand.setTaskNo2(wrkMast.getWrkNo().shortValue());//工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PICK_RELEASE);//工作模式 取放货 |
| | | rgvCommand.setSourceStaNo2(staProtocol.getStaNo());//源站 |
| | | rgvCommand.setDestinationStaNo2(staNo.shortValue());//目标站 |
| | | rgvCommand.setCommand((short) 1);//工位2确认 |
| | | }else { |
| | | continue;//没有可用RGV工位 |
| | | } |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvCommand.getRgvNo(), new Task(2, rgvCommand))) { |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | continue; |
| | | } |
| | | |
| | | log.error("RGV命令下发成功,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } |
| | | } |
| | | |
| | | //rgv出库 |
| | | public synchronized void rgvOutExecute(ZyRgvThread rgvThread, RgvProtocol rgvProtocol) { |
| | | for (RgvSlave.Sta sta : rgvThread.getSlave().getOutStn()) { |
| | | if (rgvProtocol.getTaskNo1() > 0) { |
| | | //检测rgv工位1是否为出库任务 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectByWrkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast1.getWrkSts() < 100) { |
| | | continue;//入库任务跳过 |
| | | } |
| | | } |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, sta.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(sta.getSourceStaNo()); |
| | | //判断输送线是否自动、有物、可出、有工作号 |
| | | if (!(staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isOutEnable() && (staProtocol.getWorkNo() > 0))) { |
| | | continue; |
| | | } |
| | | |
| | | //搜索工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue;//工作档不存在 |
| | | } |
| | | |
| | | //获取RGV放货站点 |
| | | Integer staNo = Utils.getRgvStaNo(rgvProtocol.getRgvNo(), sta.getSourceStaNo(), staProtocol.getStaNo().intValue(), false); |
| | | if (staNo == null) { |
| | | continue;//RGV放货站点不存在 |
| | | } |
| | | |
| | | //判断目标站是否自动、可出、无物、无工作号 |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(staNo); |
| | | if (!(staProtocol1.isAutoing() && staProtocol1.isOutEnable() && !staProtocol1.isLoading() && (staProtocol1.getWorkNo() == 0))) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo());//RGV编号 |
| | | rgvCommand.setAckFinish((short) 0); |
| | | |
| | | //判断rgv工位1是否可用 |
| | | if (rgvProtocol.getTaskNo1() == 0) { |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue());//工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PICK_RELEASE);//工作模式 取放货 |
| | | rgvCommand.setSourceStaNo1(staProtocol.getStaNo());//源站 |
| | | rgvCommand.setDestinationStaNo1(staNo.shortValue());//目标站 |
| | | rgvCommand.setCommand((short) 0);//工位1暂不确认 |
| | | } else if (rgvProtocol.getTaskNo2() == 0) {//判断rgv工位2是否可用 |
| | | rgvCommand.setTaskNo2(wrkMast.getWrkNo().shortValue());//工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PICK_RELEASE);//工作模式 取放货 |
| | | rgvCommand.setSourceStaNo2(staProtocol.getStaNo());//源站 |
| | | rgvCommand.setDestinationStaNo2(staNo.shortValue());//目标站 |
| | | rgvCommand.setCommand((short) 1);//工位2确认 |
| | | }else { |
| | | continue;//没有可用RGV工位 |
| | | } |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvCommand.getRgvNo(), new Task(2, rgvCommand))) { |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | continue; |
| | | } |
| | | |
| | | log.error("RGV命令下发成功,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } |
| | | } |
| | | |
| | | //RGV工作完成 |
| | | public synchronized void rgvFinished() { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (RgvSlave slave : slaveProperties.getRgv()) { |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getId()); |
| | | if (rgvThread == null) { |
| | | return; |
| | | } |
| | | |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | // 状态:等待确认 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING) { |
| | | if (rgvProtocol.getTaskNo1() == 9999) { |
| | | // RGV复位 |
| | | rgvThread.setResetFlag1(true); |
| | | }else { |
| | | // 获取待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("RGV处于等待确认且任务完成状态,但未找到工作档。RGV号={},工作号={}", rgvProtocol.getRgvNo(), rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | if (rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskFinish1() == 1) { |
| | | //工位1任务完成 |
| | | // RGV复位 |
| | | rgvThread.setResetFlag1(true); |
| | | |
| | | //给目标站输送线写入数据 |
| | | Short destinationPos1 = rgvProtocol.getDestinationPos1();//获取工位1目标站 |
| | | StaProtocol staProtocol = devpThread.getStation().get(destinationPos1.intValue()).clone(); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());//写入工作号 |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue());//写入目标站 |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | log.info("{}任务,RGV搬运成功,写入输送数据失败{}", wrkMast.getWrkNo(), JSON.toJSONString(staProtocol)); |
| | | } |
| | | |
| | | //2号RGV和3号RGV工作完成后需要更新工作档状态 |
| | | if (rgvProtocol.getRgvNo() == 2 || rgvProtocol.getRgvNo() == 3) { |
| | | if (wrkMast.getWrkSts() == 13) {//13.RGV搬运中 => 14.已出库 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (rgvProtocol.getTaskNo2() > 0 && rgvProtocol.getTaskFinish2() == 1) { |
| | | //工位2任务完成 |
| | | // RGV复位 |
| | | rgvThread.setResetFlag2(true); |
| | | |
| | | //给目标站输送线写入数据 |
| | | Short destinationPos2 = rgvProtocol.getDestinationPos2();//获取工位2目标站 |
| | | StaProtocol staProtocol = devpThread.getStation().get(destinationPos2.intValue()).clone(); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());//写入工作号 |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue());//写入目标站 |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | log.info("{}任务,RGV搬运成功,写入输送数据失败{}", wrkMast.getWrkNo(), JSON.toJSONString(staProtocol)); |
| | | } |
| | | |
| | | //2号RGV和3号RGV工作完成后需要更新工作档状态 |
| | | if (rgvProtocol.getRgvNo() == 2 || rgvProtocol.getRgvNo() == 3) { |
| | | if (wrkMast.getWrkSts() == 13) {//13.RGV搬运中 => 14.已出库 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 扫描碟盘机自动入库空托盘 |
| | |
| | | List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("type_no", 10).eq("stn_no", sta.getStaNo())); |
| | | for (StaDesc staDesc:staDescs){ |
| | | |
| | | BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", staDesc.getCrnStn())); |
| | | BasDevp basDevp = new BasDevp(); |
| | | |
| | | if (staDesc.getCrnNo() == 1){ |
| | | basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", 1004)); |
| | | } else if (staDesc.getCrnNo() == 2) { |
| | | basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", 1008)); |
| | | } |
| | | if (Cools.isEmpty(basDevp)){ |
| | | continue; |
| | | } |
| | | |
| | | if (basDevp.getAutoing().equals("Y") && basDevp.getLoading().equals("N") |
| | | && basDevp.getWrkNo() == 0 && basDevp.getCanining().equals("Y")){ |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo((short) 9997); |
| | | // staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | staProtocol.setStaNo((short) 1013); |
| | | staProtocol.setStaNo((short) (basDevp.getDevNo()==1004?1003:1013)); |
| | | // staProtocol.setStaNo((short) 1013); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | // && staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(sta.getStaNo()); |
| | | Integer staNo = sta.getStaNo(); |
| | | switch (staProtocol.getSiteId()){ |
| | | case 4007: |
| | | staNo = 4002;break; |
| | | case 4016: |
| | | staNo = 4011;break; |
| | | } |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(staNo); |
| | | if (null != pakoutEmpty) { |
| | | return; |
| | | } |
| | | List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("stn_no", sta.getStaNo())); |
| | | |
| | | List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("stn_no", staNo)); |
| | | for (StaDesc staDesc: staDescs){ |
| | | BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", staDesc.getCrnNo())); |
| | | if (!basCrnp.getCrnSts().equals(3) || basCrnp.getCrnErr() != 0){ |
| | |
| | | try { |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | map.put("crnNo", staDesc.getCrnNo());//目标站 |
| | | map.put("staNo",staDesc.getStnNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setParams(map) |
| | |
| | | |
| | | } |
| | | |
| | | public synchronized void crn5InTask(){ |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | if (crnSlave.getId() != 5){ |
| | | continue; |
| | | } |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnSlave.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crnSlave.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crnSlave.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | |
| | | // Crn5InTaskSta(crnSlave,crnProtocol); |
| | | |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.Crn5InTaskSta(crnSlave,crnProtocol); |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrn5Stn(crnSlave, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrn5Stn(crnSlave, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | |
| | | this.Crn5InTaskSta(crnSlave,crnProtocol); |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | public void Crn5InTaskSta(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectCrn5Task2(); |
| | | if (wrkMast == null) { |
| | | return; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | return; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setLocType1(locMast.getLocType1().shortValue()); // 货物类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | } |
| | | |
| | | |
| | | public synchronized void crn5StnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | if (crnSlave.getId() != 5){ |
| | | continue; |
| | | } |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(crnStn.getStaNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 更新工作档状态为14 |
| | | wrkMast.setWrkSts(14L); |
| | | |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | // } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized void locToCrn5Stn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | // 获取工作状态为14的工作档 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo()); |
| | | if ( wrkMast1 !=null) { |
| | | continue; |
| | | } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!locMast.getLocSts().equals("R") && !locMast.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(locMast.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(locMast.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(locMast.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setLocType1(locMast.getLocType1().shortValue()); // 货物类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void crn5TaskCreate() throws IOException { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | if (crnSlave.getId() != 5){ |
| | | continue; |
| | | } |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnInStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){ |
| | | |
| | | EmptyBarrelIn emptyBarrelIn = emptyBarrelInService.selectOne(new EntityWrapper<>()); |
| | | if (Cools.isEmpty(emptyBarrelIn)){ |
| | | continue; |
| | | } |
| | | |
| | | FullStoreParam fullStoreParam = new FullStoreParam(); |
| | | fullStoreParam.setDevpNo(crnStn.getStaNo()); |
| | | FullStoreParam.MatCodeStore matCodeStore = new FullStoreParam.MatCodeStore(); |
| | | matCodeStore.setMatnr(emptyBarrelIn.getMatnr()); |
| | | matCodeStore.setBatch(emptyBarrelIn.getBatch()); |
| | | if (staProtocol.isForce()){ |
| | | log.info("空桶强制入库:"+staProtocol.getAmount()); |
| | | matCodeStore.setAnfme(Double.valueOf(staProtocol.getAmount())); |
| | | }else { |
| | | matCodeStore.setAnfme(8d) ; |
| | | } |
| | | ArrayList<FullStoreParam.MatCodeStore> matCodeStores = new ArrayList<>(); |
| | | matCodeStores.add(matCodeStore); |
| | | fullStoreParam.setList(matCodeStores); |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/full/store/put/start") |
| | | .setJson(JSON.toJSONString(fullStoreParam)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | devpThread.setPakMk(crnStn.getStaNo(),false); |
| | | } |
| | | }catch (CoolException e){ |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void RGVTaskCreate(){ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()){ |
| | | ZyRgvThread rgvThread = (ZyRgvThread)SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (Cools.isEmpty(rgvProtocol)){ |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | List<WrkMastSta> wrkMastStas = wrkMastStaService.selectRGVTask1(rgvSlave.getId()); |
| | | if (!Cools.isEmpty(wrkMastStas)){ |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.IDLE && rgvProtocol.getLoaded1() == 0){ |
| | | boolean work1 = false; |
| | | boolean work2 = false; |
| | | int workNo1 = 0; |
| | | int workNo2 = 0; |
| | | short souSta1 = 0; |
| | | short sta1 = 0; |
| | | short souSta2 = 0; |
| | | short sta2 = 0; |
| | | Integer matnr = 0; |
| | | Integer matnr2 = 0; |
| | | String batch = ""; |
| | | String batch2 = ""; |
| | | short type = 0; |
| | | short type2 = 0; |
| | | short anfme = 4; |
| | | short anfme2 = 4; |
| | | Double weight = 0d; |
| | | Double weight2 = 0d; |
| | | Double weight11 = 0d; |
| | | String memo = ""; |
| | | String memo2 = ""; |
| | | |
| | | List<RgvSlave.Sta> inStn1 = rgvSlave.getInStn(); |
| | | if (rgvProtocol.getColumnNumber()>4){ |
| | | short rgvStaNo = Utils.getRgvStaNo(rgvSlave.getId(), inStn1.get(0).getSourceStaNo()); |
| | | if (rgvStaNo<5){ |
| | | Collections.reverse(inStn1); |
| | | } |
| | | } |
| | | //工位一任务 |
| | | for (RgvSlave.Sta inStn : inStn1){ |
| | | work1 = false; |
| | | workNo1 = 0; |
| | | souSta1 = 0; |
| | | sta1 = 0; |
| | | type = 0; |
| | | if (rgvSlave.getId() == 1 && inStn.getSourceStaNo() == 2114){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, inStn.getSourcePlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inStn.getSourceStaNo()); |
| | | if (staProtocol == null) { |
| | | // break; |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && (staProtocol.getWorkNo()>0 && staProtocol.getWorkNo()<9900)){ |
| | | |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(staProtocol.getWorkNo()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("未找到工作档"); |
| | | continue; |
| | | } |
| | | workNo1 = wrkMast.getWrkNo(); |
| | | souSta1 = Utils.getRgvStaNo(rgvSlave.getId(),staProtocol.getSiteId()); |
| | | sta1 = Utils.getRgvEndStaNo(rgvSlave.getId(),wrkMast.getStaNo()); |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1); |
| | | BasDevp devp = basDevpService.selectById(staNo); |
| | | if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | work1 = true; |
| | | devpThread.setPakMk(inStn.getSourceStaNo(),false); |
| | | break; |
| | | |
| | | |
| | | } else if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && (staProtocol.getWorkNo()>=9900 || staProtocol.getWorkNo()==0)) { |
| | | if (rgvSlave.getId() != 2 ){ |
| | | continue; |
| | | } |
| | | workNo1 = workNo++; |
| | | souSta1 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getSourceStaNo()); |
| | | if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 1){ |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),2103); |
| | | } else if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 2) { |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),2002); |
| | | } else if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 4) { |
| | | if (staProtocol.getStaNoEnd() == 3007 || staProtocol.getStaNoEnd() == 3012){ |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),2103); |
| | | } else if (staProtocol.getStaNoEnd() == 2001 ){ |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),2002); |
| | | } else { |
| | | log.error("4007站点,桶型4,非法目标站!!!!!!"+staProtocol.getStaNoEnd().toString()); |
| | | continue; |
| | | } |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1); |
| | | BasDevp devp = basDevpService.selectById(staNo); |
| | | if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | workNo1 = commonService.getWorkNo(3); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo1); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(101L); // 工作状态:101.初始 |
| | | wrkMast.setIoType(199); // 入出库状态: 199.转移 |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnNo(0); |
| | | wrkMast.setSourceStaNo(4007); // 源站 |
| | | wrkMast.setStaNo(staProtocol.getStaNoEnd().intValue()); // 目标站 |
| | | wrkMast.setFullPlt("N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setBarcode("KB888888"); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | // throw new CoolException(""); |
| | | log.error("4007站点,桶型4,保存工作档主档失败!!!!!!"+now.toString()); |
| | | continue; |
| | | } |
| | | type = 2; |
| | | } else if (inStn.getSourceStaNo() == 2102 && staProtocol.isFullPlt()) { |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),2301); |
| | | } else { |
| | | sta1 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getStaNo()); |
| | | } |
| | | |
| | | if (inStn.getSourceStaNo() == 2102 && staProtocol.isEmptyMk()){ //区分空板 |
| | | type = 1; |
| | | } |
| | | if(inStn.getSourceStaNo() == 2102){ |
| | | weight = staProtocol.getWeight().doubleValue()/10; |
| | | } |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1); |
| | | BasDevp devp = basDevpService.selectById(staNo); |
| | | if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | work1 = true; |
| | | if (inStn.getSourcePlcId() == 4 || inStn.getSourcePlcId() ==5){ //灌装站需要获取输送线物料代码 |
| | | matnr = staProtocol.getMatnr(); |
| | | batch = staProtocol.getBatch(); |
| | | anfme = (Cools.isEmpty(staProtocol.getAnfme()) || staProtocol.getAnfme()==0) ? anfme:staProtocol.getAnfme().shortValue(); |
| | | weight11 = staProtocol.getWeight1(); |
| | | weight = weight11; |
| | | String memoBool = staProtocol.isBan()? "存在":"不存在"; |
| | | memo = memoBool+"半桶"; |
| | | } |
| | | devpThread.setPakMk(inStn.getSourceStaNo(),false); |
| | | break; |
| | | |
| | | } |
| | | } |
| | | |
| | | if (rgvSlave.getId() != 3){ |
| | | //工位二任务 |
| | | for (RgvSlave.Sta inStn : rgvSlave.getInStn()){ |
| | | work2 = false; |
| | | workNo2 = 0; |
| | | souSta2 = 0; |
| | | sta2 = 0; |
| | | type2 = 0; |
| | | if (souSta1 == inStn.getSourceStaNo()){ |
| | | continue; |
| | | } |
| | | if (rgvSlave.getId() == 1 && inStn.getSourceStaNo() == 1014){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, inStn.getSourcePlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inStn.getSourceStaNo()); |
| | | if (staProtocol == null) { |
| | | // break; |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()&& staProtocol.isPakMk() && (staProtocol.getWorkNo()>0 && staProtocol.getWorkNo()<9900)){ |
| | | |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(staProtocol.getWorkNo()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("未找到工作档"); |
| | | continue; |
| | | } |
| | | workNo2 = wrkMast.getWrkNo(); |
| | | souSta2 = Utils.getRgvStaNo(rgvSlave.getId(),staProtocol.getSiteId()); |
| | | sta2 = Utils.getRgvEndStaNo(rgvSlave.getId(),wrkMast.getStaNo()); |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2); |
| | | BasDevp devp2 = basDevpService.selectById(staNo); |
| | | if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | |
| | | work2 = true; |
| | | devpThread.setPakMk(inStn.getSourceStaNo(),false); |
| | | break; |
| | | } else if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && (staProtocol.getWorkNo()>=9900 || staProtocol.getWorkNo()==0)) { |
| | | if (rgvSlave.getId() != 2 ){ |
| | | continue; |
| | | } |
| | | workNo2 = workNo++; |
| | | souSta2 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getSourceStaNo()); |
| | | if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 1){ |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),2103); |
| | | } else if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 2) { |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),2002); |
| | | } else if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 4) { |
| | | if (staProtocol.getStaNoEnd() == 3007 || staProtocol.getStaNoEnd() == 3012){ |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),2103); |
| | | } else if (staProtocol.getStaNoEnd() == 2001 ){ |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),2002); |
| | | } else { |
| | | log.error("4007站点,桶型4,非法目标站!!!!!!"+staProtocol.getStaNoEnd().toString()); |
| | | continue; |
| | | } |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2); |
| | | BasDevp devp2 = basDevpService.selectById(staNo); |
| | | if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | workNo2 = commonService.getWorkNo(3); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo2); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(101L); // 工作状态:101.初始 |
| | | wrkMast.setIoType(199); // 入出库状态: 199.转移 |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnNo(0); |
| | | wrkMast.setSourceStaNo(4007); // 源站 |
| | | wrkMast.setStaNo(staProtocol.getStaNoEnd().intValue()); // 目标站 |
| | | wrkMast.setFullPlt("N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setBarcode("KB888888"); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | // throw new CoolException(""); |
| | | log.error("4007站点,桶型4,保存工作档主档失败!!!!!!"+now.toString()); |
| | | continue; |
| | | } |
| | | type2 = 2; |
| | | } else if (inStn.getSourceStaNo() == 2102 && staProtocol.isFullPlt()) { |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),2301); |
| | | } else { |
| | | sta2 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getStaNo()); |
| | | } |
| | | |
| | | if (inStn.getSourceStaNo() == 2102 && staProtocol.isEmptyMk()){ //区分空板 |
| | | type2 = 1; |
| | | } |
| | | |
| | | if(inStn.getSourceStaNo() == 2102){ |
| | | weight2 = staProtocol.getWeight().doubleValue()/10; |
| | | } |
| | | Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2); |
| | | BasDevp devp2 = basDevpService.selectById(staNo); |
| | | if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | |
| | | work2 = true; |
| | | if (inStn.getSourcePlcId() == 4){ |
| | | matnr2 = staProtocol.getMatnr(); |
| | | batch2 = staProtocol.getBatch(); |
| | | anfme2 = (Cools.isEmpty(staProtocol.getAnfme2()) || staProtocol.getAnfme2()==0) ? anfme2:staProtocol.getAnfme2().shortValue(); |
| | | |
| | | weight11 = staProtocol.getWeight1(); |
| | | weight2 = weight11; |
| | | String memoBool = staProtocol.isBan()? "存在":"不存在"; |
| | | memo2 = memoBool+"半桶"; |
| | | } |
| | | devpThread.setPakMk(inStn.getSourceStaNo(),false); |
| | | break; |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | if (work1 || work2){ |
| | | //rgv任务下发-------------------------------------------------------------- |
| | | RgvCommand command = new RgvCommand(); |
| | | command.setRgvNo(rgvSlave.getId()); // RGV编号 |
| | | //工位1 |
| | | command.setTaskNo1(workNo1); // 工作号 |
| | | command.setSourceStaNo1(souSta1); // 源站 |
| | | command.setDestinationStaNo1(sta1); // 目标站 |
| | | command.setAckFinish1(false); // 任务完成确认位 |
| | | |
| | | //工位2 |
| | | command.setTaskNo2(workNo2); // 工作号 |
| | | command.setSourceStaNo2(souSta2); // 源站 |
| | | command.setDestinationStaNo2(sta2); // 目标站 |
| | | command.setAckFinish2(false); // 任务完成确认位 |
| | | |
| | | command.setMatnr(matnr); |
| | | command.setMatnr2(matnr2); |
| | | command.setBatch(batch); |
| | | command.setBatch2(batch2); |
| | | command.setAnfme(anfme); |
| | | command.setAnfme2(anfme2); |
| | | |
| | | command.setType(type); |
| | | command.setType2(type2); |
| | | |
| | | command.setWeight(weight); |
| | | command.setWeight2(weight2); |
| | | |
| | | if (workNo1 == 0 && workNo2 !=0){ |
| | | command.setTaskMode(RgvTaskModeType.FETCH_PUT2); // 任务模式: 2取放货 |
| | | } else if (workNo1 != 0 && workNo2 ==0) { |
| | | command.setTaskMode(RgvTaskModeType.FETCH_PUT1); // 任务模式: 1取放货 |
| | | }else { |
| | | command.setTaskMode(RgvTaskModeType.FETCH_PUT_ALL); // 任务模式: all取放货 |
| | | } |
| | | command.setCommand(false); |
| | | rgvTaskSave(command,memo,memo2); |
| | | MessageQueue.offer(SlaveType.Rgv, rgvSlave.getId(), new Task(2, command)); |
| | | log.info("rgv任务下发:"+JSON.toJSONString(command)); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized void RGVTaskOver() { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | if (rgvSlave.getId() ==2){ |
| | | continue; |
| | | } |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (Cools.isEmpty(rgvProtocol)){ |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | |
| | | //工位一任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.WAITING && rgvProtocol.getLoaded1() == 0) { |
| | | |
| | | try { |
| | | boolean offer = MessageQueue.offer(SlaveType.Rgv, rgvSlave.getId(), new Task(3, new RgvCommand())); |
| | | log.info("{}号rgv工位一工作完成复位,工作号:{}",rgvSlave.getId(),rgvProtocol.getTaskNo1()); |
| | | if (offer){ |
| | | //完成rgv任务 |
| | | Wrapper<WrkMastSta> wrkMastStaWrapper = new EntityWrapper<WrkMastSta>().eq("wrk_crn", rgvSlave.getId()).eq("wrk_no", rgvProtocol.getTaskNo1()); |
| | | WrkMastSta wrkMastSta1 = wrkMastStaService.selectOne(wrkMastStaWrapper); |
| | | if (Cools.isEmpty(wrkMastSta1)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvSlave.getId(),rgvProtocol.getTaskNo1()); |
| | | }else { |
| | | if (wrkMastSta1.getWrkType() == 8 ){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | } |
| | | } |
| | | |
| | | //完成工作档任务 |
| | | if (rgvSlave.getId() != 1){ |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo1()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | } else { |
| | | if (wrkMast.getIoType() == 110 || wrkMast.getIoType() == 101){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if (wrkMast.getIoType()==199 && rgvSlave.getId()==3 && (wrkMast.getStaNo()==3007 || wrkMast.getStaNo()==3012)){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(105L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | }catch (Exception e){ |
| | | log.error("完成{}号车工位一任务出错!!!!!!!!!!!!!!!!,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | |
| | | } |
| | | |
| | | //工位二任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.WAITING2 && rgvProtocol.getLoaded2() == 0) { |
| | | try { |
| | | boolean offer = MessageQueue.offer(SlaveType.Rgv, rgvSlave.getId(), new Task(4, new RgvCommand())); |
| | | log.info("{}号rgv工位二工作完成复位,工作号:{}",rgvSlave.getId(),rgvProtocol.getTaskNo2()); |
| | | if (offer){ |
| | | //完成rgv任务 |
| | | Wrapper<WrkMastSta> wrkMastStaWrapper = new EntityWrapper<WrkMastSta>().eq("wrk_crn", rgvProtocol.getRgvNo()).eq("wrk_no2", rgvProtocol.getTaskNo2()); |
| | | WrkMastSta wrkMastSta1 = wrkMastStaService.selectOne(wrkMastStaWrapper); |
| | | if (Cools.isEmpty(wrkMastSta1)){ |
| | | log.error("完成{}号车工位二任务未找到对应工作任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | }else { |
| | | if (wrkMastSta1.getWrkType() == 9 ){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | }else if (wrkMastSta1.getWrkType() == 1){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | } |
| | | } |
| | | |
| | | //完成工作档任务 |
| | | if (rgvSlave.getId() != 1){ |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo2()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | }else { |
| | | if (wrkMast.getIoType() == 110 || wrkMast.getIoType() == 101){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | }catch (Exception e){ |
| | | log.error("完成{}号车工位一任务出错!!!!!!!!!!!!!!!!,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | //二号rgv输送线命令下发 |
| | | public synchronized void RGVTaskput() { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | if (rgvSlave.getId() ==2){ |
| | | continue; |
| | | } |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (Cools.isEmpty(rgvProtocol)){ |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | |
| | | //工位一任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.OUTSTN1 && rgvProtocol.getLoaded1() == 1) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectByRgvNoandWrkNo(rgvSlave.getId(), rgvProtocol.getTaskNo1()); |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo1()); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | log.error("未查询到rgv工作任务,rgv编号{},工作号{}",rgvSlave.getId(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | for (RgvSlave.Sta outStn :rgvSlave.getOutStn()){ |
| | | if (!Objects.equals(Utils.getStaNo(rgvSlave.getId(), wrkMastSta.getWrkEnd()), outStn.getStaNo())){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, outStn.getStaPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isPakMk()){ |
| | | staProtocol.setWorkNo(wrkMastSta.getWrkNo().shortValue()); |
| | | if (rgvSlave.getId() == 3 && outStn.getStaPlcId() == 6){ |
| | | staProtocol.setStaNo((short)2401); |
| | | }else { |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | } |
| | | |
| | | MessageQueue.offer(SlaveType.Devp, outStn.getStaPlcId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //工位二任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.OUTSTN8 && rgvProtocol.getLoaded2() == 1) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectByRgvNoandWrkNo2(rgvProtocol.getRgvNo(), rgvProtocol.getTaskNo2()); |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo2()); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | log.error("未查询到rgv工作任务,rgv编号{},工作号{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | continue; |
| | | } |
| | | for (RgvSlave.Sta outStn :rgvSlave.getOutStn()){ |
| | | if (!Objects.equals(Utils.getStaNo(rgvSlave.getId(), wrkMastSta.getStaEnd()), outStn.getStaNo())){ |
| | | continue; |
| | | }//判断是否为工作档站点 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, outStn.getStaPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isPakMk()){ |
| | | staProtocol.setWorkNo(wrkMastSta.getWrkNo2().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, outStn.getStaPlcId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | //二号rgv输送线命令下发 |
| | | public synchronized void RGV2Taskput() { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | if (rgvSlave.getId() !=2){ |
| | | continue; |
| | | } |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (Cools.isEmpty(rgvProtocol)){ |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | |
| | | //工位一任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.OUTSTN1 && rgvProtocol.getLoaded1() == 1) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectByRgvNoandWrkNo(rgvProtocol.getRgvNo(), rgvProtocol.getTaskNo1()); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | log.error("未查询到rgv工作任务,rgv编号{},工作号{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | for (RgvSlave.Sta outStn :rgvSlave.getOutStn()){ |
| | | if (!Objects.equals(Utils.getStaNo(rgvSlave.getId(), wrkMastSta.getWrkEnd()), outStn.getStaNo())){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, outStn.getStaPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (outStn.getStaPlcId() == 2){ |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isPakMk()){ |
| | | staProtocol.setWorkNo(wrkMastSta.getWrkNo().shortValue()); |
| | | if (wrkMastSta.getType() == 1){ |
| | | staProtocol.setStaNo((short) 9999); |
| | | } else if (wrkMastSta.getType() == 2){//转运 |
| | | staProtocol.setStaNo((short) 2114); |
| | | } else { |
| | | staProtocol.setStaNo((short) 2106); |
| | | } |
| | | staProtocol.setMatnr(wrkMastSta.getMatnr1()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Devp, outStn.getStaPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | //工位二任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.OUTSTN8 && rgvProtocol.getLoaded2() == 1) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectByRgvNoandWrkNo2(rgvProtocol.getRgvNo(), rgvProtocol.getTaskNo2()); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | log.error("未查询到rgv工作任务,rgv编号{},工作号{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | continue; |
| | | } |
| | | for (RgvSlave.Sta outStn :rgvSlave.getOutStn()){ |
| | | if (!Objects.equals(Utils.getStaNo(rgvSlave.getId(), wrkMastSta.getStaEnd()), outStn.getStaNo())){ |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, outStn.getStaPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (outStn.getStaPlcId() == 2){ |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isPakMk()){ |
| | | staProtocol.setWorkNo(wrkMastSta.getWrkNo2().shortValue()); |
| | | if (wrkMastSta.getType2() == 1){ |
| | | staProtocol.setStaNo((short) 9999); |
| | | } else if (wrkMastSta.getType() == 2){//转运 |
| | | staProtocol.setStaNo((short) 2114); |
| | | } else { |
| | | staProtocol.setStaNo((short) 2106); |
| | | } |
| | | |
| | | staProtocol.setMatnr(wrkMastSta.getMatnr2()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Devp, outStn.getStaPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void RGV2TaskOver() { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | if (rgvSlave.getId() !=2){ |
| | | continue; |
| | | } |
| | | ZyRgvThread rgvThread = (ZyRgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (Cools.isEmpty(rgvProtocol)){ |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | |
| | | //工位一任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.WAITING && rgvProtocol.getLoaded1() == 0) { |
| | | |
| | | try { |
| | | boolean offer = MessageQueue.offer(SlaveType.Rgv, rgvSlave.getId(), new Task(3, new RgvCommand())); |
| | | log.info("{}号rgv工位一工作完成复位,工作号:{}",rgvSlave.getId(),rgvProtocol.getTaskNo1()); |
| | | if (offer){ |
| | | |
| | | Wrapper<WrkMastSta> wrkMastStaWrapper = new EntityWrapper<WrkMastSta>().eq("wrk_crn", rgvProtocol.getRgvNo()).eq("wrk_no", rgvProtocol.getTaskNo1()); |
| | | WrkMastSta wrkMastSta1 = wrkMastStaService.selectOne(wrkMastStaWrapper); |
| | | if (Cools.isEmpty(wrkMastSta1)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | }else { |
| | | if (wrkMastSta1.getWrkType() == 8 ){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | } |
| | | } |
| | | |
| | | //完成工作档任务 |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo1()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | }else { |
| | | if (wrkMast.getIoType() == 110 || wrkMast.getIoType() == 101){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if (wrkMast.getIoType()==199 && wrkMast.getStaNo()==2001){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(105L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | |
| | | }catch (Exception e){ |
| | | log.error("完成{}号车工位一任务出错!!!!!!!!!!!!!!!!,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | |
| | | } |
| | | |
| | | //工位二任务完成 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getStatusType() == RgvStatusType.WAITING2 && rgvProtocol.getLoaded2() == 0) { |
| | | try { |
| | | boolean offer = MessageQueue.offer(SlaveType.Rgv, rgvSlave.getId(), new Task(4, new RgvCommand())); |
| | | log.info("{}号rgv工位二工作完成复位,工作号:{}",rgvSlave.getId(),rgvProtocol.getTaskNo2()); |
| | | if (offer){ |
| | | Wrapper<WrkMastSta> wrkMastStaWrapper = new EntityWrapper<WrkMastSta>().eq("wrk_crn", rgvProtocol.getRgvNo()).eq("wrk_no2", rgvProtocol.getTaskNo2()); |
| | | WrkMastSta wrkMastSta1 = wrkMastStaService.selectOne(wrkMastStaWrapper); |
| | | if (Cools.isEmpty(wrkMastSta1)){ |
| | | log.error("完成{}号车工位二任务未找到对应工作任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | }else { |
| | | if (wrkMastSta1.getWrkType() == 9 ){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | }else if (wrkMastSta1.getWrkType() == 1){ |
| | | wrkMastSta1.setWrkSts(3); |
| | | wrkMastStaService.update(wrkMastSta1,wrkMastStaWrapper); |
| | | } |
| | | } |
| | | |
| | | //完成工作档任务 |
| | | WrkMast wrkMast = wrkMastService.selectByworkNo(rgvProtocol.getTaskNo2()); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | log.error("完成{}号车工位一任务未找到对应rgv任务,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo2()); |
| | | }else { |
| | | if (wrkMast.getIoType() == 110 || wrkMast.getIoType() == 101){ |
| | | Date date = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setModiTime(date); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | }catch (Exception e){ |
| | | log.error("完成{}号车工位一任务出错!!!!!!!!!!!!!!!!,{}",rgvProtocol.getRgvNo(),rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | public boolean rgvTaskSave(RgvCommand command,String memo,String memo2){ |
| | | // Wrapper<WrkMastSta> wrkMastStaWrapper = new EntityWrapper<WrkMastSta>().eq("wrk_crn", command.getRgvNo()).eq("wrk_no", command.getTaskNo1()); |
| | | if (command.getTaskNo1() > 0){ |
| | | List<WrkMastSta> wrkMastSta1 = wrkMastStaService.selectBywrkNoHistoricalTasks(command.getRgvNo(),command.getTaskNo1()); |
| | | if (!Cools.isEmpty(wrkMastSta1)){ |
| | | for (WrkMastSta wrkMastSta :wrkMastSta1){ |
| | | wrkMastStaService.deleteById(wrkMastSta); |
| | | } |
| | | |
| | | } |
| | | } |
| | | if (command.getTaskNo2() > 0){ |
| | | List<WrkMastSta> wrkMastSta1 = wrkMastStaService.selectBywrkNoHistoricalTasks2(command.getRgvNo(),command.getTaskNo2()); |
| | | if (!Cools.isEmpty(wrkMastSta1)){ |
| | | for (WrkMastSta wrkMastSta :wrkMastSta1){ |
| | | wrkMastStaService.deleteById(wrkMastSta); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | WrkMastSta wrkMastSta = new WrkMastSta(); |
| | | wrkMastSta.setWrkNo(Long.valueOf(command.getTaskNo1())); |
| | | wrkMastSta.setWrkNo2(Long.valueOf(command.getTaskNo2())); |
| | | wrkMastSta.setWrkStart(command.getSourceStaNo1().intValue()); |
| | | wrkMastSta.setWrkEnd(command.getDestinationStaNo1().intValue()); |
| | | wrkMastSta.setStaStart(command.getSourceStaNo2().intValue()); |
| | | wrkMastSta.setStaEnd(command.getDestinationStaNo2().intValue()); |
| | | wrkMastSta.setWrkSts(1); |
| | | Date now = new Date(); |
| | | wrkMastSta.setCreateTime(now); |
| | | wrkMastSta.setUpdateTime(now); |
| | | wrkMastSta.setWrkCrn(command.getRgvNo()); |
| | | wrkMastSta.setWrkType(command.getTaskMode().intValue()); |
| | | wrkMastSta.setMatnr1(command.getMatnr()); |
| | | wrkMastSta.setMatnr2(command.getMatnr2()); |
| | | wrkMastSta.setType(command.getType().intValue()); |
| | | wrkMastSta.setType2(command.getType2().intValue()); |
| | | wrkMastSta.setBatch(command.getBatch()); |
| | | wrkMastSta.setBatch2(command.getBatch2()); |
| | | wrkMastSta.setAnfme(command.getAnfme().intValue()); |
| | | wrkMastSta.setAnfme2(command.getAnfme2().intValue()); |
| | | wrkMastSta.setWeight(command.getWeight()); |
| | | wrkMastSta.setWeight2(command.getWeight2()); |
| | | wrkMastSta.setMemo(memo); |
| | | wrkMastSta.setMemo2(memo2); |
| | | |
| | | return wrkMastStaService.insert(wrkMastSta); |
| | | } |
| | | |
| | | //二期组托 |
| | | public synchronized void generateStoreWrkFile2() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | if (devp.getId() != 2){ |
| | | continue; |
| | | } |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getStaNo() != 9999 |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | //条码为空或者不符合,退库到 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | if (barcode.length() == 8) { |
| | | wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | // 获取入库通知档 |
| | | WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | if (Cools.isEmpty(waitPakin)) { |
| | | try { |
| | | CreateComb(barcode, staProtocol.getMatnr(),staProtocol.getWorkNo().intValue(),staProtocol.getBatch(),inSta); |
| | | }catch (IOException e) { |
| | | throw new CoolException(e); |
| | | } |
| | | } else if (waitPakin.getWeight() == null) { |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no", staProtocol.getWorkNo().intValue())); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no2", staProtocol.getWorkNo().intValue())); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | throw new CoolException("未找到对应的任务信息"); |
| | | } |
| | | waitPakin.setWeight(wrkMastSta.getWeight2()); |
| | | }else { |
| | | waitPakin.setWeight(wrkMastSta.getWeight()); |
| | | } |
| | | waitPakinService.update(waitPakin,new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | } else { |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if(jsonObject.getInteger("code").equals(700)) { |
| | | log.error(barcode + "托盘识别异常,请先进行组托!"); |
| | | // led 异常显示 |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error(""+e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | public void CreateComb(String barcode,Integer code,Integer wrkNo,String batch,DevpSlave.Sta inSta) throws IOException { |
| | | Double anfme = 0d; |
| | | Double weight = 0d; |
| | | String memo = ""; |
| | | |
| | | WrkMastSta wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no", wrkNo)); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no2", wrkNo)); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | if (code >0 && !Cools.isEmpty(batch)){ |
| | | anfme = 1d; |
| | | }else { |
| | | throw new CoolException("未找到对应的任务信息"); |
| | | } |
| | | }else { |
| | | batch = wrkMastSta.getBatch2(); |
| | | anfme = wrkMastSta.getAnfme2().doubleValue(); |
| | | code = wrkMastSta.getMatnr2(); |
| | | weight = wrkMastSta.getWeight2(); |
| | | memo = wrkMastSta.getMemo2(); |
| | | } |
| | | }else { |
| | | batch = wrkMastSta.getBatch(); |
| | | anfme = wrkMastSta.getAnfme().doubleValue(); |
| | | code = wrkMastSta.getMatnr1(); |
| | | weight = wrkMastSta.getWeight(); |
| | | memo = wrkMastSta.getMemo(); |
| | | } |
| | | MatnrCode matnrCode = matnrCodeService.selectByCode(code); |
| | | if (Cools.isEmpty(matnrCode)){ |
| | | throw new CoolException("未找到对应的物料信息"); |
| | | } |
| | | CombParam combParam = new CombParam(); |
| | | ArrayList<CombParam.CombMat> combMats = new ArrayList<>(); |
| | | CombParam.CombMat combMat = new CombParam.CombMat(); |
| | | combParam.setBarcode(barcode); |
| | | combMat.setMatnr(matnrCode.getMatnr()); |
| | | combMat.setBatch(batch); |
| | | combMat.setAnfme(anfme); |
| | | combMat.setWeight(weight); |
| | | combMat.setMemo(memo); |
| | | |
| | | combMats.add(combMat); |
| | | combParam.setCombMats(combMats); |
| | | |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/mobile/comb/auth") |
| | | .setJson(JSON.toJSONString(combParam)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | |
| | | }else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/mobile/comb/auth", JSON.toJSONString(combParam), response); |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | //条码为空或者不符合,退库信号下发 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, 2, new Task(3, null)); |
| | | } |
| | | } |
| | | |
| | | } |