| | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | |
| | | //20230201. 2号堆垛机有出库任务时,禁止新板入库 |
| | | if (staProtocol.isLoading() && staProtocol.getWorkNo() == 9995) { |
| | | if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { |
| | | //有出库任务,退库到入库口 |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo((short)100); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | News.error("MainServiceImpl generateStoreWrkFile"+"103为出库模式,禁止入库,退回入库口。!!!"); |
| | | continue; |
| | | } |
| | | if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | //有出库任务,退库到入库口 |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo((short)200); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | News.error("MainServiceImpl generateStoreWrkFile"+"203为出库模式,禁止入库,退回入库口。!!!"); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | //20230201. 2号堆垛机有出库任务时,禁止新板入库 |
| | | if (staProtocol.getWorkNo() == 9995) { |
| | | if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { |
| | | //有出库任务,退库到入库口 |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo((short)100); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | News.error("MainServiceImpl generateStoreWrkFile"+"103为出库模式,禁止入库,退回入库口。!!!"); |
| | | continue; |
| | | } |
| | | if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | //有出库任务,退库到入库口 |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo((short)200); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | News.error("MainServiceImpl generateStoreWrkFile"+"203为出库模式,禁止入库,退回入库口。!!!"); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | |
| | | String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } else if (code == 1000){ |
| | | if (inSta.getStaNo().equals(103)){ |
| | | staProtocol.setWorkNo((short)9996); |
| | | staProtocol.setStaNo((short)203); |
| | | }else { |
| | | staProtocol.setWorkNo((short)9996); |
| | | staProtocol.setStaNo((short)103); |
| | | } |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = barcode + "需要换入库站。目标站:"+staProtocol.getStaNo(); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | continue; |
| | | } |
| | | short staNo; |
| | | List<BasDevp> basDevps1 = basDevpMapper.getLoading(103); |
| | | List<BasDevp> basDevps2 = basDevpMapper.getLoading(203); |
| | | |
| | | switch (wrkMast.getSourceStaNo()) { |
| | | case 104: |
| | | case 108: |
| | | staNo = 103; |
| | | List<BasDevp> basDevps1 = basDevpMapper.getLoading(103); |
| | | if (basDevps1.size()!=0){ |
| | | if (basDevps1.size()!=0 && basDevps2.size()!=0){ |
| | | continue; |
| | | } |
| | | List<WrkMast> wrkMasts1 = wrkMastMapper.selectWrkStsAndIoType(103); |
| | | |
| | | List<WrkMast> wrkMasts1 = wrkMastMapper.selectWrkStsAndIoType((int)staNo); |
| | | if (wrkMasts1.size()!=0){ |
| | | boolean flag = false; |
| | | for (WrkMast wrkMast1:wrkMasts1){ |
| | |
| | | case 204: |
| | | case 208: |
| | | staNo = 203; |
| | | List<BasDevp> basDevps2 = basDevpMapper.getLoading(203); |
| | | if (basDevps2.size()!=0){ |
| | | if (basDevps1.size()!=0 && basDevps2.size()!=0){ |
| | | continue; |
| | | } |
| | | List<WrkMast> wrkMasts2 = wrkMastMapper.selectWrkStsAndIoType(203); |
| | | |
| | | // if (basDevps2.size()!=0){ |
| | | // continue; |
| | | // } |
| | | List<WrkMast> wrkMasts2 = wrkMastMapper.selectWrkStsAndIoType((int)staNo); |
| | | if (wrkMasts2.size()!=0){ |
| | | boolean flag = false; |
| | | for (WrkMast wrkMast1:wrkMasts2){ |
| | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staNo); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | if (staProtocol.getStaNo().equals(300)){ |
| | | BasDevp basDevp = basDevpMapper.selectByDevNo(300); |
| | | basDevp.setWrkNo1(wrkMast.getWrkNo()); |
| | | basDevpService.selectById(basDevp); |
| | | News.info("300站去入库站任务下发,更新站点表,[任务号:{},站点号:{}]", wrkMast.getWrkNo().shortValue(), staNo); |
| | | } |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } else { |
| | | News.info("300站去入库站任务已下发,[任务号:{},站点号:{}]", wrkMast.getWrkNo().shortValue(), staNo); |
| | | } |
| | | } |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 访问 WMS 获取入库库位 |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setWrkNo(wrkMast.getWrkNo()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | // led 异常显示 |
| | | String errorMsg = ""; |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // // 获取目标站 |
| | | // Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | // .eq("type_no", wrkMast.getIoType() - 50) |
| | | // .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | // .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // // 堆垛机站点(目标站) |
| | | // Integer staNo = staDesc.getCrnStn(); |
| | | |
| | | // 保存工作明细档历史档 |
| | | // if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作明细档历史档失败"); |
| | | // } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | } |
| | | |
| | | String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(dto.getStaNo()); // 目标站 |
| | | wrkMast.setCrnNo(dto.getCrnNo()); |
| | | wrkMast.setLocNo(dto.getLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | |
| | | LocMast locMast = null; |
| | | // 修改目标库位状态 Q.拣料/盘点/并板再入库 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库"); |
| | | } |
| | | // 源库位库存明细转移到目标库位 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | throw new CoolException(wrkMast.getLocNo() + "任务库存明细转移失败!!!"); |
| | | } |
| | | |
| | | // 修改源库位状态 O.空库位 |
| | | LocMast sourceLocMast = locMastService.selectById(sourceLocNo); |
| | | if (sourceLocMast.getLocSts().equals("P")) { |
| | | sourceLocMast.setLocSts("O"); |
| | | sourceLocMast.setBarcode(""); |
| | | sourceLocMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLocMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | } |
| | | locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | } |
| | | |
| | | // 条码设备处理 |
| | | barcodeThread.setBarcode(""); |
| | | |
| | | ledThread.errorReset(); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | if (wrkMast.getIoType() == 103) { |
| | | errorMsg = "当前拣料任务请移动至203站"; |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | // String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | errorMsg = "当前拣料任务请移动至103站"; |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // continue; |
| | | if (ledThread != null) {MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));} |
| | | News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | continue; |
| | | } |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | } |
| | | |
| | | String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setCrnNo(wrkMast.getCrnNo()); |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | |
| | | LocMast locMast = null; |
| | | // 修改目标库位状态 Q.拣料/盘点/并板再入库 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库"); |
| | | } |
| | | // 源库位库存明细转移到目标库位 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | throw new CoolException(wrkMast.getLocNo() + "任务库存明细转移失败!!!"); |
| | | } |
| | | |
| | | // 修改源库位状态 O.空库位 |
| | | LocMast sourceLocMast = locMastService.selectById(sourceLocNo); |
| | | if (sourceLocMast.getLocSts().equals("P")) { |
| | | sourceLocMast.setLocSts("O"); |
| | | sourceLocMast.setBarcode(""); |
| | | sourceLocMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLocMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | } |
| | | locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | } |
| | | |
| | | // 条码设备处理 |
| | | barcodeThread.setBarcode(""); |
| | | |
| | | if(wrkMast.getIoType()>100){ |
| | | throw new CoolException("再入库更新工作档失败,不能给PLC下发任务===>>" + wrkMast.getWrkNo()); |
| | | } |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | if (staProtocol.getStaNo().equals(300)){ |
| | | BasDevp basDevp = basDevpMapper.selectByDevNo(300); |
| | | basDevp.setWrkNo1(wrkMast.getWrkNo()); |
| | | basDevpService.selectById(basDevp); |
| | | } |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | // try { |
| | | // // 访问 WMS 获取入库库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // SearchLocParam param = new SearchLocParam(); |
| | | // param.setWrkNo(wrkMast.getWrkNo()); |
| | | // param.setIoType(wrkMast.getIoType()); |
| | | // param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | // String response = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/loc/v1") |
| | | // .setJson(JSON.toJSONString(param)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // Integer code = jsonObject.getInteger("code"); |
| | | // if (code.equals(200)) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // News.info("再入库获取新库位成功,返回数据===>>", JSON.toJSON(dto)); |
| | | //// // 获取目标站 |
| | | //// Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | //// .eq("type_no", wrkMast.getIoType() - 50) |
| | | //// .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | //// .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | //// StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | //// if (Cools.isEmpty(staDesc)) { |
| | | //// News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | //// continue; |
| | | //// } |
| | | //// // 堆垛机站点(目标站) |
| | | //// Integer staNo = staDesc.getCrnStn(); |
| | | // |
| | | // // 保存工作明细档历史档 |
| | | //// if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | //// throw new CoolException("保存工作明细档历史档失败"); |
| | | //// } |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | // } |
| | | // |
| | | // String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | // |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setIoPri(13D); |
| | | // wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | // wrkMast.setStaNo(dto.getStaNo()); // 目标站 |
| | | // wrkMast.setCrnNo(dto.getCrnNo()); |
| | | // wrkMast.setLocNo(dto.getLocNo()); // 目标库位 = 出库时的源库位 |
| | | // wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // } |
| | | // if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // } |
| | | // |
| | | // LocMast locMast = null; |
| | | // // 修改目标库位状态 Q.拣料/盘点/并板再入库 |
| | | // locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // locMast.setLocSts("Q"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库"); |
| | | // } |
| | | // // 源库位库存明细转移到目标库位 |
| | | // if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | // throw new CoolException(wrkMast.getLocNo() + "任务库存明细转移失败!!!"); |
| | | // } |
| | | // |
| | | // // 修改源库位状态 O.空库位 |
| | | // LocMast sourceLocMast = locMastService.selectById(sourceLocNo); |
| | | // if (sourceLocMast.getLocSts().equals("P")) { |
| | | // sourceLocMast.setLocSts("O"); |
| | | // sourceLocMast.setBarcode(""); |
| | | // sourceLocMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(sourceLocMast)) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | // } |
| | | // locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | // } |
| | | // |
| | | // // 条码设备处理 |
| | | // barcodeThread.setBarcode(""); |
| | | // |
| | | // ledThread.errorReset(); |
| | | // |
| | | // if(wrkMast.getIoType()>100){ |
| | | // throw new CoolException("再入库更新工作档失败,不能给PLC下发任务===>>" + wrkMast.getWrkNo()); |
| | | // } |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | // staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | // } |
| | | // |
| | | // } else if (code == 500){ |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // } |
| | | // News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | // } else { |
| | | // staProtocol.setWorkNo((short) 9995); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | //// String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // } |
| | | // |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | //// continue; |
| | | // } |
| | | |
| | | } |
| | | } |
| | |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setSteNo(0); |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc1(crn, crnProtocol); |
| | | // 库位移转(高频移库,io_type=111) |
| | | this.locToLoc111(crn, crnProtocol); |
| | | // 库位移转,回原库位 |
| | | this.locToLoc17(crn, crnProtocol); |
| | | // 演示任务 |
| | |
| | | continue; |
| | | } |
| | | |
| | | // 入库深库位是否有非F、D、X库位进行校验 ( Q、P、R、S) |
| | | if (wrkMastMapper.selectShallowLoc(Integer.parseInt(wrkMast.getLocNo().substring(0, 2)),Integer.parseInt(wrkMast.getLocNo().substring(2, 5)),Integer.parseInt(wrkMast.getLocNo().substring(5, 7)))!=null){ |
| | | //检查入库库位是否是在堆垛机边库位 |
| | | ArrayList<Integer> outLoc = new ArrayList<>(); |
| | | outLoc.add(3);outLoc.add(4);outLoc.add(11);outLoc.add(12);outLoc.add(18);outLoc.add(19); |
| | | if (!outLoc.contains(Integer.parseInt(wrkMast.getLocNo().substring(0, 2)))) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | |
| | | //加强判断,只要存在移库任务,说明出库任务未完全结束,不执行入库任务 |
| | | WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId()); |
| | | if(!Cools.isEmpty(one)){ |
| | | News.error("入库 ===>> 存在移库未完成任务,不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId()); |
| | | // continue; |
| | | } |
| | | |
| | | //入库库位不是最外层库位,判断最外层库位是否为空库位,如不是则进行移库任务 |
| | | if(!locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | WrkMast wrkMastMove = wrkMastMapper.selectLocMoveWorking(slave.getId()); |
| | | if (wrkMastMove != null && wrkMast.getWrkNo() == 111) { |
| | | continue; |
| | | } |
| | | |
| | | WrkMast two = wrkMastMapper.selectWorking1(slave.getId(), wrkMast.getWrkNo()); |
| | | if (two != null) {//2号机有在执行任务时,禁止生成移库工作档 |
| | | continue; |
| | | } else { |
| | | List<String> shallowLocs = Utils.getShallowLocs(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(shallowLocs)) { |
| | | for (String shallowLocNo : shallowLocs) { |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | if (null == waitWrkMast) { |
| | | // 生成一笔移库任务工作档、改变浅库位的源库/目标库 库位状态 |
| | | // 没有作业中的入库任务时,才能生成移库任务 |
| | | WrkMast one2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no", slave.getId()) |
| | | .last(" and wrk_sts in (3,4,5,6,7,8)")); |
| | | if (one2 == null) { |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } else { |
| | | News.error("浅库位阻塞时,且浅库位存在作业中出库任务!工作号={}", one2.getWrkNo()); |
| | | } |
| | | flag = true; |
| | | break; |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() != 18) { |
| | | News.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | |
| | | } |
| | | // } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | // News.error("库位出库到堆垛机站 ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | // flag = true; |
| | | // break; |
| | | } else if (shallowLoc.getLocSts().equals("R") || shallowLoc.getLocSts().equals("P")) { |
| | | News.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | |
| | | // //20230307 ADD,再加一次判断,当浅库位状态不为O时,不执行当前出库任务 |
| | | // if (shallowLoc != null && !shallowLoc.getLocSts().equals("O")) { |
| | | // News.error("做了浅库位阻塞处理后反复判断,浅库位状态不为O ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", wrkMast.getSourceLocNo(), shallowLoc.getLocNo()); |
| | | // flag = true; |
| | | // break; |
| | | // } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if(flag){ |
| | | return false; |
| | | } |
| | | |
| | | // 判断是否已存在小车绑定任务 |
| | |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | if (Cools.isEmpty(wrkMast.getSteNo()) || wrkMast.getSteNo()==0){ |
| | | News.error("工作号={}即将开始搬运小车但是工作档没有小车号",wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | Collections.shuffle(slave.getCrnOutStn()); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | |
| | | if (wrkMast.getCrnNo().equals(2)){ |
| | | if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) { |
| | | News.error("MainServiceImpl locToCrnStn"+"103非出库模式,禁止出库。任务号:{}!!!",wrkMast.getWrkNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | if (wrkMast.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | News.error("MainServiceImpl locToCrnStn"+"203非出库模式,禁止出库。任务号:{}!!!",wrkMast.getWrkNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() == 11 && (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107)){ |
| | |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType0(sour); |
| | | if (wrkMasts.size() > 0){ |
| | | News.error("MainServiceImpl 1028行"+"存在捡料、盘点未入库货物,2号堆垛机暂时禁止出库!!!"); |
| | | return false; |
| | | } |
| | | |
| | | //如果存在目标站300且正在执行的拣料/盘点任务,则2号堆垛机不允许做拣料/盘点出库 |
| | | WrkMast one = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("sta_no",300) |
| | | .last(" and wrk_sts>11 and io_type in (103,107) ")); |
| | | if(!Cools.isEmpty(one)){ |
| | | News.error("MainServiceImpl 1099行"+"存在捡料、盘点未入库货物,2号堆垛机暂时禁止出库!!!"); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | Integer sour = wrkMast.getSourceStaNo(); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType1(sour); |
| | | if (wrkMasts.size() > 0){ |
| | | News.error("MainServiceImpl 1028行"+"204存在全板出库中货物,2号堆垛机暂时禁止全板出库!!!"); |
| | | continue; |
| | | for (WrkMast one : wrkMasts){ |
| | | if(one.getWrkNo().equals(wrkMast.getWrkNo())){ |
| | | News.error("MainServiceImpl 1028行"+"204存在全板出库中货物,2号堆垛机暂时禁止全板出库!!!"); |
| | | return false; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | .last(" and wrk_sts < 10")); |
| | | if(one1 != null){ |
| | | News.error("{}出库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | //加强判断,确保因出库导致的移库整套任务全部结束后,才能执行下一笔出库任务。只有库位完成移库回去全部任务后,才认为当组出库任务完成 |
| | |
| | | } |
| | | } |
| | | |
| | | //出库库位不是最外层库位,判断浅库位组是否都为空,或存在库位移转任务 |
| | | //出库库位不是最外层库位,判断最外层库位是否为空库位,如不是则进行移库任务 |
| | | boolean flag = false; |
| | | if(!locMastService.isOutMost(wrkMast.getSourceLocNo())){ |
| | | if(!locMastService.isOutMost(wrkMast.getSourceLocNo())) { |
| | | WrkMast wrkMastMove = wrkMastMapper.selectLocMoveWorking(slave.getId()); |
| | | if(wrkMastMove != null && wrkMast.getWrkNo() == 11){ |
| | | if (wrkMastMove != null && wrkMast.getWrkNo() == 111) { |
| | | continue; |
| | | } |
| | | |
| | | String[] shallowlocs = Utils.getShallowLocs(wrkMast.getSourceLocNo()); |
| | | if(!Cools.isEmpty(shallowlocs)){ |
| | | for(String shallowLocNo : shallowlocs){ |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | //iotype=11,wrksts=17,说明货物已经移库到暂存库位,等待回原库位,此时允许继续出库 |
| | | if (waitWrkMast.getIoType()!=11 || waitWrkMast.getWrkSts()!=17) { |
| | | waitWrkMast.setIoPri((double) 9999); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | WrkMast two = wrkMastMapper.selectWorking1(slave.getId(), wrkMast.getWrkNo()); |
| | | if (two != null) {//2号机有在执行任务时,禁止生成移库工作档 |
| | | continue; |
| | | } else { |
| | | List<String> shallowLocs = Utils.getShallowLocs(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(shallowLocs)) { |
| | | for (String shallowLocNo : shallowLocs) { |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | if (Cools.isEmpty(waitWrkMast)){ |
| | | News.error("库位异常"); |
| | | }else { |
| | | if (waitWrkMast.getIoType() != 11 || waitWrkMast.getWrkSts() != 17){ |
| | | if(waitWrkMast.getIoPri()<=9980.0){ |
| | | waitWrkMast.setIoPri(waitWrkMast.getIoPri()+10.0); |
| | | }else { |
| | | waitWrkMast.setIoPri(9999d); |
| | | } |
| | | if (wrkMast.getIoPri()>23.0){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()-10.0); |
| | | }else { |
| | | wrkMast.setIoPri(13.0d); |
| | | } |
| | | if (wrkMastMapper.updateById(wrkMast)==0){ |
| | | News.error("调整优先级失败"); |
| | | } |
| | | if (wrkMastMapper.updateById(waitWrkMast)==0){ |
| | | News.error("调整优先级失败"); |
| | | }else if (waitWrkMast.getWrkSts() != 17){ |
| | | flag = true; |
| | | } |
| | | |
| | | break; |
| | | } |
| | | if (waitWrkMast.getWrkSts() != 17) { |
| | | flag = true; |
| | | } |
| | | }else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | if (null == waitWrkMast) { |
| | | // 生成一笔移库任务工作档、改变浅库位的源库/目标库 库位状态 |
| | | // 没有作业中的出库任务时,才能生成移库任务 |
| | | WrkMast one2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no", slave.getId()) |
| | | .last(" and wrk_sts in (12,13,14,15,16)")); |
| | | if (one2 == null) { |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } else { |
| | | News.error("浅库位阻塞时,且浅库位存在作业中出库任务!工作号={}", one2.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | if (null == waitWrkMast) { |
| | | // 生成一笔移库任务工作档、改变浅库位的源库/目标库 库位状态 |
| | | // 没有作业中的出库任务时,才能生成移库任务 |
| | | WrkMast one2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no",slave.getId()) |
| | | .last(" and wrk_sts in (12,13,14,15,16)")); |
| | | if(one2==null) { |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | flag = true; |
| | | break; |
| | | } else { |
| | | if (waitWrkMast.getWrkSts()!=18) { |
| | | News.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() != 18) { |
| | | News.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.error("库位出库到堆垛机站 ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | News.error("库位出库到堆垛机站 ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | |
| | | //20230307 ADD,再加一次判断,当浅库位状态不为O时,不执行当前出库任务 |
| | | if (shallowLoc != null && !shallowLoc.getLocSts().equals("O")) { |
| | | News.error("做了浅库位阻塞处理后反复判断,浅库位状态不为O ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", wrkMast.getSourceLocNo(), shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if(flag){ |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | if (Cools.isEmpty(wrkMast.getSteNo()) || wrkMast.getSteNo()==0) { |
| | | News.error("工作号={}即将开始搬运小车但是工作档没有小车号",wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 库位移转(高频移库,io_type=111) |
| | | */ |
| | | public synchronized void locToLoc111(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove111(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | |
| | | // 判断是否已存在小车绑定任务 |
| | | BasSte basSte = basSteService.findByCrnNo(wrkMast.getCrnNo()); |
| | | if(basSte == null) return; |
| | | WrkMast one = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("ste_no",basSte.getSteNo()) |
| | | .last(" and io_type != 111 and wrk_sts < 10")); |
| | | if(one != null){ |
| | | News.error("{}移库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceLoc.getLocSts().equals("R")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc || !loc.getLocSts().equals("S")) { |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // // 堆垛机控制过滤 |
| | | // if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // return; |
| | | // } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 源库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo())) { |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo())) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setCommand((short) 0); |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(loc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 库位移转,回原库位 |
| | | */ |
| | | public synchronized void locToLoc17(CrnSlave slave, CrnProtocol crnProtocol){ |
| | |
| | | String locNo = Utils.append(row, bay, lev); |
| | | String[] deeplocs = Utils.getDeepLocs(locNo); |
| | | if(!Cools.isEmpty(deeplocs)){ |
| | | boolean ret = false; |
| | | for(String deepLocNo : deeplocs) { |
| | | LocMast deepLoc = locMastService.selectById(deepLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(deepLocNo); |
| | |
| | | && !deepLoc.getLocSts().equals("O") |
| | | && (waitWrkMast!=null && waitWrkMast.getWrkSts()<18)){ |
| | | News.error("移库再回库时,深库位组深库位状态为作业中 ===>> deepLoc={},loc_sts={}", deepLoc.getLocNo(), deepLoc.getLocSts()); |
| | | if(waitWrkMast.getIoPri()<9999) {//调高优先级 |
| | | waitWrkMast.setIoPri(waitWrkMast.getIoPri() + 1); |
| | | wrkMastService.updateById(waitWrkMast); |
| | | } |
| | | flag = true; |
| | | break; |
| | | } |
| | |
| | | throw new CoolException("更新移库回库目标库位状态失败"); |
| | | } |
| | | } |
| | | ret = true; |
| | | break; |
| | | } |
| | | } |
| | | if(ret == false && !flag){//深库位都不为O |
| | | LocMast curLoc = locMastService.selectById(locNo); |
| | | if(curLoc != null && curLoc.getLocSts().equals("O")){ |
| | | //修改移库工作档 |
| | | wrkMast.setSourceLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setIoPri((double)9999); |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setLocNo(locNo); |
| | | wrkMast.setSteNo(0); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 17.移库完成 => 2.移库再入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if(curLoc.getLocSts().equals("O")){ |
| | | curLoc.setLocSts("S"); // S.入库预约 |
| | | curLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(curLoc)) { |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + curLoc.getLocNo()); |
| | | throw new CoolException("更新移库回库目标库位状态失败"); |
| | | } |
| | | } |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if(sourceLoc.getLocSts().equals("R") || sourceLoc.getLocSts().equals("D")){ |
| | | sourceLoc.setLocSts("R"); // R.出库预约 |
| | | sourceLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLoc)) { |
| | | throw new CoolException("更新移库回库目标库位状态失败"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | | } else { //2023-4-20, 最外层库位,搬走小车直接移库 |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == 0) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == 0) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setCommand((short) 0); |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(loc.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | if (Cools.isEmpty(wrkMast.getSteNo()) || wrkMast.getSteNo()==0) { |
| | | News.error("工作号={}即将开始搬运小车但是工作档没有小车号",wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | } |
| | | } |
| | |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if(steProtocol.getLoad() == 1){ |
| | | News.error("小车上方有货,无法下发任务===>>{}", steNo); |
| | | return; |
| | | } |
| | | if (steProtocol.isIdle() && steProtocol.getLoad() == 0) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | |
| | | if( crnCommand.getSourcePosX() == crnCommand.getDestinationPosX() |
| | | && crnCommand.getSourcePosY() == crnCommand.getDestinationPosY() |
| | | && crnCommand.getSourcePosZ() == crnCommand.getDestinationPosZ()){ |
| | | //打补丁,如果出现源排列层 和目标排列层完全相同时,不给堆垛机发任务,状态直接由3 ==>> 6 |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | // 修改工作档状态 3.小车待搬 => 6.小车待入 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setWrkSts(6L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | // 出库搬 |
| | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到充电工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | |
| | | |
| | | } |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast.getIoType() != 11) { |
| | | if (wrkMast.getIoType() != 11 && wrkMast.getIoType() != 111) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } |
| | | // 库位移转(高频io_type111) |
| | | } else if(wrkMast.getIoType() == 111) { |
| | | Date now = new Date(); |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | if (locMastService.isOutMost(wrkMast.getLocNo()) && locMastService.isOutMost(wrkMast.getSourceLocNo())) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | } else { |
| | | }else { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去待机位避让 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | | // 5.迁出小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 16) { |
| | | Date now = new Date(); |
| | |
| | | String locSts = ""; |
| | | // 库位移转判断是否为空板移转 |
| | | if (wrkMast.getEmptyMk().equals("N")) { |
| | | locSts = "F"; |
| | | locSts = "R"; |
| | | // 转移库存明细数据: 库存号 由工作档源库位变为目标库位 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), wrkMast.getSourceLocNo())) { |
| | | News.error("库位移转 ===>> 转移库存明细数据失败;[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | |
| | | News.info("ste[id={}] 收到等待WCS确认信号,但是任务号(地址V824)为0", steProtocol.getSteNo()); |
| | | } |
| | | |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0 && steProtocol.getStatus() == 10) { |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0) { |
| | | News.info("ste[id={}] 执行工作档完成,任务号={}, 穿梭车状态={}", steProtocol.getSteNo(), steProtocol.getTaskNo(), steProtocol.getStatus()); |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 9999 成功!!,工作号={}", steProtocol.getSteNo(), 9999); |
| | | } else { |
| | | // 查询是否有待入库的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectCarWaiting(steProtocol.getTaskNo().intValue()); |
| | |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 21.准备充电 ===>> 22.小车待搬 成功!!,工作号={}", steProtocol.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 25) { |
| | | // 25.小车去充电 ===>> 26.等待充电 |
| | |
| | | News.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 25.小车去充电 ===>> 26.等待充电 成功!!,工作号={}", steProtocol.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | |
| | | News.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 25.小车去充电 ===>> 26.等待充电 成功!!,工作号={}", steProtocol.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 36) { |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 36.小车走行 ===>> 37.演示完成 成功!!,工作号={}", steProtocol.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }else{ |
| | | News.info("ste[id={}] 执行工作档完成,任务号={}, 穿梭车状态={},工作档状态={}", |
| | | steProtocol.getSteNo(), steProtocol.getTaskNo(), steProtocol.getStatus(), wrkMast.getWrkSts()); |
| | | } |
| | | |
| | | if (wrkMast == null) { continue; } |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2: |
| | | // 修改工作档状态 2.设备上走 => 3.小车待搬 |
| | | if (Cools.isEmpty(wrkMast.getSteNo()) || wrkMast.getSteNo()==0){ |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={} 原因:工作号没小车", wrkMast.getWrkNo()); |
| | | break; |
| | | } |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("ste[id={}] 修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", steProtocol.getSteNo(), wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 修改工作档状态 2.设备上走 => 3.小车待搬 成功!!,工作号={}", steProtocol.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | case 8: |
| | |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 修改工作档状态 8.小车搬入库 => 9.入库完成 成功!!工作号={}", steProtocol.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | case 11: |
| | |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 修改工作档状态 11.生成出库ID => 12.小车待搬 成功!!,工作号={}", steProtocol.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | case 14: |
| | |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("ste[id={}]小车复位标记 修改工作档状态 14.小车搬出库 => 15.等待吊车 成功!!,工作号={}", steProtocol.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | ledCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | |
| | | wrkDetls.forEach(wrkDetl -> { |
| | | Double total = 0.0; |
| | | EntityWrapper<LocDetl> wrapper = new EntityWrapper<>(); |
| | | LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr())); |
| | | if (Cools.isEmpty(locDetl)) { |
| | | total = wrkDetl.getAnfme(); |
| | | } else { |
| | | total = locDetl.getAnfme(); |
| | | } |
| | | if (wrkMast.getIoType() == 101) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | if (wrkMast.getIoType() == 107) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | }); |
| | | } |
| | |
| | | News.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | News.info("修改充电任务状态 26.等待充电 ===> 28.完成充电 成功!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | break; |
| | | } |
| | | LocMast loc = null; |
| | | |
| | | if(shallowLoc.getLocType2()==3){ //低频混直接出库 |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(101); // 入出库状态: 101.全板出库 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | // wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt("Y"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(now); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | |
| | | return; |
| | | } |
| | | |
| | | List<LocMast> locs = locMastService.selectList(new EntityWrapper<LocMast>().eq("crn_no",crn.getId()) |
| | | .eq("loc_type1",shallowLoc.getLocType1()) |
| | | .eq("loc_type2",shallowLoc.getLocType2()) |
| | | .eq("loc_sts","O") |
| | | .last(" and row1 in (" + rows + ") order by bay1,lev1")); |
| | | for (LocMast one : locs){ |
| | |
| | | || Utils.getBay(one.getLocNo()) != Utils.getBay(shallowLoc.getLocNo()) |
| | | || Utils.getLev(one.getLocNo()) != Utils.getLev(shallowLoc.getLocNo())){ |
| | | |
| | | boolean success = true; |
| | | List<String> insideLoc = Utils.getGroupInsideLoc(one.getLocNo()); |
| | | for (String inside : insideLoc) { |
| | | if (locMastService.selectById(inside).getLocSts().equals("P") |
| | | || locMastService.selectById(inside).getLocSts().equals("R") |
| | | || locMastService.selectById(inside).getLocSts().equals("S") |
| | | || locMastService.selectById(inside).getLocSts().equals("Q")) { |
| | | success = false; break; |
| | | } |
| | | } |
| | | |
| | | Integer steNo = this.hasCar(one.getLocNo()); |
| | | if (steNo != null) { |
| | | //有小车 |
| | | continue; |
| | | } |
| | | |
| | | if (success) { |
| | | loc = one; |
| | | break; |
| | | // //检测当前库位内侧其他库位是否为D、F、X |
| | | // if (Utils.checkInsideLocIsDFX(one.getLocNo())) { |
| | | // //内侧其他库位不是D、F、X。不能选取该库位 |
| | | // continue; |
| | | // } |
| | | |
| | | //检测当前库位内侧其他库位是否为D、F、X、O |
| | | if (Utils.checkInsideLocIsDFXO(one.getLocNo())) { |
| | | //内侧其他库位不是D、F、X、O。不能选取该库位 |
| | | continue; |
| | | } |
| | | |
| | | loc = one; |
| | | break; |
| | | } |
| | | } |
| | | |
| | | if (null == loc) { |
| | | News.error("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return; |
| | | // throw new CoolException("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoType(111); // 入出库状态: 111.库格移载(高频) |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | |
| | | } |
| | | } |
| | | |
| | | public synchronized void automaticallyTurnOffCharging() { |
| | | // 获取当前时间戳 |
| | | long timestamp = System.currentTimeMillis(); |
| | | Date date = new Date(timestamp); |
| | | TimeZone timeZone = TimeZone.getTimeZone("Asia/Shanghai"); |
| | | java.util.Calendar calendar = java.util.Calendar.getInstance(timeZone); |
| | | calendar.setTime(date); |
| | | int hour = calendar.get(java.util.Calendar.HOUR_OF_DAY); |
| | | if (hour>8 && hour<18){ |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | try{ |
| | | // 在线 空闲 无作业标记 不在充电 |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || steProtocol.getChargeStatus() == 0 |
| | | ) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue()); |
| | | if (wrkCharge == null) { |
| | | if (steProtocol.getChargeStatus() == 1){ |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(ste.getId()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); |
| | | if (!MessageQueue.offer(SlaveType.Ste, ste.getId(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", ste.getId(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("自动关闭充电出错,联系管理员!"+hour+"点;"+ste.getId()+"号小车;"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |