| | |
| | | import com.zy.asrs.service.BasRgvService; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.RgvStatusCache; |
| | | import com.zy.core.cache.TaskProtocolCache; |
| | | import com.zy.core.cache.*; |
| | | import com.zy.core.enums.RgvModeType; |
| | | import com.zy.core.enums.RgvStatusType; |
| | | import com.zy.core.enums.RgvTaskModeType; |
| | |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.RgvTaskProtocol; |
| | | import com.zy.core.model.protocol.TaskProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.Date; |
| | |
| | | private RgvSlave slave; |
| | | // private RgvProtocol rgvProtocol; |
| | | private TaskProtocolCache taskProtocolCache = new TaskProtocolCache(); |
| | | // # 轨道总长 |
| | | private Long trackEntireLength = 100L; |
| | | //# 轨道基准点 |
| | | private Long trackBenchmark = 100L; |
| | | // # 避让距离 |
| | | private Long avoidDistance = 100L; |
| | | |
| | | /** |
| | | * 工位1复位信号 |
| | |
| | | new Thread(this::readStatusRgv).start(); |
| | | |
| | | // 启动任务下发线程 |
| | | new Thread(this::taskTakeIssued).start(); |
| | | new Thread(this::taskIssued).start(); |
| | | |
| | | new Thread(this::taskPutIssued).start(); |
| | | |
| | | // 启动漫游线程 |
| | | new Thread(this::taskWalkIssued).start(); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 漫游 |
| | | */ |
| | | private void taskWalkIssued() { |
| | | while (true) { |
| | | try { |
| | | // 休眠 1 秒 |
| | | Thread.sleep(100); |
| | | |
| | | if (!deviceDetection()){ |
| | | continue; |
| | | } |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvTaskProtocol == null) { |
| | | initRgv(); |
| | | rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | } |
| | | if (rgvTaskProtocol.getAvoid() != 1) { |
| | | continue; |
| | | } |
| | | TaskProtocol issued = new TaskProtocol(); |
| | | issued.setTaskNo(32222L); |
| | | issued.setTargetPosition(rgvTaskProtocol.getAvoidingTheDestination()); |
| | | write(issued); |
| | | rgvTaskProtocol.setAvoid(0); |
| | | |
| | | Thread.sleep(200); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV行走任务下发线程异常!!!"+e.getMessage()); |
| | | // e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 任务下发 |
| | | */ |
| | | private void taskTakeIssued() { |
| | | private void taskIssued() { |
| | | while (true) { |
| | | try { |
| | | // 休眠 1 秒 |
| | |
| | | continue; |
| | | } |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null) { |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null || rgvTaskProtocol == null) { |
| | | initRgv(); |
| | | rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | } |
| | | if (rgvProtocol.getAvoid() == 0 || !rgvProtocol.getLoaded().equals((short) 0)) { |
| | | if (rgvTaskProtocol.getAvoid() != 0) { |
| | | continue; |
| | | } |
| | | List<TaskProtocol> allTakeTaskProtocol = taskProtocolCache.getAllTakeTaskProtocol(); |
| | | |
| | | List<TaskProtocol> allTakeTaskProtocol = taskProtocolCache.getTakeOrPutTaskProtocol(rgvProtocol.getLoaded()); |
| | | for(TaskProtocol taskProtocol: allTakeTaskProtocol){ |
| | | if (taskProtocol.getTaskStatus() == 1){//准备下发 |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | |
| | | if (taskProtocol.getIsRunning() == 1){//准备下发 |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | //双车 |
| | | if (rgvOtherStatusEnable()){ |
| | | //另一台车是否允许此台车执行 |
| | | if (!otherRgvAvoid(taskProtocol.getTargetPosition())){ |
| | | continue; |
| | | } |
| | | } |
| | | Thread.sleep(200); |
| | | TaskProtocol issued = new TaskProtocol(taskProtocol); |
| | | write(issued); |
| | | taskProtocol.setIsRunning(taskProtocol.getIsRunning() +1); |
| | |
| | | break; |
| | | } |
| | | } |
| | | |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV取货任务下发线程异常!!!"+e.getMessage()); |
| | | // e.printStackTrace(); |
| | |
| | | |
| | | public boolean deviceDetection(){ |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | if (rgvProtocol == null) { |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | if (rgvProtocol == null || rgvTaskProtocol ==null) { |
| | | return false; |
| | | } |
| | | if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO) || rgvProtocol.getRgvPos().equals(0L) |
| | | || !rgvProtocol.getStatusType().equals(RgvStatusType.IDLE)) { |
| | | if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO) || rgvProtocol.getRgvPos().equals(0L) || rgvTaskProtocol.getAvoid() == -1 || rgvProtocol.getRgvPosDestination() == 0L |
| | | || (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM))) { |
| | | return false; |
| | | } |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | |
| | | if (rgvProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (rgvProtocolOther.statusEnable){ |
| | | if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L)) { |
| | | if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L) || rgvTaskProtocolOther.getAvoid() == -1 || rgvProtocolOther.getRgvPosDestination() == 0L) { |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 任务下发 |
| | | */ |
| | | private void taskPutIssued() { |
| | | while (true) { |
| | | try { |
| | | // 休眠 1 秒 |
| | | Thread.sleep(100); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV放货任务下发线程异常!!!"+e.getMessage()); |
| | | // e.printStackTrace(); |
| | | } |
| | | public boolean rgvOtherStatusEnable(){ |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | if (rgvProtocolOther == null) { |
| | | return true; |
| | | } |
| | | if (rgvProtocolOther.statusEnable){ |
| | | // if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L)) { |
| | | return true; |
| | | // } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 任务下发 |
| | | */ |
| | | private void taskWalkIssued() { |
| | | while (true) { |
| | | try { |
| | | // 休眠 1 秒 |
| | | Thread.sleep(100); |
| | | public boolean otherRgvAvoid(Long targetPosition){ |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | |
| | | } catch (Exception e) { |
| | | log.error("RGV行走任务下发线程异常!!!"+e.getMessage()); |
| | | // e.printStackTrace(); |
| | | if (rgvProtocol.getRgvPos()<rgvProtocolOther.getRgvPos()){ |
| | | if (rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE)){ |
| | | if ((rgvProtocolOther.getRgvPos()-rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition+rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); |
| | | if (avoid > trackEntireLength-rgvProtocolOther.getCarBodyKunPeng()){ |
| | | log.error("避让超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return true; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.ROAM)){ |
| | | if ((rgvProtocolOther.getRgvPosDestination()-rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition+rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); |
| | | if (avoid > trackEntireLength-rgvProtocolOther.getCarBodyKunPeng()){ |
| | | log.error("避让超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return true; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.WORKING)){ |
| | | if ((rgvProtocolOther.getRgvPosDestination()-rgvProtocolOther.getCarBodyJiaoMing()) |
| | | - (targetPosition+rgvProtocol.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | RgvThread rgvThreadOther = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvProtocolOther.getRgvNo()); |
| | | TaskProtocolCache taskProtocolCacheOther = rgvThreadOther.getTaskProtocolCache(); |
| | | List<TaskProtocol> allPutTaskProtocol = taskProtocolCacheOther.getAllPutTaskProtocol(); |
| | | if (allPutTaskProtocol.size() > 1){ |
| | | return false; |
| | | } |
| | | for (TaskProtocol taskProtocol : allPutTaskProtocol){ |
| | | if (taskProtocol.getTargetPosition()>=rgvProtocolOther.getRgvPos()){ |
| | | long avoid = rgvProtocolOther.getRgvPos()-rgvProtocolOther.getCarBodyJiaoMing()-avoidDistance-rgvProtocol.getCarBodyKunPeng(); |
| | | if (avoid > trackEntireLength-rgvProtocolOther.getCarBodyKunPeng()){ |
| | | log.error("行走超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return false; |
| | | } else { |
| | | return false; |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | } |
| | | } else { |
| | | if (rgvProtocolOther.getStatusType().equals(RgvStatusType.IDLE)){ |
| | | if ((targetPosition-rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPos()+rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition -rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); |
| | | if (avoid < trackBenchmark + rgvProtocolOther.getCarBodyJiaoMing()){ |
| | | log.error("避让超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return true; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.ROAM)){ |
| | | if ((targetPosition-rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPosDestination()+rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | long avoid = targetPosition -rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); |
| | | if (avoid < trackBenchmark + rgvProtocolOther.getCarBodyJiaoMing()){ |
| | | log.error("避让超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return true; |
| | | } |
| | | } else if (rgvProtocolOther.getStatusType().equals(RgvStatusType.WORKING)){ |
| | | if ((targetPosition-rgvProtocol.getCarBodyJiaoMing()) |
| | | - (rgvProtocolOther.getRgvPosDestination()+rgvProtocolOther.getCarBodyKunPeng()) |
| | | > avoidDistance){//无需避让 |
| | | return true; |
| | | } else { |
| | | RgvThread rgvThreadOther = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvProtocolOther.getRgvNo()); |
| | | TaskProtocolCache taskProtocolCacheOther = rgvThreadOther.getTaskProtocolCache(); |
| | | List<TaskProtocol> allPutTaskProtocol = taskProtocolCacheOther.getAllPutTaskProtocol(); |
| | | if (allPutTaskProtocol.size() > 1){ |
| | | return false; |
| | | } |
| | | for (TaskProtocol taskProtocol : allPutTaskProtocol){ |
| | | if (taskProtocol.getTargetPosition()<=rgvProtocolOther.getRgvPos()){ |
| | | long avoid = rgvProtocolOther.getRgvPos()+rgvProtocolOther.getCarBodyKunPeng()+avoidDistance+rgvProtocol.getCarBodyJiaoMing(); |
| | | if (avoid < trackBenchmark + rgvProtocolOther.getCarBodyJiaoMing()){ |
| | | log.error("行走超出范围!!!任务异常 联系管理员!!!"); |
| | | return false; |
| | | } |
| | | rgvTaskProtocol.setAvoid(1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(avoid); |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | return false; |
| | | } else { |
| | | return false; |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | |
| | | rgvProtocol.setxSpeed((short) 0); |
| | | rgvProtocol.setxDistance((short) 0); |
| | | rgvProtocol.setxDuration((short) 0); |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | BasRgv rgv = basRgvService.selectById(slave.getId()); |
| | | if (!Cools.isEmpty(rgv)){ |
| | | rgvProtocol.setStatusEnable(rgv.getStatus() == 1); |
| | | } else { |
| | | rgvProtocol.setStatusEnable(false); |
| | | rgvProtocol.setCarBodyJiaoMing(0L); |
| | | rgvProtocol.setCarBodyKunPeng(0L); |
| | | try{ |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | BasRgv rgv = basRgvService.selectById(slave.getId()); |
| | | if (!Cools.isEmpty(rgv)){ |
| | | rgvProtocol.setStatusEnable(rgv.getStatus() == 1); |
| | | } else { |
| | | rgvProtocol.setStatusEnable(false); |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("RGV异常!!!"+e.getMessage()); |
| | | rgvProtocol.setStatusEnable(true); |
| | | } |
| | | |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | if (rgvTaskProtocol == null) { |
| | | rgvTaskProtocol = new RgvTaskProtocol(); |
| | | rgvTaskProtocol.setRgvNo(slave.getId()); |
| | | } |
| | | rgvTaskProtocol.setAvoid(-1); |
| | | rgvTaskProtocol.setAvoidingTheDestination(0L); |
| | | |
| | | RgvStatusCache.updateRgvStatus(rgvProtocol); |
| | | |
| | | RgvTaskCache.updateRgvStatus(rgvTaskProtocol); |
| | | |
| | | } |
| | | |
| | |
| | | OperateResult connect = siemensNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | initRgv(); |
| | | |
| | | } |
| | | initRgv(); |
| | | // siemensNet.ConnectClose(); |
| | | return result; |
| | | } |