自动化立体仓库 - WCS系统
Junjie
2023-12-28 cc42d79563a119ffb37302092c445e73ab76e274
src/main/java/com/zy/common/utils/ShuttleDispatchUtils.java
@@ -4,13 +4,11 @@
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.BasShuttle;
import com.zy.asrs.entity.WrkCharge;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.mapper.WrkChargeMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.service.BasShuttleService;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.utils.Utils;
@@ -35,9 +33,7 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.*;
/**
 * 四向穿梭车调度工具
@@ -55,13 +51,15 @@
    private WrkChargeMapper wrkChargeMapper;
    @Autowired
    private CommonService commonService;
    @Autowired
    private BasDevpService basDevpService;
    /**
     * 调度车辆-调度指定穿梭车
     */
    public boolean dispatchShuttle(Integer wrkNo, String locNo, Integer shuttleNo) {
        if (!checkCharge(shuttleNo, locNo)) {
            News.info("{}号小车,存在充电任务禁止小车移动任务调度", shuttleNo);
            return false;//存在充电任务暂停调度
        }
        return shuttleMoveGenerate(wrkNo, locNo, shuttleNo);
    }
@@ -70,11 +68,15 @@
     */
    public boolean dispatchShuttle(Integer wrkNo, String locNo) {
        //检测目标库位组是否存在小车,如存在小车则直接指定该车
        List<String> groupLoc = Utils.getGroupLoc(locNo);
        Integer groupShuttleNo = Utils.checkGroupLocHasShuttle(groupLoc);
        if (groupShuttleNo != null) {
            //存在小车,直接调度该车
            return shuttleMoveGenerate(wrkNo, locNo, groupShuttleNo);
        WrkMast wrkMast = wrkMastMapper.selectByWorkNo(wrkNo);
        if (wrkMast != null) {
            String targetLocNo = wrkMast.getIoType() < 100 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();
            List<String> groupLoc = Utils.getGroupLoc(targetLocNo);
            Integer groupShuttleNo = Utils.checkGroupLocHasShuttle(groupLoc);
            if (groupShuttleNo != null) {
                //存在小车,直接调度该车
                return shuttleMoveGenerate(wrkNo, locNo, groupShuttleNo);
            }
        }
        ArrayList<NyShuttleThread> sameLev = new ArrayList<>();//相同楼层的穿梭车
@@ -88,7 +90,16 @@
                continue;
            }
            if (checkChargeWrk(shuttle.getId())) {
                continue;//存在充电任务,过滤小车
            }
            if (!shuttleProtocol.isIdle()) {
                continue;//小车忙碌中
            }
            if (shuttleProtocol.getSuspendState() == 1) {
                //小车处于管制中
                continue;
            }
@@ -117,71 +128,79 @@
        }
        Integer recentAllDistance = 9999999;
        NyShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程
        if (sameLev.size() > 0) {
            //同一楼层有空闲穿梭车,则只在工作档楼层寻找
            //寻找离任务最近的穿梭车
        //优先调度同楼层小车,寻找离任务最近的穿梭车
        if (!sameLev.isEmpty()) {
            Map<Integer, NyShuttleThread> sameShuttles = new TreeMap<>();//自然排序小车Map
            for (NyShuttleThread shuttleThread : sameLev) {
                //当前穿梭车库位号
                String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo();
                //当前穿梭车线程到目标地点距离
                List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(currentLocNo)));//搜索空闲穿梭车,使用正常通道地图
                List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(currentLocNo)), null);//搜索空闲穿梭车,使用正常通道地图
                if (currentShuttlePath == null) {
                    continue;
                }
                Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离
                if (currentAllDistance < recentAllDistance) {
                    //如果当前楼层的车路径更小,则更新最近穿梭车
                    recentShuttle = shuttleThread;
                    recentAllDistance = currentAllDistance;
                sameShuttles.put(currentAllDistance, shuttleThread);
            }
            //尝试调度同楼层小车
            for (Map.Entry<Integer, NyShuttleThread> entry : sameShuttles.entrySet()) {
                NyShuttleThread shuttleThread = entry.getValue();
                //尝试调度小车
                boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleThread.getSlave().getId());
                if (result) {
                    return true;//调度成功
                }
            }
        }else {
            //同一楼层,没有空闲穿梭车,只能从其他楼层调度
            //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离)
        }
        //执行到此处,同楼层无调度成功小车。需要进行跨楼层调度小车
        //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离)
        if (!diffLev.isEmpty()) {
            Map<Integer, NyShuttleThread> diffShuttles = new TreeMap<>();//自然排序小车Map
            //获取任务
            WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo);
            if (wrkMast1 != null) {
                String locNO=wrkMast1.getIoType()<100?wrkMast1.getLocNo():wrkMast1.getSourceLocNo();
                int lev = Utils.getLev(locNO);//目标楼层
                String targetLoc = wrkMast1.getIoType() < 100 ? wrkMast1.getLocNo() : wrkMast1.getSourceLocNo();
                int lev = Utils.getLev(targetLoc);//目标楼层
                //检测目标楼层车数量是否小于允许的最大数量
                boolean checkDispatchMaxNum = checkDispatchMaxNum(lev);
                if (!checkDispatchMaxNum) {
                    News.info("{}任务,{}层,已经达到当前楼层调度车辆最大值", wrkMast1.getWrkNo(), lev);
                    return false;
                }
                int recentValue = 99999;//最小差值
                for (NyShuttleThread shuttleThread : diffLev) {
                    //当前穿梭车库位号
                    String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo();
                    int currentLev = Utils.getLev(currentLocNo);
                    List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车
                    if (wrkMasts1.size() > 0) {
                        //存在其他任务,跳过这辆车
                    int shuttleCount = this.getShuttleCountByLev(currentLev);//获取穿梭车楼层车辆数量
                    if (!wrkMasts1.isEmpty() && shuttleCount <= 1) {
                        //存在其他任务且可用小车数量小于等于1,跳过这辆车
                        continue;
                    }
                    //ABS(目标楼层 - 当前楼层) 得到差距,取最小差值
                    int currentValue = Math.abs(lev - currentLev);
                    if (currentValue < recentValue) {
                        //如果当前楼层的车路径更小,则更新最近穿梭车
                        recentShuttle = shuttleThread;
                        recentValue = currentValue;
                    diffShuttles.put(currentValue, shuttleThread);
                }
                //尝试调度跨楼层小车
                for (Map.Entry<Integer, NyShuttleThread> entry : diffShuttles.entrySet()) {
                    NyShuttleThread shuttleThread = entry.getValue();
                    //尝试调度小车
                    boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleThread.getSlave().getId());
                    if (result) {
                        return true;//调度成功
                    }
                }
            }
        }
        if (recentShuttle == null) {//没有搜索到可用穿梭车
            return false;
        }
        //搜索到可用穿梭车,调度该车
        return shuttleMoveGenerate(wrkNo, locNo, recentShuttle.getSlave().getId());
        News.info("{}目标库位没有搜索到可用穿梭车", locNo);
        return false;
    }
    /**
@@ -193,50 +212,33 @@
        //获取四向穿梭车线程
        NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo);
        if (shuttleThread == null) {
            News.info("{}号小车,线程不存在", shuttleNo);
            return false;
        }
        NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
        if (shuttleProtocol == null) {
            News.info("{}号小车,线程不存在", shuttleNo);
            return false;
        }
        //小车处于空闲状态
        if (!shuttleProtocol.isIdleNoCharge()) {
            News.info("{}号小车,忙碌中", shuttleNo);
            return false;
        }
        //判断穿梭车是否存在未完成的小车移库任务
        WrkMast hasMoveWorking = wrkMastMapper.selectShuttleHasMoveWorking(shuttleNo);
        if (hasMoveWorking != null) {//小车存在移库任务,等待执行完成后再生成新的任务
            News.info("{}号小车,存在移动任务,等待执行完成后再生成新的任务", shuttleNo);
            return false;
        }
        //判断是否有其他任务正在使用穿梭车
        WrkMast wrkMast2 = wrkMastMapper.selectShuttleWorking(shuttleNo);
        if (wrkMast2 != null) {//小车存在其他工作档任务,等待执行完成后再生成新的任务
            News.info("{}号小车,存在其他工作档任务,等待执行完成再生成新的任务", shuttleNo);
            return false;
        }
        //判断是否有充电任务正在使用穿梭车
        WrkCharge wrkCharge = wrkChargeMapper.selectWorking(shuttleNo);
        if (wrkCharge != null) {//小车存在充电任务,等待执行完成后再生成新的任务
            //判断目标点是否为充电桩,如果是去充电则放行
            boolean toCharge = false;//去充电目标
            for (ShuttleChargeType chargeType : ShuttleChargeType.values()) {
                if (chargeType.locNo.equals(locNo)) {
                    toCharge = true;//去充电桩
                    break;
                }
            }
            if (wrkCharge.getWrkSts() == 53) {
                toCharge = true;//充电结束,允许生成移库任务
            }
            if (!toCharge) {
                //不是去充电桩且存在充电任务,禁止生成新的移动任务
                return false;
            }
        }
        Integer sourceStaNo = null;//小车换层源站点
@@ -246,6 +248,7 @@
            //获取穿梭车最近且空闲的提升机输送站点
            LiftStaProtocol liftSta = this.getRecentLiftSta(shuttleNo, Utils.getLev(locNo));
            if (liftSta == null) {
                News.info("{}号小车,{}目标库位,没有可用空闲输送站点", shuttleNo, locNo);
                return false;//没有可用且空闲的输送站点
            }
            sourceStaNo = liftSta.getStaNo();//源站点
@@ -323,6 +326,14 @@
            }
            if (point.getZ().equals(lev)) {
                if (shuttleProtocol.getChargState() == 1) {
                    continue;//充电中
                }
                if (shuttleProtocol.getSuspendState() == 1) {
                    continue;//管制中
                }
                levCount++;//目标楼层有车,数量增加
            }
        }
@@ -410,7 +421,7 @@
            String locNo = liftStaProtocol.getLocNo();//站点库位号
            //当前穿梭车线程到目标地点距离
            List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)));//使用正常通道地图
            List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)), null);//使用正常通道地图
            if (currentShuttlePath == null) {
                continue;
            }
@@ -425,4 +436,86 @@
        return recentSta;
    }
    /**
     * 检测是否穿梭车是否有充电任务
     */
    public boolean checkChargeWrk(int shuttleNo) {
        //判断是否有充电任务正在使用穿梭车
        WrkCharge wrkCharge = wrkChargeMapper.selectWorking(shuttleNo);
        if (wrkCharge != null) {
            return true;//有充电任务
        }
        return false;//无充电任务
    }
    /**
     * 检测穿梭车是否有充电任务,目标点是否为充电桩位置
     * @param shuttleNo 小车号
     * @param locNo 目标位置
     */
    public boolean checkCharge(int shuttleNo, String locNo) {
        //判断是否有充电任务正在使用穿梭车
        WrkCharge wrkCharge = wrkChargeMapper.selectWorking(shuttleNo);
        if (wrkCharge != null) {//小车存在充电任务,等待执行完成后再生成新的任务
            //判断目标点是否为充电桩,如果是去充电则放行
            boolean toCharge = false;//去充电目标
            for (ShuttleChargeType chargeType : ShuttleChargeType.values()) {
                if (chargeType.locNo.equals(locNo)) {
                    toCharge = true;//去充电桩
                    break;
                }
            }
            if (wrkCharge.getWrkSts() == 53) {
                toCharge = true;//充电结束,允许生成移库任务
            }
            if (!toCharge) {
                //不是去充电桩且存在充电任务,禁止生成新的移动任务
                return false;
            }
        }
        return true;//无充电任务放行 || 去充电桩中放行
    }
    /**
     * 获取楼层可用小车数量
     */
    public int getShuttleCountByLev(int lev) {
        int count = 0;
        for (ShuttleSlave slave : slaveProperties.getShuttle()) {
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
            if (shuttleThread == null) {
                continue;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) {
                continue;
            }
            if (checkChargeWrk(slave.getId())) {
                continue;//存在充电任务,过滤小车
            }
            if (shuttleProtocol.getWorkingMode() == 0) {
                continue;//手动状态
            }
            if (shuttleProtocol.getSuspendState() == 1) {
                //小车处于管制中
                continue;
            }
            if (shuttleProtocol.getPoint().getZ() == lev) {
                //同一楼层可用小车
                count++;
                continue;
            }
        }
        return count;
    }
}