| | |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | |
| | | @Autowired |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | | private BasLiftErrLogService basLiftErrLogService; |
| | | @Autowired |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | |
| | | private ShuttleDispatchUtils shuttleDispatchUtils; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private WrkMastLocMapper wrkMastLocMapper; |
| | | |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | } |
| | | |
| | | Short shuttleNo = redisCommand.getShuttleNo(); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue()); |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | |
| | | //四向穿梭车处于空闲状态,进行任务的恢复 |
| | | shuttleProtocol.setTaskNo(redisCommand.getWrkNo());//将四向穿梭车线程分配任务号 |
| | | shuttleProtocol.setTaskNo(redisCommand.getWrkNo().intValue());//将四向穿梭车线程分配任务号 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING);//工作状态 |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | //判断小车是否到达输送站点库位 |
| | |
| | | |
| | | wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | |
| | | public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | //21.生成出库任务 => 22.小车搬运中 |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | EntityWrapper<StaDesc> wrapper = new EntityWrapper<>(); |
| | | wrapper.eq("type_no", wrkMast.getIoType());//路径类型 |
| | | wrapper.eq("stn_no", wrkMast.getStaNo());//出库站点编号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (staDesc == null) { |
| | | return false;//出库路径不存在 |
| | | } |
| | | |
| | | //获取出库站点 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (basDevp == null) { |
| | | return false;//出库站点不存在 |
| | | } |
| | | |
| | | if (!basDevp.getOutEnable().equals("Y")) { |
| | | return false;//出库站点不可出 |
| | | } |
| | | |
| | | //判断各楼层内部输送站点是否空闲无物 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, basDevp.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | //获取提升机站点list |
| | | List<LiftStaProtocol> liftStaProtocols = liftThread.getLiftStaProtocols(); |
| | | if (liftStaProtocols.isEmpty()) { |
| | | return false; |
| | | } |
| | | |
| | | for (LiftStaProtocol liftStaProtocol : liftStaProtocols) { |
| | | //判断当前出库任务对应楼层的提升机站点状态 |
| | | if (liftStaProtocol.getLev() == Utils.getLev(wrkMast.getSourceLocNo())) { |
| | | if (liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && !liftStaProtocol.getHasTray()) { |
| | | return false;//站点必须自动、空闲、没有托盘 |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物所在库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getLiftNo()); |
| | | if (targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | //判断小车是否到达货物库位 |
| | |
| | | } |
| | | |
| | | //小车已抵达货物位置,进行搬运货物 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), targetBasDevp.getLocNo()); |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), null); |
| | | if (result == null) {//出库路径计算失败 |
| | | return false; |
| | | } |
| | |
| | | |
| | | wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 搜索空闲且最近的四向穿梭车(以工作档目标库位为基点计算最近且空闲的车) |
| | | */ |
| | | public HashMap<String,Object> searchIdleShuttle(WrkMast wrkMast) { |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | String locNo = wrkMast.getIoType() < 101 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();//库位号 |
| | | LocMast locMast = locMastService.queryByLoc(locNo);//找到库位记录 |
| | | int lev = Utils.getLev(locNo);//当前工作档库位层高 |
| | | ShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程 |
| | | |
| | | ArrayList<ShuttleThread> sameLev = new ArrayList<>();//相同楼层的穿梭车 |
| | | ArrayList<ShuttleThread> diffLev = new ArrayList<>();//不同楼层的穿梭车 |
| | | |
| | | //判断其他空闲穿梭车是否离任务最近 |
| | | String distLocNo = null;//目标地点,入库=》提升机口,出库=》货物库位号 |
| | | if (wrkMast.getIoType() < 101 && wrkMast.getIoType() != 11) { |
| | | //入库 |
| | | distLocNo = Utils.levToOutInStaLocNo(lev); |
| | | }else if(wrkMast.getIoType() >= 101){ |
| | | //出库 |
| | | distLocNo = locNo; |
| | | } else if (wrkMast.getIoType() == 11) { |
| | | //库位移转 |
| | | distLocNo = wrkMast.getSourceLocNo(); |
| | | } |
| | | |
| | | //判断当前任务所在楼层是否有其他任务已经分配了小车,如有则直接用该小车(一层楼仅分配一台车) |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleWrkByLev(lev);//判断当前穿梭车楼层是否已有分配车辆的任务,如果有则分配这辆车 |
| | | if (wrkMasts.size() > 0) { |
| | | //存在其他任务,分配这辆车 |
| | | WrkMast wrkMast1 = wrkMasts.get(0); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast1.getShuttleNo()); |
| | | |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | String shuttleLocNo = shuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | if (shuttleLocNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleLocNo.equals(distLocNo)) { |
| | | //车辆当前位置已经是目标库位,无需计算 |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | int shuttleLocNoLey = Utils.getLev(shuttleLocNo);//库位号对应层高 |
| | | if (lev == shuttleLocNoLey) { |
| | | //工作档楼层相同的穿梭车 |
| | | sameLev.add(shuttleThread); |
| | | }else { |
| | | //工作档不同楼层的穿梭车 |
| | | diffLev.add(shuttleThread); |
| | | } |
| | | |
| | | } |
| | | |
| | | Integer recentAllDistance = 9999999; |
| | | if (sameLev.size() > 0) { |
| | | //同一楼层有空闲穿梭车,则只在工作档楼层寻找 |
| | | //寻找离任务最近的穿梭车 |
| | | for (ShuttleThread shuttleThread : sameLev) { |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); |
| | | //当前穿梭车线程到目标地点距离 |
| | | List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, distLocNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(currentLocNo)));//搜索空闲穿梭车,使用正常通道地图 |
| | | if (currentShuttlePath == null) { |
| | | continue; |
| | | } |
| | | Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 |
| | | if (currentAllDistance < recentAllDistance) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", recentShuttle); |
| | | }else { |
| | | //同一楼层,没有空闲穿梭车,只能从其他楼层调度 |
| | | //寻找离任务最近的穿梭车 |
| | | for (ShuttleThread shuttleThread : diffLev) { |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); |
| | | int currentLev = Utils.getLev(currentLocNo); |
| | | List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车 |
| | | if (wrkMasts1.size() > 0) { |
| | | //存在其他任务,跳过这辆车 |
| | | continue; |
| | | } |
| | | |
| | | //当前穿梭车线程到当前车子所在楼层的提升机口距离 |
| | | List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, Utils.levToOutInStaLocNo(currentLev), NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), currentLev));//搜索空闲穿梭车,使用正常通道地图 |
| | | if (currentShuttlePath == null) { |
| | | continue; |
| | | } |
| | | |
| | | Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 |
| | | if (currentAllDistance < recentAllDistance) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", recentShuttle); |
| | | } |
| | | return map; |
| | | } |
| | | |
| | | /** |
| | |
| | | && shuttleProtocol.getFree() == ShuttleStatusType.IDLE.id |
| | | ) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 5://5.小车搬运中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo(0); |
| | | if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | wrkMast.setWrkSts(23L); |
| | | if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 102://102.小车到提升机中 ==> 103.小车到提升机完成 |
| | | case 102://102.小车移动至站点 ==> 103.小车移动至站点完成 |
| | | wrkMast.setWrkSts(103L); |
| | | break; |
| | | case 106://106.小车迁出提升机中 ==> 107.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(107L); |
| | | case 104://104.小车迁入提升机中 ==> 105.小车迁入提升机完成 |
| | | wrkMast.setWrkSts(105L); |
| | | break; |
| | | case 108://108.小车移动中 ==> 109.小车移动完成 |
| | | case 108://108.小车迁出提升机中 ==> 109.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(109L); |
| | | break; |
| | | case 110://110.小车移动中 ==> 111.小车移动完成 |
| | | wrkMast.setWrkSts(111L); |
| | | shuttleProtocol.setTaskNo(0); |
| | | if (shuttleProtocol.getToken() == wrkMast.getWrkNo()) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMast.getWrkSts() == 111) { |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLocMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | }else { |
| | | ShuttleAssignCommand assignCommand = shuttleProtocol.getAssignCommand(); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | | //工作号清零 |
| | | shuttleProtocol.setTaskNo(0); |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | //清零令牌 |
| | | shuttleProtocol.setToken(0); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机令牌是否被占用 |
| | | if (liftProtocol.getToken() != 0) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false; |
| | | } |
| | | //判断提升机令牌是否未被占领 |
| | | if (liftProtocol.getToken() != 0) { |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | if (liftWrkMast != null) { |
| | |
| | | |
| | | //获取源站对应的输送站点 |
| | | BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (sourceBasDevp == null || targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | if (sourceBasDevp == null) { |
| | | return false;//站点不存在 |
| | | } |
| | | //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | Integer startSta = Integer.parseInt(sourceBasDevp.getQrCodeValue()); |
| | | Integer targetSta = null; |
| | | //获取牛眼提升机站点编号(目标编号) |
| | | for (LiftStaProtocol liftStaProtocol : liftThread.getLiftStaProtocols()) { |
| | | if (liftStaProtocol.getLev() == Utils.getLev(wrkMast.getLocNo())) { |
| | | targetSta = liftStaProtocol.getStaNo(); |
| | | } |
| | | } |
| | | |
| | | if (targetSta == null) { |
| | | return false;//站点编号不存在 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, sourceBasDevp.getDevNo(), targetBasDevp.getDevNo(), wrkMast.getWrkNo()); |
| | | |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | |
| | | wrkMast.setWrkSts(3L);//2.设备上走 ==> 3.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false; |
| | | } |
| | | //判断提升机令牌是否未被占领 |
| | | if (liftProtocol.getToken() != 0) { |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | if (liftWrkMast != null) { |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //获取源站对应的输送站点 |
| | | BasDevp sourceBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getSourceLocNo()), liftProtocol.getLiftNo().intValue()); |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | if (sourceBasDevp == null || targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | Integer startSta = null; |
| | | for (LiftStaProtocol liftStaProtocol : liftThread.getLiftStaProtocols()) { |
| | | if (liftStaProtocol.getLev() == Utils.getLev(wrkMast.getLocNo())) { |
| | | startSta = liftStaProtocol.getStaNo(); |
| | | } |
| | | } |
| | | |
| | | if (startSta == null) { |
| | | return false;//站点编号不存在 |
| | | } |
| | | |
| | | //获目标站源站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (targetBasDevp == null) { |
| | | return false;//站点不存在 |
| | | } |
| | | //获取牛眼提升机站点编号(目标编号) |
| | | Integer targetSta = Integer.parseInt(targetBasDevp.getQrCodeValue()); |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, sourceBasDevp.getDevNo(), targetBasDevp.getDevNo(), wrkMast.getWrkNo()); |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | |
| | | wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | |
| | | case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | if (liftProtocol.getToken() == wrkMast.getWrkNo()) { |
| | | //释放提升机令牌 |
| | | liftProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 24://24.提升机搬运中 ==> 25.提升机搬运完成 |
| | | wrkMast.setWrkSts(25L); |
| | | if (wrkMast.getIoType() == 11) {//库位移转 |
| | | wrkMast.setWrkSts(4L);//4.提升机搬运完成 |
| | | } |
| | | if (liftProtocol.getToken() == wrkMast.getWrkNo()) { |
| | | //释放提升机令牌 |
| | | liftProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 104://104.提升机搬运中 ==> 105.提升机搬运完成 |
| | | wrkMast.setWrkSts(105L); |
| | | case 106://106.提升机搬运中 ==> 107.提升机搬运完成 |
| | | wrkMast.setWrkSts(107L); |
| | | break; |
| | | default: |
| | | } |
| | |
| | | //查询库位移转工作档 |
| | | List<WrkMast> wrkMasts1 = wrkMastMapper.selectLocToLocWrkMast(); |
| | | for (WrkMast wrkMast : wrkMasts1) { |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) == Utils.getLev(wrkMast.getLocNo())) { |
| | | boolean step1 = this.locToLocExecuteStep1(wrkMast);//同楼层库位移转 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | }else { |
| | | //跨楼层库位移转 |
| | | boolean step2 = this.locToLocExecuteStep2(wrkMast);//调度车辆取货并运送到出库口 |
| | | if (!step2) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step1 = this.locToLocExecuteStep1(wrkMast);//绑定小车 |
| | | if (!step1) { |
| | | continue; |
| | | boolean step3 = this.locToLocExecuteStep3(wrkMast);//提升机搬运货物 |
| | | if (!step3) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step4 = this.locToLocExecuteStep4(wrkMast);//调度车辆取货并运送到出库口 |
| | | if (!step4) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 绑定小车并调度车 |
| | | * 同楼层库位移转 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getShuttleNo() == null) {//给库位移转绑定穿梭车号 |
| | | //寻找最近且空闲的四向穿梭车 |
| | | HashMap<String,Object> searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | ShuttleThread shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | if (shuttleThread == null) { |
| | | //没有找到空闲穿梭车 |
| | | if (wrkMast.getWrkSts() == 21) {//21.生成出库任务 |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | wrkMast.setShuttleNo(shuttleThread.getSlave().getId());//给工作档分配四向穿梭车号 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达源库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在源库位位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达源库位,进行搬运货物 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(5L);//21.生成出库任务 => 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-调度车辆取货并运送到出库口 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep2(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 21) {//21.生成出库任务 |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达源库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在源库位位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取穿梭车最近且空闲的提升机输送站点 |
| | | LiftStaProtocol liftSta = shuttleDispatchUtils.getRecentLiftSta(shuttleThread.getSlave().getId()); |
| | | if (liftSta == null) { |
| | | return false;//没有可用且空闲的输送站点 |
| | | } |
| | | //源站 |
| | | Integer sourceStaNo = liftSta.getStaNo(); |
| | | //提升机号*100+目标楼层=目标站点 |
| | | Integer staNo = liftSta.getLiftNo() * 100 + Utils.getLev(wrkMast.getLocNo());//目标站 |
| | | |
| | | //小车已抵达源库位,将货物搬运到输送站点 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getSourceLocNo(), liftSta.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | wrkMast.setSourceStaNo(sourceStaNo);//源站 |
| | | wrkMast.setStaNo(staNo);//目标站 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-提升机搬运货物 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep3(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == 23) {//23.小车搬运完成 |
| | | //获取提升机线程 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | return false; |
| | | } |
| | | |
| | | //源站 |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo(); |
| | | //目标站 |
| | | Integer staNo = wrkMast.getStaNo(); |
| | | if (sourceStaNo == null || staNo == null) { |
| | | return false;//源站或目标站为空 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, sourceStaNo, staNo, wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setShuttleNo(null);//清空小车号,等货物搬运完成后,到目标楼层重新搜索小车 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-调度车辆取货并运送到目标枯萎 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep4(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 4) {//4.提升机搬运完成 |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), wrkMast.getLiftNo()); |
| | | if (targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), targetBasDevp.getLocNo());//调度小车到目标输送站点进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达目标输送站点 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(targetBasDevp.getLocNo())) { |
| | | //小车不在目标输送站点 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), targetBasDevp.getLocNo(), wrkMast.getShuttleNo());//调度小车到目标输送站点进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达目标输送站点,将货物搬运到目标库位 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), targetBasDevp.getLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | |
| | | public void recErr() { |
| | | try { |
| | | this.recShuttleErr(); |
| | | this.recLiftErr(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | |
| | | private void recShuttleErr() { |
| | | Date now = new Date(); |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取堆垛机信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | // 获取四向穿梭车信息 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo().intValue()); |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | if (shuttleProtocol.getErrState() != null && shuttleProtocol.getErrState() == 1) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getErrCode()); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | shuttleProtocol.getErrCode(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(shuttleProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (shuttleProtocol.getStatusErrorCode() == null || shuttleProtocol.getStatusErrorCode() == 0) { |
| | | if (shuttleProtocol.getErrState() == null || shuttleProtocol.getErrState() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | |
| | | } |
| | | } |
| | | }else { |
| | | //无任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatest(shuttleSlave.getId()); |
| | | // //无任务 |
| | | // BasShuttleErrLog latest = basShuttleErrLogService.findLatest(shuttleSlave.getId()); |
| | | // // 有异常 |
| | | // if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | // // 记录新异常 |
| | | // if (latest == null || (latest.getErrCode() != shuttleProtocol.getStatusErrorCode().intValue())) { |
| | | // BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | // String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | // BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | // null, // 编号 |
| | | // null, // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // null, // 工作状态 |
| | | // null, // 入出库类型 |
| | | // shuttleSlave.getId(), // 四向穿梭车 |
| | | // null, // plc |
| | | // null, // 目标库位 |
| | | // null, // 目标站 |
| | | // null, // 源站 |
| | | // null, // 源库位 |
| | | // null, // 条码 |
| | | // (int)shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "无任务异常" // 备注 |
| | | // ); |
| | | // if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | // News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | // } |
| | | // } |
| | | // // 无异常 |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (latest != null && latest.getStatus() == 1) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basShuttleErrLogService.updateById(latest)) { |
| | | // News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 提升机异常信息记录 |
| | | */ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | // 获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (liftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(liftSlave.getId(), liftProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != shuttleProtocol.getStatusErrorCode().intValue())) { |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | if (latest == null) { |
| | | if (liftProtocol.getDeviceError() != null && liftProtocol.getDeviceError()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(liftProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | String errName = ""; |
| | | if (liftProtocol.getFrontOverrun()) { |
| | | errName = "前超限"; |
| | | } else if (liftProtocol.getBackOverrun()) { |
| | | errName = "后超限"; |
| | | } else if (liftProtocol.getLeftOverrun()) { |
| | | errName = "左超限"; |
| | | } else if (liftProtocol.getRightOverrun()) { |
| | | errName = "右超限"; |
| | | } else if (liftProtocol.getOverHeight()) { |
| | | errName = "超高"; |
| | | } else if (liftProtocol.getOverWeight()) { |
| | | errName = "超重"; |
| | | } |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | liftSlave.getId(), // 提升机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | null, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(liftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", liftSlave.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | if (liftProtocol.getDeviceError() == null || !liftProtocol.getDeviceError()) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", liftSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | if (wrkCharge.getWrkSts() == 51) { |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkCharge.getLocNo())) { |
| | | //小车不在充电桩位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkCharge.getWrkNo(), wrkCharge.getLocNo(), shuttle.getId());//调度小车去充电桩 |
| | |
| | | //查询小车移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectShuttleMoveWrk(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleMoveExecuteStep1(wrkMast);//小车移动到提升机中 |
| | | if (!step1) { |
| | | boolean stepMoveSta = this.shuttleMoveExecuteStepMoveSta(wrkMast);//小车移动到站点 |
| | | if (!stepMoveSta) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.shuttleMoveExecuteStep2(wrkMast);//提升机搬运中 |
| | | if (!step2) { |
| | | boolean stepIntoLift = this.shuttleMoveExecuteStepIntoLift(wrkMast);//小车迁入提升机 |
| | | if (!stepIntoLift) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step3 = this.shuttleMoveExecuteStep3(wrkMast);//小车迁出提升机中 |
| | | if (!step3) { |
| | | boolean stepLiftMove = this.shuttleMoveExecuteStepLiftMove(wrkMast);//提升机搬运中 |
| | | if (!stepLiftMove) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step4 = this.shuttleMoveExecuteStep4(wrkMast);//小车移动到目标库位中 |
| | | if (!step4) { |
| | | boolean stepOutLift = this.shuttleMoveExecuteStepOutLift(wrkMast);//小车迁出提升机 |
| | | if (!stepOutLift) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepMoveLoc = this.shuttleMoveExecuteStepMoveLoc(wrkMast);//小车移动到目标库位中 |
| | | if (!stepMoveLoc) { |
| | | continue; |
| | | } |
| | | |
| | | // this.shuttleMoveExecuteStepClearWrkMast(wrkMast);//清理111.小车移动完成 |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车移动到提升机中 |
| | | * 小车迁移-小车移动到站点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStep1(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动到提升机中-----------------------------------------// |
| | | private boolean shuttleMoveExecuteStepMoveSta(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到提升机中 101.生成小车移库任务 ==> 102.小车到提升机中 |
| | | //小车移动至站点 101.生成小车移库任务 ==> 102.小车移动至站点中 |
| | | if (wrkMast.getWrkSts() == 101) { |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | if (Utils.getLev(wrkMast.getLocNo()) == shuttleProtocol.getPoint().getZ()) { |
| | | //目标库位和小车库位处于同一楼层,需要通过提升机调度 |
| | | return true;//直接进入108.小车移动中 |
| | | //目标库位和小车库位处于同一楼层,不需要通过提升机调度 |
| | | wrkMast.setWrkSts(109L);// 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | wrkMast.setModiTime(now); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | return true;//直接进入109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | //计算距离小车最近的提升机站点 |
| | | //查询小车所在楼层提升机输送站点 |
| | | int recentAllDistance = 9999999;//默认最近距离 |
| | | BasDevp recentDevp = null;//最近站点 |
| | | List<BasDevp> basDevps = basDevpService.selectHasLiftNoByLev(shuttleProtocol.getPoint().getZ()); |
| | | for (BasDevp basDevp : basDevps) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, basDevp.getLiftNo()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //计算路径 |
| | | List<NavigateNode> calc = NavigateUtils.calc(shuttleProtocol.getCurrentLocNo(), basDevp.getLocNo(), NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(shuttleProtocol.getCurrentLocNo()))); |
| | | if (calc == null) { |
| | | continue;//计算失败,找下一个站点 |
| | | } |
| | | |
| | | Integer allDistance = NavigateUtils.getOriginPathAllDistance(calc);//根据原始节点结果,计算总行走距离 |
| | | if (recentAllDistance > allDistance) { |
| | | recentAllDistance = allDistance;//更新距离 |
| | | recentDevp = basDevp;//更新输送站点 |
| | | } |
| | | //获取源输送站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | if (recentDevp == null) { |
| | | //没有找到可用输送站点 |
| | | return false;//等待下一次轮询 |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(recentDevp.getLiftNo()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | if (basLift.getPoint() == null) { |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(basLift.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint().getX(), basLift.getPoint().getY()); |
| | | liftNode.setZ(basLift.getPoint().getZ()); |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), recentDevp.getLocNo()); |
| | | //获取小车进提升机行走命令 |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), NavigatePositionConvert.locNoToNode(recentDevp.getLocNo()), liftNode, true); |
| | | if (result.getCommands() == null) { |
| | | return false;//路径计算失败 |
| | | } |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo()); |
| | | List<NyShuttleHttpCommand> commands = result.getCommands(); |
| | | commands.add(moveCommand);//添加小车迁入提升机命令 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(result.getNodes()); |
| | | |
| | | wrkMast.setWrkSts(102L);//小车移动到提升机中 101.生成小车移库任务 ==> 102.小车到提升机中 |
| | | wrkMast.setLiftNo(basLift.getLiftNo());//提升机号(锁定提升机防止被其他任务抢占) |
| | | wrkMast.setWrkSts(102L);//小车移动到提升机中 101.生成小车移库任务 ==> 102.小车移动至站点 |
| | | wrkMast.setModiTime(now); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-提升机搬运中 |
| | | * 小车迁移-小车迁入提升机 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStep2(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | private boolean shuttleMoveExecuteStepIntoLift(WrkMast wrkMast) { |
| | | //--------------------------------------小车迁入提升机-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 103.小车到提升机完成 ==> 104.提升机搬运中 |
| | | //小车移动到提升机中 103.小车移动至站点完成 ==> 104.小车迁入提升机中 |
| | | if (wrkMast.getWrkSts() == 103) { |
| | | //获取源站 |
| | | LiftStaProtocol sourceLiftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (sourceLiftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | //获取目标输送站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(liftSta.getLiftNo()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | |
| | | if (basLift.getPoint() == null) { |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(basLift.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSta.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | |
| | | return false; |
| | | } |
| | | |
| | | //获取源站对应的输送站点 |
| | | BasDevp sourceBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getSourceLocNo()), liftProtocol.getLiftNo().intValue()); |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), liftProtocol.getLiftNo().intValue()); |
| | | if (sourceBasDevp == null || targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | //判断提升机楼层 |
| | | if (liftProtocol.getLev().intValue() != shuttleProtocol.getPoint().getZ()) { |
| | | //提升机不在小车楼层 |
| | | //调度提升机 |
| | | |
| | | //获取提升机命令,调度提升机到源站位置 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), sourceLiftSta.getStaNo(), wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_CAR.id.shortValue()); |
| | | |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getShuttleNo());//提升机令牌绑定当前小车 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | return false;//等待提升机到小车楼层 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceBasDevp.getDevNo(), targetBasDevp.getDevNo(), wrkMast.getWrkNo()); |
| | | //判断提升机令牌是否为当前小车 |
| | | if (liftProtocol.getToken() != wrkMast.getShuttleNo()) { |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | //判断小车是否为当前任务独占 |
| | | if (shuttleProtocol.getToken() != wrkMast.getWrkNo()) { |
| | | return false; |
| | | } |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | //站点节点 |
| | | NavigateNode staNode = NavigatePositionConvert.locNoToNode(sourceLiftSta.getLocNo()); |
| | | |
| | | //提升机节点 |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY()); |
| | | liftNode.setZ(basLift.getPoint$().getZ()); |
| | | |
| | | //获取小车进提升机行走命令 |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), staNode, liftNode, true); |
| | | List<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | commands.add(moveCommand); |
| | | List<NavigateNode> nodes = new ArrayList<>();//行走节点路径 |
| | | nodes.add(staNode); |
| | | nodes.add(liftNode); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_MOVE_LOC_NO.id.shortValue());//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_CAR.id.shortValue()); |
| | | assignCommand.setNodes(nodes); |
| | | |
| | | wrkMast.setWrkSts(104L);//提升机搬运中 103.小车到提升机完成 ==> 104.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | wrkMast.setWrkSts(104L);//小车移动到提升机中 103.小车移动至站点完成 ==> 104.小车迁入提升机中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | liftProtocol.setToken(wrkMast.getShuttleNo());//提升机令牌绑定当前小车 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | return false; |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车迁出提升机中 |
| | | * 小车迁移-提升机搬运中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStep3(WrkMast wrkMast) { |
| | | //--------------------------------------小车迁出提升机中-----------------------------------------// |
| | | private boolean shuttleMoveExecuteStepLiftMove(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车迁出提升机中 105.提升机搬运完成 ==> 106.小车迁出提升机中 |
| | | //提升机搬运中 105.小车迁入提升机完成 ==> 106.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == 105) { |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false; |
| | | } |
| | | //判断提升机令牌是否为当前小车 |
| | | if (liftProtocol.getToken() != wrkMast.getShuttleNo()) { |
| | | return false;//提升机令牌和当前小车不一致,禁止派发 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (!liftProtocol.getHasCar()) { |
| | | return false;//提升机内无小车 |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | |
| | | return false; |
| | | } |
| | | |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), liftProtocol.getLiftNo().intValue()); |
| | | if (targetBasDevp == null) { |
| | | //判断小车是否为当前任务独占 |
| | | if (shuttleProtocol.getToken() != wrkMast.getWrkNo()) { |
| | | return false; |
| | | } |
| | | |
| | | //获取源站 |
| | | LiftStaProtocol sourceLiftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | //获取目标站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (sourceLiftSta == null || liftSta == null) { |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), liftSta.getStaNo(), wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_CAR.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(106L);//提升机搬运中 105.小车迁入提升机完成 ==> 106.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车迁出提升机 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepOutLift(WrkMast wrkMast) { |
| | | //--------------------------------------小车迁出提升机-----------------------------------------// |
| | | Date now = new Date(); |
| | | //小车移动到提升机中 107.提升机搬运完成 ==> 108.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == 107) { |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机令牌是否为当前小车 |
| | | if (liftProtocol.getToken() != wrkMast.getShuttleNo()) { |
| | | return false;//提升机令牌和当前小车不一致,禁止派发 |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否为当前任务独占 |
| | | if (shuttleProtocol.getToken() != wrkMast.getWrkNo()) { |
| | | return false; |
| | | } |
| | | |
| | | //获取目标站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(targetBasDevp.getLiftNo()); |
| | | BasLift basLift = basLiftService.selectById(liftProtocol.getLiftNo().intValue()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | if (basLift.getPoint() == null) { |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint().getX(), basLift.getPoint().getY()); |
| | | liftNode.setZ(basLift.getPoint().getZ()); |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY()); |
| | | liftNode.setZ(basLift.getPoint$().getZ()); |
| | | |
| | | List<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | //获取小车出提升机行走命令 |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), liftNode, NavigatePositionConvert.locNoToNode(targetBasDevp.getLocNo()), false); |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), liftNode, NavigatePositionConvert.locNoToNode(liftSta.getLocNo()), false); |
| | | commands.add(moveCommand);//添加小车迁出提升机命令 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(null); |
| | | |
| | | wrkMast.setWrkSts(106L);//小车迁出提升机中 105.提升机搬运完成 ==> 106.小车迁出提升机中 |
| | | wrkMast.setWrkSts(108L);//小车迁出提升机中 107.提升机搬运完成 ==> 108.小车迁出提升机中 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStep4(WrkMast wrkMast) { |
| | | private boolean shuttleMoveExecuteStepMoveLoc(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动到目标库位中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到目标库位中 107.小车迁出提升机完成 ==> 108.小车移动中 |
| | | if (wrkMast.getWrkSts() == 107) { |
| | | //小车移动到目标库位中 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | if (wrkMast.getWrkSts() == 109) { |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //获取目标站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), wrkMast.getLiftNo()); |
| | | if (targetBasDevp == null) { |
| | | return false;//缺少站点信息 |
| | | //判断小车令牌是否为当前任务 |
| | | if (shuttleProtocol.getToken() != 0 && shuttleProtocol.getToken() != wrkMast.getWrkNo()) { |
| | | return false; |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(targetBasDevp.getLiftNo()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | if (basLift.getPoint() == null) { |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint().getX(), basLift.getPoint().getY()); |
| | | liftNode.setZ(basLift.getPoint().getZ()); |
| | | // //获取目标站对应的输送站点 |
| | | // BasDevp targetBasDevp = basDevpService.selectByLevAndLiftNo(Utils.getLev(wrkMast.getLocNo()), wrkMast.getLiftNo()); |
| | | // if (targetBasDevp == null) { |
| | | // return false;//缺少站点信息 |
| | | // } |
| | | // |
| | | // //获取提升机数据 |
| | | // BasLift basLift = basLiftService.selectById(targetBasDevp.getLiftNo()); |
| | | // if (basLift == null) { |
| | | // return false;//没有提升机数据 |
| | | // } |
| | | // if (basLift.getPoint() == null) { |
| | | // return false;//没有设置提升机点位坐标 |
| | | // } |
| | | // NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY()); |
| | | // liftNode.setZ(basLift.getPoint$().getZ()); |
| | | |
| | | //获取小车从输送站到目标库位命令 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), targetBasDevp.getLocNo(), wrkMast.getLocNo()); |
| | | if (result.getCommands() == null) { |
| | | //获取小车到目标库位命令 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) { |
| | | return false;//路径计算失败 |
| | | } |
| | | List<NyShuttleHttpCommand> commands = result.getCommands(); |
| | |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(result.getNodes()); |
| | | |
| | | wrkMast.setWrkSts(108L);//小车移动到目标库位中 107.小车迁出提升机完成 ==> 108.小车移动中 |
| | | wrkMast.setWrkSts(110L);//小车移动到目标库位中 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMast.getLiftNo() != null) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (liftProtocol.getToken() == shuttleProtocol.getShuttleNo().intValue()) { |
| | | liftProtocol.setToken(0);//释放提升机令牌 |
| | | } |
| | | } |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-清理111.小车移动完成 |
| | | */ |
| | | private boolean shuttleMoveExecuteStepClearWrkMast(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 111) { |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | return false; |
| | | } |
| | | |
| | | Object o = redisUtil.get("shuttle_wrk_no_" + shuttleProtocol.getTaskNo()); |
| | | if (o != null) { |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(o.toString(), ShuttleRedisCommand.class); |
| | | ShuttleAssignCommand assignCommand = redisCommand.getAssignCommand(); |
| | | int size = assignCommand.getCommands().size(); |
| | | NyShuttleHttpCommand command = assignCommand.getCommands().get(size - 1);//获取最后一段命令 |
| | | if (!command.getComplete()) { |
| | | return false;//最后一段命令还未完成,不做操作 |
| | | } |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(shuttleProtocol.getCurrentLocNo())); |
| | | navigateMapData.writeNavigateNodeToRedisMap(assignCommand.getNodes(), false);//解锁路径 |
| | | |
| | | //删除redis |
| | | redisUtil.del("shuttle_wrk_no_" + redisCommand.getWrkNo()); |
| | | } |
| | | |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLocMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | //工作号清零 |
| | | shuttleProtocol.setTaskNo(0); |
| | | //清除令牌 |
| | | shuttleProtocol.setToken(0); |
| | | News.info("四向穿梭车已确认且移动任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 出入库模式切换 |
| | | */ |
| | | public synchronized void outAndIn() { |