自动化立体仓库 - WCS系统
LSH
2023-08-29 cafc5d7abdb72aa8a0a6a50e04aee509d5fe159a
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -38,6 +38,7 @@
import com.zy.core.thread.SiemensCrnThread;
import com.zy.core.thread.SiemensDevpThread;
import lombok.extern.slf4j.Slf4j;
import org.apache.poi.ss.formula.functions.T;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Async;
@@ -50,6 +51,7 @@
import java.util.List;
import java.util.Set;
import java.util.stream.Collectors;
/**
 * 立体仓库WCS系统主流程业务
@@ -104,7 +106,6 @@
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                inSta.setStaNo(102);
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                if (barcodeThread == null) {
@@ -129,10 +130,9 @@
                } else {
                    staProtocol = staProtocol.clone();
                }
                //staProtocol.setPakMk(true);
//                // 入出库模式判断
//                if ( inSta.getStaNo()==180 && devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
@@ -153,7 +153,7 @@
//                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode.substring(0,6));
                    if (wrkMast != null) {
                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
@@ -166,7 +166,20 @@
//                    }
                    try {
                        String pack =null;//pack码
                        if(barcode.length()>6){
                            pack=barcode.substring(6);
                            if(pack.equals("00000000000000000000")){
                                log.error("没有获得Pack码",pack);
                                continue;
                            }
                    }
                        //String pack="MJY0136 0400";
                        barcode=barcode.substring(0,6);//托盘码
                        if(barcode.equals("000000")){
                            log.error("没有获得条码",barcode);
                            continue;
                        }
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        locTypeDto.setLocType1((short)1);
                        SearchLocParam param = new SearchLocParam();
@@ -174,6 +187,7 @@
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        param.setPackNo(pack);
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -183,7 +197,6 @@
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
@@ -195,16 +208,16 @@
                        } else if (jsonObject.getInteger("code").equals(700) && (!barcodeThread.getBarcode().equals("NG"))){
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo((short)9998);
                            staProtocol.setStaNo((short)101);
                            staProtocol.setWorkNo((short)9999);
                            staProtocol.setStaNo((short)201);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }else {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo((short)9998);
                            staProtocol.setStaNo((short)101);
                            staProtocol.setWorkNo((short)9999);
                            staProtocol.setStaNo((short)201);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
@@ -748,7 +761,8 @@
            crnCommand.setSourcePosZ(crnStn.getLev().shortValue());     // 源库位层
            crnCommand.setDestinationPosX(locMast.getRow1().shortValue());     // 目标库位排
            crnCommand.setDestinationPosY(locMast.getBay1().shortValue());     // 目标库位列
            crnCommand.setDestinationPosZ(locMast.getLev1().shortValue());     // 目标库位层
            crnCommand.setDestinationPosZ(locMast.getLev1().shortValue());     // 目标库位层\
            crnCommand.setBarcode(wrkMast.getBarcode());//托盘码
            if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
            } else {
@@ -821,9 +835,24 @@
                    break;
//                    continue;
                }
                //查询在库信息
                LocMast locMast =locMastService.selectOne(new EntityWrapper<LocMast>()
                        .eq("loc_sts","R")
                        .eq("loc_no",wrkMast.getSourceLocNo()));
                if(Cools.isEmpty(locMast)){
                    log.error("出库 ===>> 库位中没有这笔资料",wrkMast.getSourceLocNo());
                    continue;
                }
                // 判断堆垛机出库站状态
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                    //测试库位出库必须要按启动按钮才能出库
                    if(wrkMast.getStaNo()==206 && locMast.getCtnKind()==0){
                        log.error("出库 ===>> 等待启动出库按钮",wrkMast);
                        continue;
                    }
                    // 命令下发区 --------------------------------------------------------------------------
                    // 堆垛机控制过滤
@@ -891,6 +920,7 @@
                    crnCommand.setDestinationPosX(crnStn.getRow().shortValue());     // 目标库位排
                    crnCommand.setDestinationPosY(crnStn.getBay().shortValue());     // 目标库位列
                    crnCommand.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                    crnCommand.setBarcode(wrkMast.getBarcode());
                    if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                        log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
                    } else {
@@ -1067,6 +1097,12 @@
            return;
        }
        //测试库位出库必须要按启动按钮才能出库
        if(sourceSta.getLocType1()==1 && sourceSta.getCtnKind()==0){
            log.error("出库 ===>> 等待启动按钮",wrkMast);
            return;
        }
        // 命令下发区 --------------------------------------------------------------------------
        CrnCommand crnCommand = new CrnCommand();
        crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
@@ -1079,6 +1115,11 @@
        crnCommand.setDestinationPosX(sta.getRow1().shortValue());     // 目标库位排
        crnCommand.setDestinationPosY(sta.getBay1().shortValue());     // 目标库位列
        crnCommand.setDestinationPosZ(sta.getLev1().shortValue());     // 目标库位层
        if(!sta.getLocNo().equals("0102501")){
            crnCommand.setBarcode(wrkMast.getBarcode());//托盘码
        }else {
            crnCommand.setFireStaut((short) 1);
        }
        if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
            log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
        } else {
@@ -2008,149 +2049,207 @@
                        int olsStatus = 0;//testMast表原来status数据状态
                        int newStatus = 0;//testMast表待修改的status数据状态
                        short newSingle = 0;  //PLC地址待修改的新值
                        switch (devpThread.startSignal[i]){//根据信号查找testMast表中对应状态条件,olsStatus,newStatus根据实际流程调整
                            case 1://启动复核信号
                                olsStatus = 2;
                                newStatus = 3;
                                newSingle = 2;//测试复核,寄存器地址,1===>>2
                        switch (devpThread.startSignal[i][0]){//根据信号查找testMast表中对应状态条件,olsStatus,newStatus根据实际流程调整
                            case 0://初始状态,入库
                                olsStatus = 1;//待测
                                newStatus = 1;//待测
                                newSingle = 1;//库存有资料,寄存器地址,0===>>1
                                break;
                            case 3://完成测试信号
                                olsStatus = 3;
                                newStatus = 4;
                                newSingle = 0;//测试完成,寄存器地址清零,3===>>0
                            case 2://启动复核信号
                                olsStatus = 1;//待测
                                newStatus = 2;//复核中
                                newSingle = 3;//测试复核,寄存器地址,2===>>3
                                break;
                            case 5://暂停信号
                            case 3://测试完成
                                olsStatus = 4;//测试完成
                                newStatus = 4;//测试完成
                                newSingle = 4;//(NG:4\OK:41)测试完成,寄存器地址,3===>>4\41
                                break;
                            case 5://NG测试信号
                            case 6://完成测试信号
                            case 22://完成测试信号
                                olsStatus = 4;//测试完成
                                newStatus = 5;//已移库
                                newSingle = 0;//启动移库,寄存器地址清零,5/6===>>0
                                break;
                            case 7://暂停信号
                                olsStatus = 99;//plc给出暂停信号
                                newStatus = 0;//WCS收到暂停信号后,更新testMast
                                newSingle = 6;//暂停测试,寄存器地址,5===>>6
                                newSingle = 8;//暂停测试,寄存器地址,7===>>8
                                break;
                            case 7://紧急出库确认充电线已经拔出
                            case 9://紧急出库确认充电线已经拔出
                                olsStatus = 99;//plc给出暂停信号
                                newStatus = 0;//WCS收到暂停信号后,更新testMast
                                newSingle = 6;//暂停测试,寄存器地址,7===>>6
                                newSingle = 8;//暂停测试,寄存器地址,9===>>8
                                break;
                            case 8://解除暂停
                                olsStatus = 99;
                                newStatus = 0;
                                newSingle = 0;//测试复核,寄存器地址,8===>>0
                            case 10://解除暂停信号
                                olsStatus = 0;//plc给出暂停信号
                                newStatus = 1;//WCS收到暂停信号后,更新testMast
                                newSingle = 0;//暂停测试,寄存器地址,10===>>0/11
                                break;
                            case 11://入库前判断充电线是否放好
                                olsStatus = 99;
                                newStatus = 0;
                                newSingle = 11;//
                            case 12://紧急出库确认充电线已经拔出
                                newSingle = 11;//暂停测试,寄存器地址,12===>>11
                                break;
                            case 12://充电线放好
                                olsStatus = 99;
                                newStatus = 0;
                                newSingle = 0;//测试复核,寄存器地址,12===>>0
                            case 13://入库前判断充电线是否放好
                                newSingle = 14;//禁用库位,寄存器地址,13===>>14
                                break;
                            case 15://充电线放好
                                newSingle = 0;//复位,寄存器地址,12===>>0
                                break;
                            default:
                                log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]);
                                continue;
                        }
                        TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
                                .eq("channel",(i+1)).eq("status",olsStatus));//查找原来的状态
                        if(null != testMast &&
                                (devpThread.startSignal[i] == 1 || devpThread.startSignal[i] == 3)){
                            testMast.setStatus(newStatus);
                            testMast.setModiTime(new Date());
                            if(!testMastService.update(testMast,new EntityWrapper<TestMast>()
                                    .eq("channel",(i+1)).eq("status",olsStatus))){
                                throw new CoolException("更新产品测试状态失败");
                            }
                            //复位PLC信号,借用输送站点实体类
                            StaProtocol staProtocol = new StaProtocol();
                            staProtocol.setSiteId(i*2);//寄存器地址
                            staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,1==>2或3==>0,5==>6
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                        LocMast locMast=null;
                        boolean sign=false;
                        switch (devpThread.startSignal[i][0]){
                            case 0:
                                if (!Cools.isEmpty(testMast)){
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
                                        sign=true;
                                    }
                                }
                                break;
                            case 3:
                                if (!Cools.isEmpty(testMast)){
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
                                        sign=true;
                                        if (locMast.getPackStatus()==3){//测试完成
                                            newSingle=41;
                                        }else if (locMast.getPackStatus()==4){//测试失败
                                            newSingle=4;
                                        }else {
                                            log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]+"通道库位pack状态信息异常"+locMast.getPackStatus());
                                            sign=false;
                                        }
                                    }
                                }
                                break;
                            case 5:
                            case 6:
                                if (!Cools.isEmpty(testMast)){
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
                                        if (devpThread.startSignal[i][0]==5 && locMast.getPackStatus()==4){
                                            sign=true;
                                        }else if (devpThread.startSignal[i][0]==6 && locMast.getPackStatus()==3){
                                            sign=true;
                                        }else {
                                            log.error("测试完成移库时按下完成按钮与测试结果不一致===>>[channel:{}", i+1);
                                        }
                                    }else {
                                        log.error("测试完成移库时未查询到测试档案===>>[channel:{}", i+1);
                                    }
                                }
                                break;
                            case 2:
                                if (!Cools.isEmpty(testMast)){
                                    testMast.setStatus(newStatus);
                                    testMast.setModiTime(new Date());
                                    if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
                                        throw new CoolException("更新产品测试状态失败");
                                    }else {
                                        sign=true;
                                    }
                                }else {
                                    log.error("启动测试时未查询到测试档案===>>[channel:{}", i+1);
                                }
                                break;
                            case 7:
                                SearchLocParam param = new SearchLocParam();
                                param.setBarcode(i+1+"");
                                String response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath("/mobile/test/suspend/auth")
                                        .setJson(JSON.toJSONString(param))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                if (jsonObject.getInteger("code").equals(200)) {
                                    testMast = testMastService.selectOne(new EntityWrapper<TestMast>().eq("channel",(i+1)));
                                    testMast.setStatus(newStatus);
                                    testMast.setModiTime(new Date());
                                    if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
                                        log.error("更新产品测试状态失败");
                                    }
                                    sign=true;
                                } else {
                                    log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/mobile/test/suspend/auth", JSON.toJSONString(param), response);
                                }
                                break;
                            case 9:
                            case 12:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D")){
                                    locMast.setPackStatus(8); //8.紧急出库
                                    if (locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)))){
                                        log.info("库位:{},紧急出库!",locMast.getLocNo());
                                    }
                                }else {
                                    log.error("库位不是在库状态,无需紧急出库!");
                                }
                                sign=true;
                                break;
                            case 10:
                                if (!Cools.isEmpty(testMast)){
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F") ){
                                        if ( locMast.getFireStatus().equals(1)){
                                            newSingle=11;
                                        }else {
                                            testMast.setStatus(newStatus);
                                            testMast.setModiTime(new Date());
                                            if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
                                                throw new CoolException("更新产品测试状态失败");
                                            }else {
                                                sign=true;
                                            }
                                        }
                                    }
                                }
                                sign=true;
                                break;
                            case 13:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                if (locMast.getLocSts().equals("O")){
                                    locMast.setLocSts("X");
                                    locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                }
                                sign=true;
                                break;
                            case 15:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                if (locMast.getLocSts().equals("X")){
                                    locMast.setLocSts("O");
                                    locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)));
                                }
                                sign=true;
                                break;
                            default:
                                log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]);
                                continue;
                        }
                        if (sign){
                            boolean result = messageQueueOffer(i,newSingle,SlaveType.Devp, devp.getId());
                            if(!result){
                                log.error("更新测试信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, testMast.getLocNo(), testMast.getBarcode());
//                                throw new CoolException("更新测试信号失败===>>" + i);
                            } else {
                                devpThread.startSignal[i] = newSingle;
                                devpThread.startSignal[i][0]  = newSingle;
                            }
                        }else if (devpThread.startSignal[i] == 5){
                            SearchLocParam param = new SearchLocParam();
                            param.setBarcode(i+1+"");
                            String response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath("/mobile/test/suspend/auth")
                                    .setJson(JSON.toJSONString(param))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                //复位PLC信号,借用输送站点实体类
                                StaProtocol staProtocol = new StaProtocol();
                                staProtocol.setSiteId(i*2);//寄存器地址
                                staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,5==>6
                                boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                                if(!result){
                                    log.error("暂停测试失败===>>["+i+1+"]号通道");
//                                throw new CoolException("更新测试信号失败===>>" + i);
                                } else {
                                    devpThread.startSignal[i] = newSingle;
                                }
                            } else {
                                log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/mobile/test/suspend/auth", JSON.toJSONString(param), response);
                        }
                        try{
                            locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
                            if(devpThread.startSignal[i][1]!=locMast.getFireStatus()){
                                messageQueueOffer2(i+1,(short)((int)locMast.getFireStatus()),SlaveType.Devp, devp.getId());
                            }
                        }else if (devpThread.startSignal[i] == 7){
                            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("channel",(i+1)));
                            if (locMast.getLocSts().equals("F")){
                                locMast.setPackStatus(8); //8.紧急出库
                                locMastService.update(locMast,new EntityWrapper<LocMast>()
                                        .eq("channel",(i+1)));
                            }
                            //复位PLC信号,借用输送站点实体类
                            StaProtocol staProtocol = new StaProtocol();
                            staProtocol.setSiteId(i*2);//寄存器地址
                            staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,7==>6
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                            if(!result){
                                log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode());
//                                throw new CoolException("更新测试信号失败===>>" + i);
                            } else {
                                devpThread.startSignal[i] = newSingle;
                            }
                        }else if (devpThread.startSignal[i] == 8){
                            //复位PLC信号,借用输送站点实体类
                            StaProtocol staProtocol = new StaProtocol();
                            staProtocol.setSiteId(i*2);//寄存器地址
                            staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                            if(!result){
//                                log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode());
//                                throw new CoolException("更新测试信号失败===>>" + i);
                            } else {
                                devpThread.startSignal[i] = newSingle;
                            }
                        }else if (devpThread.startSignal[i] == 11){
                            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("channel",(i+1)));
                            if (locMast.getLocSts().equals("O")){
                                locMast.setLocSts("X");
                                locMastService.update(locMast,new EntityWrapper<LocMast>()
                                        .eq("channel",(i+1)));
                            }
                        }else if (devpThread.startSignal[i] == 12){
                            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                    .eq("channel",(i+1)));
                            if (locMast.getLocSts().equals("X")){
                                locMast.setLocSts("O");
                                locMastService.update(locMast,new EntityWrapper<LocMast>()
                                        .eq("channel",(i+1)));
                            }
                            //复位PLC信号,借用输送站点实体类
                            StaProtocol staProtocol = new StaProtocol();
                            staProtocol.setSiteId(i*2);//寄存器地址
                            staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,12==>0
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                            if(!result){
//                                log.error("更新库位紧急出库信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, locMast.getLocNo(), locMast.getBarcode());
//                                throw new CoolException("更新测试信号失败===>>" + i);
                            } else {
                                devpThread.startSignal[i] = newSingle;
                            }
                        }else { }
                        }catch (Exception e){
                            log.error("火警  ===>> 给输送线发送警报失败,通道号:", i+1);
                        }
                    }
                }
@@ -2163,6 +2262,22 @@
        }
    }
    public boolean messageQueueOffer(int i ,short newSingle,SlaveType devp,Integer id){
        //复位PLC信号,借用输送站点实体类
        StaProtocol staProtocol = new StaProtocol();
        staProtocol.setSiteId(i*2);//寄存器地址
        staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0
        return MessageQueue.offer(devp, id, new Task(3, staProtocol));
    }
    public boolean messageQueueOffer2(int i ,short newSingle,SlaveType devp,Integer id){
        //复位PLC信号,借用输送站点实体类
        StaProtocol staProtocol = new StaProtocol();
        staProtocol.setSiteId(i);//寄存器地址
        staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0
        return MessageQueue.offer(devp, id, new Task(5, staProtocol));
    }
    /**
     * 将火警报警信号写入到堆垛机PLC中
     */
@@ -2170,18 +2285,21 @@
    public void fierCrn() {
        try {
            for (CrnSlave crn :slaveProperties.getCrn()) {
                if(crn.getId()!=1){
                    continue;
                }
                // 获取堆垛机信息
                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("fire_status", 1));
                if (!Cools.isEmpty(locMast)){
                    //报警信号写入1
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, (short)1))) {
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 1))) {
                        log.error("火警  ===>> 给堆垛机发送报警信号失败");
                    }
                } else {
                    //报警信号没有后,复位地址
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, (short)0))) {
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 0))) {
                        log.error("火警  ===>> 给堆垛机清零复位报警信号失败");
                    }
                }
@@ -2193,4 +2311,138 @@
        }
    }
    /**
     * 103站点有物下发pack码
     */
    @Transactional
    public void packDevp() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no",103));
                if (Cools.isEmpty(basDevp)){
                    log.error("103站点查询失败-MainServiceImpl.java-2255行");
                }
                if (basDevp.getAutoing().equals("Y") && basDevp.getWrkNo()>0 && basDevp.getLoading().equals("Y") ){
                    WrkDetl wrkDetl = wrkDetlService.devpPackNo(basDevp.getWrkNo());
                    if (Cools.isEmpty(wrkDetl)){
                        log.error("103站点查询失败-MainServiceImpl.java-2255行");
                    }
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4,wrkDetl.getMatnr()));
                }
            }
        } catch (Exception e) {
            log.error("103  ===>> 给输送线发送Pack码失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 根据PLC按钮测试、完成、暂停信号,更新testMast表中status值,交由WMS系统处理
     */
    @Transactional
    public void packTest1() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if(null != devpThread){
                    for (int i = 0; i < 48; i++){
                        //查询在库和预约出库
                        LocMast locMast=locMastService.selectztgx("F","R",i);
                        if(!Cools.isEmpty(locMast)){
                            TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>()
                                    .eq("loc_no",locMast.getLocNo())
                                    .eq("user_id",locMast.getBarcode()));
                            if(Cools.isEmpty(testMast)){
                                continue;
                            }
                            //devpThread.startSignal[i][0]
                            //0:空,1:启动中,2:工作中,3:自动暂停,4:正常完成(OK),5:异常停止(NG),6:在线,7:离线,8:空闲
                            //locMast.setPackStatus
                            // "产品状态{0:无,1:待测,2:测试中;3.测试完成;4.测试失败;5.静置中;6:静置完成;7:暂停测试;8:紧急出库;9:在线;10:离线;11:空闲;}"
                            //testMast.setStatus
                            //"状态 0: 待申请  1: 申请中  2: 已复核 3:测试中 4:完成 5:移库 6:火警"
                            if(devpThread.startSignal[i][0]==1){
                                testMast.setStatus(1);
                                testMast.setModiTime(new Date());
                            }else if(devpThread.startSignal[i][0]==2){
                                testMast.setStatus(3);
                                testMast.setModiTime(new Date());
                            }else if(devpThread.startSignal[i][0]==3){
                                locMast.setPackStatus(7);
                                testMast.setModiTime(new Date());
                            }else if(devpThread.startSignal[i][0]==4){
                                locMast.setPackStatus(3);
                                testMast.setStatus(4);
                                testMast.setModiTime(new Date());
                                testMastService.insertPackQualified(true,new Date());
                            }else if(devpThread.startSignal[i][0]==5){
                                locMast.setPackStatus(4);
                                testMast.setStatus(4);
                                testMast.setModiTime(new Date());
                                testMastService.insertPackQualified(false,new Date());
                            }
//                            else if(devpThread.startSignal[i][0]==6||devpThread.startSignal[i][0]==7||devpThread.startSignal[i][0]==8){
//                                locMast.setPackStatus(devpThread.startSignal[i][0]+3);
//                            }
                            //通道启动按钮状态,1:可以启动出库或者移库,0:不能启动出库或者移库
                            locMast.setCtnKind(devpThread.startSignal[i][2]);
                            if(devpThread.startSignal[i][2]==1){
                                if(!locMastService.update(locMast,new EntityWrapper<LocMast>()
                                        .eq("loc_sts","R")
                                        .eq("channel",i+1))){
                                    log.error("修改启动按钮状态,测试库位状态失败"+locMast.getLocNo(),locMast);
                                }
                            }else if(!locMast.getLocSts().equals("R")){
                                if(!locMastService.update(locMast,new EntityWrapper<LocMast>()
                                        .eq("loc_sts","F")
                                        .eq("channel",i+1))){
                                    log.error("修改测试库位状态失败"+locMast.getLocNo(),locMast);
                                }
                                if(!testMastService.update(testMast,new EntityWrapper<TestMast>()
                                        .eq("loc_no",locMast.getLocNo())
                                        .eq("user_id",locMast.getBarcode()))) {
                                    log.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
                                }
                            }
                        }
                    }
                    //给PLC写消防信号
                    for (int i=0;i<48;i++){
                        LocMast locMast=locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",i+1));
                        TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>()
                                .eq("loc_no",locMast.getLocNo())
                                .eq("user_id",locMast.getBarcode()));
                        try{
                            if(locMast.getFireStatus()!=devpThread.startSignal[i][1]){
                                messageQueueOffer2(i,(short)((int)locMast.getFireStatus()),SlaveType.Devp, devp.getId());
                                if(Cools.isEmpty(testMast)){
                                    continue;
                                }
                                if(locMast.getFireStatus()==1){
                                    testMast.setStatus(6);//火警
                                    if(!testMastService.update(testMast,new EntityWrapper<TestMast>()
                                            .eq("loc_no",locMast.getLocNo())
                                            .eq("user_id",locMast.getBarcode()))) {
                                        log.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
                                    }
                                }
                            }
                        }catch (Exception e){
                            log.error("火警  ===>> 给输送线发送警报失败,通道号:", i+1);
                        }
                    }
                }
            }
        } catch (Exception e) {
            log.error("获得测试库位状态失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
}