| | |
| | | package com.zy.core.thread; |
| | | |
| | | import HslCommunication.Core.Transfer.DataFormat; |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.ModBus.ModbusTcpNet; |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.RadixTools; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasLift; |
| | | import com.zy.asrs.entity.BasLiftOpt; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.BasLiftOptService; |
| | | import com.zy.asrs.service.BasLiftService; |
| | | import com.zy.common.utils.CommonUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.LiftSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.LiftStaProtocol; |
| | | import com.zy.core.model.protocol.LiftProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import lombok.Data; |
| | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.HashMap; |
| | | import java.util.List; |
| | | |
| | | /** |
| | |
| | | @Slf4j |
| | | public class LiftThread implements Runnable, ThreadHandler { |
| | | |
| | | private ModbusTcpNet modbusTcpNet; |
| | | private SiemensS7Net siemensS7Net; |
| | | private LiftSlave slave; |
| | | private LiftProtocol liftProtocol; |
| | | private RedisUtil redisUtil; |
| | | private List<LiftStaProtocol> liftStaProtocols = new ArrayList<>(); |
| | | |
| | | public LiftThread(LiftSlave slave,RedisUtil redisUtil) { |
| | | this.slave = slave; |
| | | this.redisUtil = redisUtil; |
| | | |
| | | //初始化站点 |
| | | for (LiftSlave.Sta sta : this.slave.getSta()) { |
| | | LiftStaProtocol liftStaProtocol = new LiftStaProtocol(); |
| | | liftStaProtocol.setStaNo(sta.getStaNo());//站点号 |
| | | liftStaProtocol.setLev(sta.getLev());//站点楼层 |
| | | String locNo = Utils.getLocNo(this.slave.getStaRow(), this.slave.getStaBay(), sta.getLev()); |
| | | liftStaProtocol.setLocNo(locNo);//站点库位号 |
| | | liftStaProtocol.setLiftNo(sta.getLiftNo());//提升机号 |
| | | liftStaProtocols.add(liftStaProtocol); |
| | | } |
| | | |
| | | } |
| | | |
| | | @Override |
| | |
| | | break; |
| | | // 写入数据 |
| | | case 2: |
| | | write((LiftCommand) task.getData()); |
| | | write((NyLiftCommand) task.getData()); |
| | | break; |
| | | //分配任务 |
| | | case 3: |
| | | assignWork((LiftAssignCommand) task.getData()); |
| | | break; |
| | | case 4: |
| | | write2((HashMap<String, Object>) task.getData()); |
| | | default: |
| | | break; |
| | | } |
| | |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | //-------------------------提升机连接方法------------------------// |
| | | modbusTcpNet = new ModbusTcpNet(slave.getIp(), slave.getPort(), (byte) 0x02); |
| | | // 当你需要指定格式的数据解析时,就需要设置下面的这个信息 |
| | | modbusTcpNet.setDataFormat(DataFormat.ABCD); |
| | | OperateResult connect = modbusTcpNet.ConnectServer(); |
| | | siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); |
| | | OperateResult connect = siemensS7Net.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】提升机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】提升机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("提升机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | modbusTcpNet.ConnectClose(); |
| | | siemensS7Net.ConnectClose(); |
| | | //-------------------------提升机连接方法------------------------// |
| | | return result; |
| | | } |
| | | |
| | | @Override |
| | | public void close() { |
| | | modbusTcpNet.ConnectClose(); |
| | | siemensS7Net.ConnectClose(); |
| | | } |
| | | |
| | | private void read() { |
| | | try { |
| | | readStatus(); |
| | | |
| | | //提升机处于运行状态,将标记置为true |
| | | if (liftProtocol.getRunning()) { |
| | | liftProtocol.setPakMk(true); |
| | | //提升机处于运行状态,将标记置为false |
| | | if (liftProtocol.getBusy()) { |
| | | liftProtocol.setPakMk(false); |
| | | } |
| | | |
| | | //提升机处于未运行、就绪、标记true、有任务号 |
| | | if (!liftProtocol.getRunning() |
| | | && liftProtocol.getPakMk() |
| | | if (!liftProtocol.getBusy() |
| | | && !liftProtocol.getPakMk() |
| | | && liftProtocol.getTaskNo() != 0) { |
| | | //还有未完成的命令 |
| | | executeWork(liftProtocol.getTaskNo()); |
| | | } |
| | | } catch (Exception e) { |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | initLift(); |
| | | } |
| | | } |
| | | |
| | | private void readStatus() { |
| | | try { |
| | | OperateResultExOne<byte[]> result = modbusTcpNet.Read("41117", (short) 50); |
| | | if (result.IsSuccess) { |
| | | //获取提升机数据 |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB82.4.0", (short) 10); |
| | | if (result1.IsSuccess) { |
| | | if (null == liftProtocol) { |
| | | liftProtocol = new LiftProtocol(); |
| | | liftProtocol.setLiftNo(slave.getId().shortValue()); |
| | | } |
| | | |
| | | //----------读取提升机状态----------- |
| | | //获取数据 |
| | | byte[] content = result.Content; |
| | | //提升机锁定 |
| | | liftProtocol.setLiftLock(CommonUtils.shortToBoolean(modbusTcpNet.getByteTransform().TransInt16(content, 0))); |
| | | //位置到达反馈 |
| | | liftProtocol.setPositionArrivalFeedback(modbusTcpNet.getByteTransform().TransInt16(content,2)); |
| | | |
| | | |
| | | byte b1 = modbusTcpNet.getByteTransform().TransByte(content, 5); |
| | | byte b2 = modbusTcpNet.getByteTransform().TransByte(content, 4); |
| | | int[] datas1 = CommonUtils.byteToBits(b1); |
| | | int[] datas2 = CommonUtils.byteToBits(b2); |
| | | //准备就绪 |
| | | liftProtocol.setReady(CommonUtils.intToBoolean(datas1[0])); |
| | | //运行中 |
| | | liftProtocol.setRunning(CommonUtils.intToBoolean(datas1[1])); |
| | | //联机/单机 |
| | | liftProtocol.setMode(CommonUtils.intToBoolean(datas1[2])); |
| | | //输送线前端光电有货 |
| | | liftProtocol.setLineFrontHasStock(CommonUtils.intToBoolean(datas1[3])); |
| | | //输送线正转反馈 |
| | | liftProtocol.setForwardRotationFeedback(CommonUtils.intToBoolean(datas1[4])); |
| | | //输送线反转反馈 |
| | | liftProtocol.setReverseFeedback(CommonUtils.intToBoolean(datas1[5])); |
| | | //输送线电机过载 |
| | | liftProtocol.setMotorOverload(CommonUtils.intToBoolean(datas1[6])); |
| | | //输送线末端光电有货 |
| | | liftProtocol.setLineEndHasStock(CommonUtils.intToBoolean(datas1[7])); |
| | | //进输送线卡托盘报警 |
| | | liftProtocol.setInConveyLineCardTrayAlarm(CommonUtils.intToBoolean(datas2[0])); |
| | | //出输送线卡托盘报警 |
| | | liftProtocol.setOutConveyLineCardTrayAlarm(CommonUtils.intToBoolean(datas2[1])); |
| | | //平台位置偏差报警 |
| | | liftProtocol.setPlatPositionDeviationAlarm(CommonUtils.intToBoolean(datas2[2])); |
| | | //平台扭矩偏差报警 |
| | | liftProtocol.setPlatTorqueDeviationAlarm(CommonUtils.intToBoolean(datas2[3])); |
| | | //平台四向车检测 |
| | | liftProtocol.setPlatShuttleCheck(CommonUtils.intToBoolean(datas2[4])); |
| | | |
| | | //未就绪状态 |
| | | liftProtocol.setNotReady(modbusTcpNet.getByteTransform().TransInt16(content,6)); |
| | | //伺服1错误 |
| | | liftProtocol.setServoError1(modbusTcpNet.getByteTransform().TransInt16(content,8)); |
| | | //伺服2错误 |
| | | liftProtocol.setServoError2(modbusTcpNet.getByteTransform().TransInt16(content,10)); |
| | | //伺服3错误 |
| | | liftProtocol.setServoError3(modbusTcpNet.getByteTransform().TransInt16(content,12)); |
| | | //伺服4错误 |
| | | liftProtocol.setServoError4(modbusTcpNet.getByteTransform().TransInt16(content,14)); |
| | | //提升机实际速度反馈 |
| | | liftProtocol.setLiftActualSpeed(modbusTcpNet.getByteTransform().TransInt16(content,16)); |
| | | |
| | | ///读取提升机状态-end |
| | | //读取4.0-4.7数据 |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 1); |
| | | //读取5.0-5.7数据 |
| | | boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, 1, 1); |
| | | //模式 |
| | | liftProtocol.setModel(status1[0]); |
| | | //忙闲 |
| | | liftProtocol.setBusy(!status1[1]); |
| | | //前超限 |
| | | liftProtocol.setFrontOverrun(status1[4]); |
| | | //后超限 |
| | | liftProtocol.setBackOverrun(status1[5]); |
| | | //左超限 |
| | | liftProtocol.setLeftOverrun(status1[6]); |
| | | //右超限 |
| | | liftProtocol.setRightOverrun(status1[7]); |
| | | //超高 |
| | | liftProtocol.setOverHeight(status2[0]); |
| | | //超重 |
| | | liftProtocol.setOverWeight(status2[1]); |
| | | //有托盘 |
| | | liftProtocol.setHasTray(status2[5]); |
| | | //有小车 |
| | | liftProtocol.setHasCar(status2[6]); |
| | | //设备故障 |
| | | liftProtocol.setDeviceError(status2[7]); |
| | | //任务号 |
| | | liftProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, 2)); |
| | | //目的地址 |
| | | liftProtocol.setDistAddress(siemensS7Net.getByteTransform().TransInt16(result1.Content, 4)); |
| | | //已完成任务号 |
| | | liftProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, 6)); |
| | | //当前楼层 |
| | | short lev = siemensS7Net.getByteTransform().TransInt16(result1.Content, 8); |
| | | if (lev >= 7 && lev <= 9) { |
| | | lev -= 2; |
| | | } else if (lev >= 12 && lev <= 14) { |
| | | lev -= 4; |
| | | } |
| | | liftProtocol.setLev(lev); |
| | | |
| | | //将提升机状态保存至数据库 |
| | | BasLiftService liftService = SpringUtils.getBean(BasLiftService.class); |
| | |
| | | basLift.setWrkNo(liftProtocol.getTaskNo().intValue()); |
| | | basLift.setUpdateTime(new Date()); |
| | | basLift.setPakMk(liftProtocol.getPakMk()); |
| | | basLift.setLiftLock(liftProtocol.getLiftLock()); |
| | | basLift.setPositionArrivalFeedback(liftProtocol.getPositionArrivalFeedback().intValue()); |
| | | basLift.setReady(liftProtocol.getReady()); |
| | | basLift.setRunning(liftProtocol.getRunning()); |
| | | basLift.setMode(liftProtocol.getMode()); |
| | | basLift.setLineFrontHasStock(liftProtocol.getLineFrontHasStock()); |
| | | basLift.setForwardRotationFeedback(liftProtocol.getForwardRotationFeedback()); |
| | | basLift.setReverseFeedback(liftProtocol.getReverseFeedback()); |
| | | basLift.setMotorOverload(liftProtocol.getMotorOverload()); |
| | | basLift.setLineEndHasStock(liftProtocol.getLineEndHasStock()); |
| | | basLift.setInConveyLineCardTrayAlarm(liftProtocol.getInConveyLineCardTrayAlarm()); |
| | | basLift.setOutConveyLineCardTrayAlarm(liftProtocol.getOutConveyLineCardTrayAlarm()); |
| | | basLift.setPlatPositionDeviationAlarm(liftProtocol.getPlatPositionDeviationAlarm()); |
| | | basLift.setPlatTorqueDeviationAlarm(liftProtocol.getPlatTorqueDeviationAlarm()); |
| | | basLift.setPlatShuttleCheck(liftProtocol.getPlatShuttleCheck()); |
| | | basLift.setNotReady(liftProtocol.getNotReady().intValue()); |
| | | basLift.setServoError1(liftProtocol.getServoError1().intValue()); |
| | | basLift.setServoError2(liftProtocol.getServoError2().intValue()); |
| | | basLift.setServoError3(liftProtocol.getServoError3().intValue()); |
| | | basLift.setServoError4(liftProtocol.getServoError4().intValue()); |
| | | basLift.setLiftActualSpeed(liftProtocol.getLiftActualSpeed().intValue()); |
| | | basLift.setModel(liftProtocol.getModel()); |
| | | basLift.setBusy(liftProtocol.getBusy()); |
| | | basLift.setFrontOverrun(liftProtocol.getFrontOverrun()); |
| | | basLift.setBackOverrun(liftProtocol.getBackOverrun()); |
| | | basLift.setLeftOverrun(liftProtocol.getLeftOverrun()); |
| | | basLift.setRightOverrun(liftProtocol.getRightOverrun()); |
| | | basLift.setOverHeight(liftProtocol.getOverHeight()); |
| | | basLift.setOverWeight(liftProtocol.getOverWeight()); |
| | | basLift.setHasTray(liftProtocol.getHasTray()); |
| | | basLift.setHasCar(liftProtocol.getHasCar()); |
| | | basLift.setDeviceError(liftProtocol.getDeviceError()); |
| | | basLift.setDistAddress(liftProtocol.getDistAddress().intValue()); |
| | | basLift.setCompleteTaskNo(liftProtocol.getCompleteTaskNo().intValue()); |
| | | basLift.setLev(liftProtocol.getLev().intValue()); |
| | | if (liftService.updateById(basLift)) { |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | // log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | } |
| | | |
| | | }else { |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】{1}提升机plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "提升机plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | } |
| | | Thread.sleep(200); |
| | | |
| | | //获取提升机站点数据 |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB82.14.0", (short) (10 * liftStaProtocols.size())); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 0; i < slave.getSta().size(); i++) { |
| | | LiftStaProtocol liftStaProtocol = liftStaProtocols.get(i); |
| | | int i1 = 0 + (i * 10); |
| | | int i2 = 1 + (i * 10); |
| | | //读取x4.0-x4.7数据 |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result2.Content, i1, 1); |
| | | //读取x5.0-x5.7数据 |
| | | boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result2.Content, i2, 1); |
| | | //模式 |
| | | liftStaProtocol.setModel(status1[0]); |
| | | //忙闲 |
| | | liftStaProtocol.setBusy(!status1[1]); |
| | | //有托盘 |
| | | liftStaProtocol.setHasTray(status1[2]); |
| | | //前超限 |
| | | liftStaProtocol.setFrontOverrun(status1[4]); |
| | | //后超限 |
| | | liftStaProtocol.setBackOverrun(status1[5]); |
| | | //左超限 |
| | | liftStaProtocol.setLeftOverrun(status1[6]); |
| | | //右超限 |
| | | liftStaProtocol.setRightOverrun(status1[7]); |
| | | //超高 |
| | | liftStaProtocol.setOverHeight(status2[0]); |
| | | //超重 |
| | | liftStaProtocol.setOverWeight(status2[1]); |
| | | //有小车 |
| | | liftStaProtocol.setHasCar(status2[6]); |
| | | //设备故障 |
| | | liftStaProtocol.setDeviceError(status2[7]); |
| | | //任务号 |
| | | liftStaProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 2)); |
| | | //已完成任务号 |
| | | liftStaProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 6)); |
| | | } |
| | | } |
| | | |
| | | Thread.sleep(100); |
| | | //获取提升机异常数据 |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB82.22.0", (short) 2); |
| | | if (result3.IsSuccess) { |
| | | liftProtocol.setErrorCode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));//错误码 |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | initLift(); |
| | | } |
| | | } |
| | | |
| | | private boolean write(LiftCommand command){ |
| | | private boolean write(NyLiftCommand command){ |
| | | if (null == command) { |
| | | News.error("提升机写入命令为空"); |
| | | return false; |
| | |
| | | command.setLiftNo(slave.getId().shortValue()); |
| | | short[] array = getCommandArr(command);//获取命令报文 |
| | | |
| | | try { |
| | | Thread.sleep(1000);//命令下发前休眠1s |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | |
| | | OperateResult result = modbusTcpNet.Write("41088", array); |
| | | OperateResult result = siemensS7Net.Write("DB83.0", array); |
| | | if (result != null && result.IsSuccess) { |
| | | liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间 |
| | | News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | |
| | | try { |
| | | Thread.sleep(1000);//命令下发后休眠 |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | |
| | | for (int i = 0; i < 5; i++) { |
| | | if (command.getRun().intValue() == 4 || command.getRun().intValue() == 5) { |
| | | break;//系统复位和链条停止转动不需要重发 |
| | | } |
| | | readStatus();//重新读取状态 |
| | | if (liftProtocol.getRunning()) { |
| | | break; |
| | | } |
| | | |
| | | //判断是否运行中,如不运行,重新下发命令 |
| | | result = modbusTcpNet.Write("41088", array); |
| | | News.info("提升机命令下发[id:{}] >>>>> {},次数:{}", slave.getId(), JSON.toJSON(command), i); |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2},次数:{}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command), i)); |
| | | try { |
| | | Thread.sleep(3000);//命令下发后休眠 |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | return true; |
| | | } else { |
| | | OutputQueue.LIFT.offer(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数:{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | |
| | | } |
| | | |
| | | //获取命令报文 |
| | | private short[] getCommandArr(LiftCommand command) { |
| | | private short[] getCommandArr(NyLiftCommand command) { |
| | | // 开始任务 |
| | | short[] array = new short[30]; |
| | | //开始运行 |
| | | array[0] = command.getRun(); |
| | | if (command.getDistPosition() != null) { |
| | | //目标位置 |
| | | array[1] = command.getDistPosition(); |
| | | short[] array = new short[4]; |
| | | if (command.getTaskModel() != null) { |
| | | //任务类型 |
| | | array[0] = command.getTaskModel(); |
| | | } |
| | | if (command.getSpeed() != null) { |
| | | //运行速度 |
| | | array[2] = command.getSpeed(); |
| | | if (command.getSourceSta() != null) { |
| | | //源站台编号 |
| | | array[1] = command.getSourceSta(); |
| | | } |
| | | if (command.getHeight2() != null) { |
| | | //二层高度设定 |
| | | array[3] = command.getHeight2(); |
| | | if (command.getTargetSta() != null) { |
| | | //目标站台编号 |
| | | array[2] = command.getTargetSta(); |
| | | } |
| | | if (command.getHeight3() != null) { |
| | | //三层高度设定 |
| | | array[4] = command.getHeight3(); |
| | | } |
| | | if (command.getHeight4() != null) { |
| | | //四层高度设定 |
| | | array[5] = command.getHeight4(); |
| | | } |
| | | if (command.getHeight5() != null) { |
| | | //四层高度设定 |
| | | array[6] = command.getHeight5(); |
| | | } |
| | | if (command.getLiftLockShortValue() != null) { |
| | | //提升机锁定 |
| | | array[29] = command.getLiftLockShortValue(); |
| | | } |
| | | |
| | | if (array[2] == 0) { |
| | | // 开始任务 |
| | | short[] tmp = new short[2]; |
| | | tmp[0] = array[0]; |
| | | tmp[1] = array[1]; |
| | | array = tmp; |
| | | if (command.getTaskNo() != null) { |
| | | //任务号 |
| | | array[3] = command.getTaskNo(); |
| | | } |
| | | return array; |
| | | } |
| | | |
| | | //分配任务 |
| | | private void assignWork(LiftAssignCommand assignCommand) { |
| | | //手动模式指令 |
| | | if (!assignCommand.getAuto()) { |
| | | LiftCommand command = new LiftCommand(); |
| | | //提升机当前楼层 |
| | | Short lev = liftProtocol.getLev(); |
| | | List<LiftCommand> commands = assignCommand.getCommands(); |
| | | if (commands == null) { |
| | | commands = new ArrayList<LiftCommand>(); |
| | | } |
| | | liftProtocol.setTaskNo(assignCommand.getTaskNo()); |
| | | switch (assignCommand.getTaskMode()) { |
| | | case 1://移动提升机 |
| | | command = getLiftUpDownCommand(assignCommand.getLev());//获取提升机上升下降命令 |
| | | break; |
| | | case 3://无货正转 |
| | | command = getLiftTurnCommand(3);//获取提升机转动命令 |
| | | break; |
| | | case 4://无货反转 |
| | | command = getLiftTurnCommand(4);//获取提升机转动命令 |
| | | break; |
| | | case 5://有货正转 |
| | | command = getLiftTurnCommand(1);//获取提升机转动命令 |
| | | break; |
| | | case 6://有货反转 |
| | | command = getLiftTurnCommand(2);//获取提升机转动命令 |
| | | break; |
| | | case 7://链条停止 |
| | | command = getLiftTurnCommand(5);//获取提升机转动命令 |
| | | break; |
| | | case 0://复位 |
| | | command = getResetCommand();//获取复位命令 |
| | | break; |
| | | default: |
| | | } |
| | | commands.add(command); |
| | | assignCommand.setCommands(commands); |
| | | } |
| | | |
| | | LiftRedisCommand redisCommand = new LiftRedisCommand(); |
| | | redisCommand.setLiftNo(assignCommand.getLiftNo());//提升机号 |
| | | redisCommand.setWrkNo(assignCommand.getTaskNo());//工作号 |
| | | redisCommand.setCommandStep(0);//命令执行步序 |
| | | redisCommand.setAssignCommand(assignCommand);//命令 |
| | | //任务数据保存到redis |
| | | redisUtil.set("lift_wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand)); |
| | | redisUtil.set(RedisKeyType.LIFT.key + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand)); |
| | | liftProtocol.setAssignCommand(assignCommand); |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING); |
| | | //执行下发任务 |
| | |
| | | return false; |
| | | } |
| | | |
| | | Object o = redisUtil.get("lift_wrk_no_" + wrkNo); |
| | | WrkMastMapper wrkMastMapper = SpringUtils.getBean(WrkMastMapper.class); |
| | | Object o = redisUtil.get(RedisKeyType.LIFT.key + wrkNo); |
| | | if (o == null) { |
| | | return false; |
| | | } |
| | | LiftRedisCommand redisCommand = JSON.parseObject(o.toString(), LiftRedisCommand.class); |
| | | List<LiftCommand> commands = redisCommand.getAssignCommand().getCommands(); |
| | | List<NyLiftCommand> commands = redisCommand.getAssignCommand().getCommands(); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | //总步序 |
| | | int size = commands.size(); |
| | | LiftAssignCommand assignCommand = redisCommand.getAssignCommand(); |
| | | |
| | | if (commandStep != 0) { |
| | | //判断上一条指令是否完成 |
| | | LiftCommand command = commands.get(commandStep - 1); |
| | | if (command.getRun().intValue() == 1) { |
| | | //提升机升降命令 |
| | | if (command.getDistPosition().intValue() == liftProtocol.getPositionArrivalFeedback().intValue()) { |
| | | //提升机目标楼层和实际楼层相同,则认定命令完成 |
| | | command.setComplete(true); |
| | | } |
| | | } else if (command.getRun().intValue() == 2 || command.getRun().intValue() == 3) { |
| | | //无货正转,有货正转 |
| | | if (!liftProtocol.getForwardRotationFeedback()) { |
| | | //输送线正转反馈不在运行中,认定命令完成 |
| | | command.setComplete(true); |
| | | } |
| | | } else if (command.getRun().intValue() == 6 || command.getRun().intValue() == 7) { |
| | | //有货反转,无货反转 |
| | | if (!liftProtocol.getReverseFeedback()) { |
| | | //输送线反转反馈不在运行中,认定命令完成 |
| | | command.setComplete(true); |
| | | } |
| | | } else if (command.getRun().intValue() == 4) { |
| | | //输送线停止 |
| | | if (!liftProtocol.getForwardRotationFeedback() && !liftProtocol.getReverseFeedback()) { |
| | | //输送线正转反转都不在运行中,认定命令完成 |
| | | command.setComplete(true); |
| | | } |
| | | } |
| | | //任务数据保存到redis |
| | | redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); |
| | | |
| | | if (!command.getComplete()) { |
| | | //上一条任务未完成,禁止下发命令 |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | //取出命令 |
| | | LiftCommand command = commands.get(commandStep); |
| | | if (command.getOperaStaNo() != null && command.getDevpId() != null) { |
| | | //站点和输送线ID不为null,需要下发站点指令调度指定站点进行链条转动 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, command.getDevpId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(command.getOperaStaNo().intValue()); |
| | | if (!staProtocol.isLiftArrival()) {//链条转动条件,需要有提升机到位信号 |
| | | liftProtocol.setPakMk(true); |
| | | return false; |
| | | } |
| | | staProtocol.setWorkNo(wrkNo);//设置任务号 |
| | | if (command.getStaNo() != null) { |
| | | staProtocol.setStaNo(command.getStaNo());//设置目标站 |
| | | } |
| | | NyLiftCommand command = commands.get(commandStep); |
| | | |
| | | if (command.getRotationDire() != null) { |
| | | staProtocol.setRotationDire(command.getRotationDire());//站点链条转动信号 |
| | | } |
| | | Integer devpId = command.getDevpId(); |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpId, new Task(3, staProtocol));//下发命令使输送线链条运转 |
| | | if (!redisCommand.getLiftNo().equals(liftProtocol.getLiftNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //下发命令 |
| | | if (!write(command)) { |
| | | News.error("提升机命令下发失败,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); |
| | | return false; |
| | | } |
| | | |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING); |
| | | News.info("提升机命令下发成功,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); |
| | | |
| | | //将标记置为true(防止重发) |
| | | liftProtocol.setPakMk(true); |
| | | |
| | | //保存数据到数据库做流水 |
| | | BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class); |
| | | if (liftOptService != null) { |
| | | short[] commandArr = getCommandArr(command);//获取命令报文 |
| | | BasLiftOpt opt = new BasLiftOpt( |
| | | redisCommand.getWrkNo().intValue(), |
| | | liftProtocol.getLiftNo().intValue(), |
| | | new Date(), |
| | | null, |
| | | null, |
| | | null, |
| | | JSON.toJSONString(command), |
| | | JSON.toJSONString(liftProtocol) |
| | | ); |
| | | opt.setDeviceWrk(command.getTaskNo().toString());//设备工作号 |
| | | liftOptService.insert(opt); |
| | | } |
| | | |
| | | //判断数据是否执行完成 |
| | | if (commandStep < size - 1) { |
| | | //更新redis数据 |
| | | //步序增加 |
| | | commandStep++; |
| | | redisCommand.setCommandStep(commandStep); |
| | | //任务数据保存到redis |
| | | redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); |
| | | }else { |
| | | News.info("提升机命令下发成功,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); |
| | | liftProtocol.setWrkTime(new Date());//更新工作时间 |
| | | //已执行完成 |
| | | //删除redis |
| | | redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo()); |
| | | |
| | | //将标记置为false(防止重发) |
| | | liftProtocol.setPakMk(false); |
| | | //对主线程抛出等待确认状态waiting |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING); |
| | | News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); |
| | | } |
| | | |
| | | //保存数据到数据库做流水 |
| | | BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class); |
| | | if (liftOptService != null) { |
| | | short[] commandArr = getCommandArr(command);//获取命令报文 |
| | | BasLiftOpt opt = new BasLiftOpt( |
| | | redisCommand.getWrkNo().intValue(), |
| | | redisCommand.getLiftNo().intValue(), |
| | | new Date(), |
| | | null, |
| | | null, |
| | | null, |
| | | JSON.toJSONString(command), |
| | | JSON.toJSONString(commandArr) |
| | | ); |
| | | liftOptService.insert(opt); |
| | | } |
| | | |
| | | //判断数据是否执行完成 |
| | | if (commandStep < size - 1) { |
| | | //更新redis数据 |
| | | //步序增加 |
| | | commandStep++; |
| | | redisCommand.setCommandStep(commandStep); |
| | | //任务数据保存到redis |
| | | redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); |
| | | }else { |
| | | //已执行完成 |
| | | //删除redis |
| | | redisUtil.del("lift_wrk_no_" + redisCommand.getWrkNo()); |
| | | |
| | | //对主线程抛出等待确认状态waiting |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING); |
| | | News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); |
| | | } |
| | | if (redisCommand.getAssignCommand().getTaskMode() == NyLiftTaskModelType.RESET.id.shortValue()) { |
| | | //复位命令 |
| | | //工作号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //令牌清零 |
| | | liftProtocol.setToken(0); |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 获取提升机解锁命令 |
| | | */ |
| | | public LiftCommand getUnlockCommand(Short liftNo) { |
| | | LiftCommand command = new LiftCommand(); |
| | | command.setRun((short) 0); |
| | | command.setLiftNo(liftNo); |
| | | command.setLiftLock(false); |
| | | return command; |
| | | } |
| | | //给提升机写入进出状态 |
| | | private void write2(HashMap<String,Object> data) { |
| | | // //出 |
| | | // status = true; |
| | | // //进 |
| | | // status = false; |
| | | int lev = Integer.parseInt(data.get("lev").toString()); |
| | | boolean status = Boolean.parseBoolean(data.get("status").toString()); |
| | | |
| | | /** |
| | | * 获取复位命令 |
| | | */ |
| | | public LiftCommand getResetCommand() { |
| | | LiftCommand command = new LiftCommand(); |
| | | command.setRun((short) 5); |
| | | command.setLiftLock(false); |
| | | return command; |
| | | } |
| | | |
| | | /** |
| | | * 获取提升机上升下降命令 |
| | | */ |
| | | public LiftCommand getLiftUpDownCommand(Integer lev) { |
| | | LiftCommand command = new LiftCommand(); |
| | | command.setRun((short) 1);//升降 |
| | | Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值 |
| | | command.setDistPosition(position); |
| | | // command.setSpeed((short) 200); |
| | | // command.setHeight2((short) 180); |
| | | // command.setHeight3((short) 1645); |
| | | // command.setHeight4((short) (2 * 1645)); |
| | | // command.setHeight5((short) (3 * 1645)); |
| | | return command; |
| | | } |
| | | |
| | | /** |
| | | * 获取提升机上升下降命令 |
| | | */ |
| | | public LiftCommand getLiftUpDownCommand(Short liftNo, Short taskNo, Integer lev) { |
| | | LiftCommand command = new LiftCommand(); |
| | | Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值 |
| | | command.setRun((short) 1);//升降 |
| | | command.setLiftNo(liftNo);//提升机号 |
| | | command.setTaskNo(taskNo);//任务号 |
| | | command.setDistPosition(position);//目标楼层 |
| | | // command.setSpeed((short) 200); |
| | | // command.setHeight2((short) 180); |
| | | // command.setHeight3((short) 1645); |
| | | // command.setHeight4((short) 3290); |
| | | // command.setHeight5((short) 4945); |
| | | return command; |
| | | } |
| | | |
| | | /** |
| | | * 获取提升机转动命令,direction:1=》有货正转,2=》有货反转,3=>无货正转,4=>无货反转 |
| | | */ |
| | | public LiftCommand getLiftTurnCommand(Integer direction) { |
| | | LiftCommand command = new LiftCommand(); |
| | | Short run = 0; |
| | | switch (direction) { |
| | | case 1: |
| | | run = 6;//有货正转 |
| | | break; |
| | | case 2: |
| | | run = 3;//有货反转 |
| | | break; |
| | | case 3: |
| | | run = 2;//无货正转 |
| | | break; |
| | | case 4: |
| | | run = 7;//无货反转 |
| | | break; |
| | | case 5: |
| | | run = 4;//链条停止 |
| | | } |
| | | command.setRun(run); |
| | | return command; |
| | | } |
| | | |
| | | /** |
| | | * 获取提升机转动命令,direction:1=》有货正转,2=》有货反转 |
| | | */ |
| | | public LiftCommand getLiftTurnCommand(Short liftNo, Short taskNo, Integer direction) { |
| | | LiftCommand command = new LiftCommand(); |
| | | Short run = 0; |
| | | switch (direction) { |
| | | case 1: |
| | | run = 6;//有货正转 |
| | | break; |
| | | case 2: |
| | | run = 3;//有货反转 |
| | | break; |
| | | case 3: |
| | | run = 2;//无货正转 |
| | | break; |
| | | case 4: |
| | | run = 7;//无货反转 |
| | | break; |
| | | case 5: |
| | | run = 4;//链条停止 |
| | | } |
| | | command.setRun(run); |
| | | command.setLiftNo(liftNo);//提升机号 |
| | | command.setTaskNo(taskNo);//任务号 |
| | | return command; |
| | | } |
| | | |
| | | /** |
| | | * 初始化提升机 |
| | | */ |
| | | private void initLift() { |
| | | this.connect(); |
| | | if (null == liftProtocol) { |
| | | liftProtocol = new LiftProtocol(); |
| | | ArrayList<String> list = new ArrayList<String>(){{ |
| | | add("83.8.0"); |
| | | add("83.8.1"); |
| | | add("83.8.2"); |
| | | add("83.8.3"); |
| | | add("83.8.4"); |
| | | add("83.8.5"); |
| | | add("83.8.6"); |
| | | add("83.8.7"); |
| | | add("83.9.0"); |
| | | add("83.9.1"); |
| | | }}; |
| | | OperateResult result = siemensS7Net.Write("DB" + list.get(lev - 1), status); |
| | | if (result != null && result.IsSuccess) { |
| | | News.info("提升机命令下发[id:{}]", slave.getId()); |
| | | } else { |
| | | News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | } |
| | | |