自动化立体仓库 - WCS系统
Junjie
2023-07-19 c605b435cb4be68de70c822162a96e9a78f45a88
src/main/java/com/zy/asrs/utils/Utils.java
@@ -3,7 +3,29 @@
import com.alibaba.fastjson.JSON;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.service.impl.MainServiceImpl;
import com.zy.common.model.NavigateNode;
import com.zy.common.model.enums.NavigationMapType;
import com.zy.common.service.CommonService;
import com.zy.common.utils.NavigateMapData;
import com.zy.common.utils.NavigatePositionConvert;
import com.zy.common.utils.NavigateUtils;
import com.zy.core.Slave;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.ShuttleRunDirection;
import com.zy.core.enums.ShuttleTaskModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.ShuttleSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.ShuttleAssignCommand;
import com.zy.core.model.command.ShuttleCommand;
import com.zy.core.model.protocol.ShuttleProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.ShuttleThread;
import java.text.DecimalFormat;
import java.util.ArrayList;
@@ -309,6 +331,26 @@
        return staNo;
    }
    //提升机位置反馈转换出入库站点库位号
    public static String liftArrivalToOutInStaLocNo(Short liftArrival) {
        String locNo = null;
        switch (liftArrival) {
            case 1:
                locNo = "1800201";
                break;
            case 4:
                locNo = "1800202";
                break;
            case 8:
                locNo = "1800203";
                break;
            case 16:
                locNo = "1800204";
                break;
        }
        return locNo;
    }
    //楼层转换对应出入库站点库位号
    public static String levToOutInStaLocNo(Integer lev) {
        String locNo = null;
@@ -368,4 +410,201 @@
        return result;
    }
    //获取除白名单外的指定楼层全部穿梭车xy坐标点
    public static List<int[]> getShuttlePoints(Integer whiteShuttle, Integer lev) {
        SlaveProperties slaveProperties = SpringUtils.getBean(SlaveProperties.class);
        ArrayList<int[]> list = new ArrayList<>();
        for (ShuttleSlave slave : slaveProperties.getShuttle()) {
            if (slave.getId().intValue() == whiteShuttle) {
                continue;//跳过白名单
            }
            //获取穿梭车所在节点位置
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
            if (shuttleThread == null) {
                continue;
            }
            ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            if (shuttleProtocol == null) {
                continue;
            }
            if (shuttleProtocol.getLocNo() == null) {
                continue;
            }
            if (lev != Utils.getLev(shuttleProtocol.getLocNo())) {
                continue;//楼层不同
            }
            int[] xyPosition = NavigatePositionConvert.positionToXY(shuttleProtocol.getLocNo());//通过库位号获取xy坐标
            list.add(xyPosition);
        }
        return list;
    }
    //检测穿梭车行走路径,是否存在其他小车,如有其他小车则进行调离
    public static boolean checkShuttlePath(List<NavigateNode> nodes, Integer shuttleId) {
        boolean flag = false;
        int shuttleX = -1;
        int shuttleY = -1;
        int shuttleZ = -1;
        LocMastService locMastService = SpringUtils.getBean(LocMastService.class);
        if (nodes == null) {
            return false;
        }
        if (nodes.size() == 0) {
            return false;
        }
        NavigateMapData mapData = new NavigateMapData(nodes.get(0).getZ());//获取地图数据
        int[][] data = mapData.getData(-1, null, Utils.getShuttlePoints(shuttleId, nodes.get(0).getZ()));
        for (NavigateNode node : nodes) {
            int x = node.getX();
            int y = node.getY();
            if (data[x][y] == 66) {//判断该路径是否有小车
                flag = true;//存在小车
                shuttleX = x;
                shuttleY = y;
                shuttleZ = node.getZ();
                break;
            }
        }
        if (flag) {
            //检测到路径存在其他小车
            //搜索一条没有小车的空巷道
            //获取小车坐标二维码
            Short shuttlePosition = NavigatePositionConvert.xyToPosition(shuttleX, shuttleY, shuttleZ);
            LocMast shuttleLocMast = locMastService.queryByQrCode(String.valueOf(shuttlePosition));
            //获取小车线程
            SlaveProperties slaveProperties = SpringUtils.getBean(SlaveProperties.class);
            ShuttleThread currentShuttleThread = null;
            for (ShuttleSlave slave : slaveProperties.getShuttle()) {
                //获取穿梭车所在节点位置
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
                if (shuttleThread == null) {
                    continue;
                }
                ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
                if (shuttleProtocol == null) {
                    continue;
                }
                if (shuttleProtocol.getCurrentCode().intValue() == Integer.parseInt(shuttleLocMast.getQrCodeValue())) {
                    //小车坐标和线程获取的小车坐标一致
                    currentShuttleThread = shuttleThread;
                    break;
                }
            }
            if (currentShuttleThread == null) {
                //没找到小车
                return false;
            }
            ShuttleProtocol shuttleProtocol = currentShuttleThread.getShuttleProtocol();
            if (!shuttleProtocol.isIdle()) {
                return false;//被调度的小车处于工作状态,禁止触发避让任务
            }
            //搜索一条没有小车的空巷道,并调度小车
            ShuttleAssignCommand assignCommand = Utils.searchEmptyGroupToMoveShuttle(shuttleZ, shuttleId, currentShuttleThread, null);//shuttleId搜索时需要排除的车辆id,currentShuttleThread是需要被调度的车辆线程
            if (assignCommand == null) {
                return false;
            }
            //下发任务
            MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand));
            return false;
        }
        return true;
    }
    //搜索一条没有小车的空巷道,并返回移动小车的命令
    public static ShuttleAssignCommand searchEmptyGroupToMoveShuttle(int z, Integer currentShuttleId, ShuttleThread shuttleThread, String startLocNo) {
        LocMastService locMastService = SpringUtils.getBean(LocMastService.class);
        MainServiceImpl mainServiceImpl = SpringUtils.getBean(MainServiceImpl.class);
        CommonService commonService = SpringUtils.getBean(CommonService.class);
        if (shuttleThread == null) {
            return null;
        }
        ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
        if (shuttleProtocol == null) {
            return null;
        }
        NavigateMapData mapData = new NavigateMapData(z);//获取地图数据
        int[][] data = mapData.getData(-1, null, currentShuttleId == null ? null : Utils.getShuttlePoints(0, z));//载入全部车辆
        int distY = -1;
        int distX = -1;
        int distZ = -1;
        for (int y = 3; y <= 25; y++) {
            boolean searchFlag = true;
            for (int x = 20; x <= 23; x++) {
                if (data[x][y] < 0 || data[x][y] == 66) {
                    searchFlag = false;//该巷道有禁用节点或有小车
                    break;
                }
            }
            if (searchFlag) {
                //搜索出空巷道
                distY = y;
                distX = 20;
                distZ = z;
                break;
            }
        }
        if (distY != -1) {
            //获取避让坐标二维码
            Short distPosition = NavigatePositionConvert.xyToPosition(distX, distY, distZ);
            LocMast distLocMast = locMastService.queryByQrCode(String.valueOf(distPosition));
            if (distLocMast == null) {
                return null;
            }
            if (startLocNo == null) {
                //获取小车坐标二维码
                LocMast shuttleLocMast = locMastService.queryByQrCode(String.valueOf(shuttleProtocol.getCurrentCode()));
                if (shuttleLocMast == null) {
                    return null;
                }
                startLocNo = shuttleLocMast.getLocNo();
            }
            //创建分配命令
            ShuttleAssignCommand assignCommand = new ShuttleAssignCommand();
            assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号
            assignCommand.setTaskNo((short) commonService.getWorkNo(7));//任务号
            assignCommand.setTaskMode(ShuttleTaskModeType.AVOID.id.shortValue());//避让任务
            assignCommand.setSourceLocNo(startLocNo);//源库位
            //分配目标库位
            shuttleProtocol.setLocNo(distLocMast.getLocNo());
            //目标库位
            assignCommand.setLocNo(distLocMast.getLocNo());
            //小车移动到目标位置
            List<ShuttleCommand> commands = mainServiceImpl.shuttleAssignCommand(startLocNo, distLocMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread);
            if (commands == null) {
                return null;
            }
            assignCommand.setCommands(commands);
            return assignCommand;
        }
        return null;
    }
}