| | |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.locToLoc(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务 |
| | | continue; |
| | | } |
| | | } |
| | | continue; |
| | | } |
| | | if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } else { |
| | |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | public boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMast.setIoPri((double) 9998); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 判断是否为穿梭库 |
| | | if (!locMastService.isShuttle(wrkMast.getLocNo())) { |
| | | if (!locMastService.isShuttle(wrkMast.getSourceLocNo())) { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(20D); |
| | | waitWrkMast.setIoPri(wrkMast.getIoPri() + 1); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } else { |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | @Deprecated |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(locNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(locNo)) { |
| | | return steThread; |
| | | } |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | int lev = locMast.getLev1(); |
| | | int bay = locMast.getBay1(); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 待机 |
| | | * 等待堆垛机搬运 |
| | | * 让小车行走至待机位 |
| | | */ |
| | | public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 如果处于待机位 |
| | | if (steProtocol.locaType.equals(SteLocaType.A_WAITING) || steProtocol.locaType.equals(SteLocaType.B_WAITING)) { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 行走至待机位 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset.toString())) { |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge.toString()); |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | locNo = SteChargeType.FIRST.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.FIRST; |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) { |
| | | steCharge = first; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge1) { |
| | | locNo = SteChargeType.SECOND.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.SECOND; |
| | | SteChargeType second = SteChargeType.SECOND; |
| | | locNo = second.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | steCharge = second; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge2) { |
| | | locNo = SteChargeType.THIRD.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.THIRD; |
| | | SteChargeType third = SteChargeType.THIRD; |
| | | locNo = third.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | steCharge = third; |
| | | break; |
| | | } |
| | | } |
| | |
| | | String chargeLocNo = steCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 小车处于通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(channelLocNo) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(channelLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(channelLocNo)) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车充电阻断,原因:通道存在{}号穿梭车!", wrkCharge.getSteNo(), otherSte); |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 21.准备充电 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | |
| | | } else { |
| | | // filter |
| | | if (wrkCharge == null || (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1)) { |
| | | continue; |
| | | } |
| | | break; |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("loopSteCharge fail", e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | /** |
| | | * 执行小车充电任务 |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (null == wrkCharge) { return; } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | return; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | wrkCharge.setWrkSts(30L); |
| | | wrkChargeMapper.updateById(wrkCharge); |
| | | return; |
| | | } |
| | | try { |
| | | // filter |
| | | if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { continue; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { return; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("fail", e); |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("executeSteCharge fail", e); |
| | | } |
| | | } |
| | | |
| | |
| | | */ |
| | | public synchronized void queryChargeLocOfComplete() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge.toString())) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { return; } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // 检索充电桩 |
| | | for (SteChargeType value : SteChargeType.values()) { |
| | |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | continue; |
| | | } |
| | | // 1号充电桩 |
| | | if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | if (steProtocol.getCharge() < 99) { |
| | | continue; |
| | | } |
| | | // 2号充电桩 |
| | | if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | if (steProtocol.getMode() == 0) { |
| | | continue; |
| | | } |
| | | // 3号充电桩 |
| | | if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | if (!steProtocol.getStatusType().equals(SteStatusType.IDLE)) { |
| | | continue; |
| | | } |
| | | // 小车是否处于充电状态 |
| | | if (steProtocol.getChargeStatus() == 1) { |
| | | continue; |
| | | } |
| | | // // 1号充电桩 |
| | | // if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | // continue; |
| | | // } |
| | | // // 2号充电桩 |
| | | // if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | // continue; |
| | | // } |
| | | // // 3号充电桩 |
| | | // if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | // continue; |
| | | // } |
| | | // // 小车是否处于充电状态 |
| | | // if (steProtocol.getChargeStatus() == 1) { |
| | | // continue; |
| | | // } |
| | | // case 1 : 自动充电开 馈电 × |
| | | // case 2 : 自动充电开 满电 ✔ |
| | | // case 3 : 自动充电关 馈电 ✔ |
| | |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset.toString()); |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset); |
| | | |
| | | if (wrkCharge == null) { |
| | | // 开始穿梭车复位任务 |
| | |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset.toString()); |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset); |
| | | if (wrkCharge == null) { return; } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosX(steProtocol.getRow()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue()); // 目标库位排 |
| | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | if (null != loc) { |
| | | break; |