#

zjj

2024-01-17 c0fa9d25de6a617372da05be72d9eb821aa3dbc1

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -106,6 +106,57 @@
                }
                String barcode = barcodeThread.getBarcode();



                // 获取入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 尺寸检测异常
                boolean back = false;
                String errMsg = "异常：";
                if (staProtocol.isFrontErr()) {
                    errMsg = errMsg+"前超限；";
                    back = true;
                }
                if (staProtocol.isBackErr()) {
                    errMsg = errMsg+"后超限";
                    back = true;
                }
                if (staProtocol.isHighErr()) {
                    errMsg = errMsg+"高超限";
                    back = true;
                }
                if (staProtocol.isLeftErr()) {
                    errMsg = errMsg+"左超限";
                    back = true;
                }
                if (staProtocol.isRightErr()) {
                    errMsg = errMsg+"右超限";
                    back = true;
                }
                if (staProtocol.isWeightErr()) {
                    errMsg = errMsg+"超重";
                    back = true;
                }
                if (staProtocol.isBarcodeErr()) {
                    errMsg = errMsg+"扫码失败";
                    back = true;
                }
                // 退回
                if (back) {
                    // led 异常显示
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                    if (ledThread != null) {
                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                    }
                    continue;
                }

                if (!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
@@ -120,16 +171,6 @@
//                    }
                    continue;
                }

                // 获取入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
@@ -179,7 +220,6 @@
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        param.setFull(staProtocol.isFull());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -211,6 +251,12 @@
//                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
//                            }
                            log.error(barcode + "托盘识别异常，请先进行组托！");
                            // led 异常显示
                            ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        } else {
                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
@@ -323,7 +369,7 @@
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && staProtocol.isPakMk()
                        && staProtocol.getWorkNo() == 9991) {
                        && staProtocol.getWorkNo() == 9999) {
//                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                    if (barcode.equals("") || barcode.equals("99999999")) {
@@ -343,8 +389,9 @@
                        continue;
                    }

                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                    ledThread.errorReset();
//                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                    WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode));

                    if (wrkMast == null) {
                        wrkMast = wrkMastMapper.selectPickStep(barcode);
                    }
@@ -428,6 +475,8 @@
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        log.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
                    }else {
                        ledThread.errorReset();
                    }

                }
@@ -811,7 +860,7 @@
                        LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                        // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬！
                        if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                            if (null == waitWrkMast) {
                                log.error("{}库位异常，未检索到相应工作档！", shallowLocNo);
                            } else {
@@ -842,7 +891,7 @@
                            log.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                            continue;
                        } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) {
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                            if (null != waitWrkMast && (waitWrkMast.getWrkSts() == 4 || waitWrkMast.getWrkSts() == 5)) {
                                continue;
                            }
@@ -1247,6 +1296,7 @@
                // 获取空板入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed());
                if (staProtocol == null) {
                    continue;
                } else {
@@ -1257,6 +1307,13 @@
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990
                        && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
                    List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                            .eq("sta_no", emptyInSta.getStaNo())
                            .eq("io_type", 10)
                            .eq("wrk_sts", 2));
                    if (!Cools.isEmpty(wrkMasts)){
                        continue;
                    }
                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);

@@ -1273,7 +1330,7 @@
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                            ledThread.errorReset();
                            // 更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
@@ -1414,7 +1471,7 @@
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) { continue; }
                if (staProtocol.getWorkNo() != 0) {
                if (staProtocol.getWorkNo() != 0 || staProtocol.isErr()) {
                    reset = false;
                    break;
                }
@@ -2211,4 +2268,141 @@
        }
    }

    /**
     * 扫描碟盘机自动入库空托盘
     */
    public synchronized void autoEmptyIn() {
        for (DevpSlave slave : slaveProperties.getDevp()) {
            for (DevpSlave.Sta sta : slave.getAutoEmptyIn()) {
                // 获取空板入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, slave.getId());
                StaProtocol staProtocol = devpThread.getStation().get(sta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }

                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyInPalletRequire() && staProtocol.getWorkNo() == 0) {
                    List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("type_no", 10).eq("stn_no", sta.getStaNo()));
                    for (StaDesc staDesc:staDescs){

                        BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", staDesc.getCrnStn()));

                        if (basDevp.getAutoing().equals("Y") && basDevp.getLoading().equals("N")
                                && basDevp.getWrkNo() == 0 && basDevp.getCanining().equals("Y")){
//                             更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo((short) 9997);
//                            staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                            staProtocol.setStaNo((short) 1013);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol));
                            if (!result) {
                                throw new CoolException("更新plc站点信息失败");
                            }
                            return;
                        }

                    }


//                    try {
//                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//
//                        SearchLocParam param = new SearchLocParam();
//                        param.setIoType(10);
//                        param.setSourceStaNo(sta.getStaNo());
//                        param.setLocType1(locTypeDto.getLocType1());
//                        String response = new HttpHandler.Builder()
//                                .setUri(wmsUrl)
//                                .setPath("/rpc/pakin/loc/v1")
//                                .setJson(JSON.toJSONString(param))
//                                .build()
//                                .doPost();
//                        JSONObject jsonObject = JSON.parseObject(response);
//                        if (jsonObject.getInteger("code").equals(200)) {
//                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
//
//                            // 更新站点信息 且 下发plc命令
//                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
//                            staProtocol.setStaNo(dto.getStaNo().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                throw new CoolException("更新plc站点信息失败");
//                            }
//                        } else {
//                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
//                        }
//                    } catch (Exception e) {
//                        e.printStackTrace();
//                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                    }
                }
            }
        }
    }

    /**
     * 扫描拆盘机自动出库空托盘
     */
    public synchronized void autoEmptyOut() {
        for (DevpSlave slave : slaveProperties.getDevp()) {
            for (DevpSlave.Sta sta : slave.getAutoEmptyOut()) {
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, slave.getId());
                StaProtocol staProtocol = devpThread.getStation().get(sta.getStaNo());
                if (staProtocol == null) {
                    return;
                } else {
                    staProtocol = staProtocol.clone();
                }

                if (staProtocol.isAutoing()  //自动
                        && !staProtocol.isLoading()  //无物
                        && staProtocol.isEmptyOutPalletRequire()  //空托盘需求信号
//                        && staProtocol.isEmptyMk()
                        && staProtocol.getWorkNo() == 0
                ) {
                    WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(sta.getStaNo());
                    if (null != pakoutEmpty) {
                        return;
                    }
                    List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("stn_no", sta.getStaNo()));
                    for (StaDesc staDesc: staDescs){
                        BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", staDesc.getCrnNo()));
                        if (!basCrnp.getCrnSts().equals(3) || basCrnp.getCrnErr() != 0){
                            continue;
                        }
                        try {
                            HashMap<String, Object> map = new HashMap<>();
                            map.put("crnNo", staDesc.getCrnNo());//目标站
                            String response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setParams(map)
                                    .setPath("/rpc/auto/emptyOut/v1")
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                JSONObject data = (JSONObject) jsonObject.get("data");
                                log.info((String) data.get("msg"));
                                return;
                            } else {
                                log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/auto/emptyOut/v1","", response);
                            }
                        } catch (Exception e) {
                            e.printStackTrace();
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        }
                    }

                }
            }

        }

    }

}