自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-12-20 c0cfe836fba8c4fd03b21ad66d77aa984c210117
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -6,16 +6,16 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.BasCrnErrorMapper;
import com.zy.asrs.mapper.WrkChargeMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.mapper.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.MatDto;
import com.zy.common.model.SearchLocParam;
import com.zy.common.model.StartupDto;
import com.zy.common.model.enums.WrkChargeType;
import com.zy.common.service.CommonService;
import com.zy.common.service.erp.ErpService;
import com.zy.common.utils.CollectionUtils;
import com.zy.common.utils.HttpHandler;
import com.zy.core.CrnThread;
@@ -38,7 +38,6 @@
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Async;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
@@ -92,6 +91,12 @@
    private CommonService commonService;
    @Autowired
    private WrkChargeMapper wrkChargeMapper;
    @Autowired
    private ErpService erpService;
    @Autowired
    private OrderMapper orderMapper;
    @Autowired
    private OrderDetlMapper orderDetlMapper;
    /**
     * 组托
@@ -117,6 +122,54 @@
                        && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999))
                        && staProtocol.isPakMk()) {
                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (!back && staProtocol.isWeightErr()) {
                        errMsg = "超重";
                        back = true;
                    }
                    if (!back && staProtocol.isBarcodeErr()) {
                        errMsg = "扫码失败";
                        back = true;
                    }
                    // 退回
                    if (back) {
                        log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                        staProtocol.setWorkNo((short) 32002);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        if (ledThread != null) {
                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                        }
                        continue;
                    }
                    // 获取条码扫描仪信息
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                    if (barcodeThread == null) {
@@ -126,7 +179,7 @@
                    if(!Cools.isEmpty(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setWorkNo((short) 32002);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -140,7 +193,7 @@
                            continue;
                        }
                    } else {
                        staProtocol.setWorkNo((short) 9995);
                        staProtocol.setWorkNo((short) 32002);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -155,16 +208,16 @@
                    }
                    // 过滤盘点/拣料/并板任务
                    if (null != wrkMastMapper.selectPickStepByBarcode(barcode)) {
                        continue;
                    }
//                    if (null != wrkMastMapper.selectPickStepByBarcode(barcode)) {
//                        continue;
//                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
                    }
//                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
//                    if (wrkMast != null) {
//                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
//                        continue;
//                    }
                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -172,7 +225,7 @@
                        param.setBarcode(barcode);
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
//                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -203,7 +256,7 @@
                            }
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else if (code == 700) {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setWorkNo((short) 32002);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -227,6 +280,7 @@
     * wms入库
     * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2
     */
    @Deprecated
    public void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -246,6 +300,55 @@
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999))
                        && staProtocol.isPakMk()) {
                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (!back && staProtocol.isWeightErr()) {
                        errMsg = "超重";
                        back = true;
                    }
                    if (!back && staProtocol.isBarcodeErr()) {
                        errMsg = "扫码失败";
                        back = true;
                    }
                    // 退回
                    if (back) {
                        log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                        staProtocol.setWorkNo((short) 32002);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        if (ledThread != null) {
                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                        }
                        continue;
                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo());
                    if (wrkMast == null) { continue; }
@@ -273,63 +376,9 @@
    }
    /**
     * 拣料、并板、盘点再入库 【第1阶段】
     * 拣料、并板、盘点再入库
     */
    public synchronized void stnToCrnStnPick0(){
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历拣料入库口
            for (DevpSlave.Sta pickSta : devp.getPickOutSta()) {
                // 获取拣料入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && staProtocol.getWorkNo() > 0
                        && staProtocol.isPakMk()) {
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo());
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
                    }
                    short staNo;
                    switch (wrkMast.getSourceStaNo()) {
                        case 104:
                        case 108:
                            staNo = 103;
                            break;
                        case 204:
                        case 208:
                            staNo = 203;
                            break;
                        default:
                            log.error("{}任务再入库失败,系统数据异常!", wrkMast.getWrkNo());
                            continue;
                    }
                    // 更新站点信息 且 下发plc命令
//                    staProtocol.setWorkNo((short) 9994);
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(staNo);
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId());
                    }
                }
            }
        }
    }
    /**
     * 拣料、并板、盘点再入库【第2阶段】
     */
    public synchronized void stnToCrnStnPick1(){
    public synchronized void stnToCrnStnPick(){
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历拣料入库口
            for (DevpSlave.Sta pickSta : devp.getPickInSta()) {
@@ -346,65 +395,63 @@
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        // 0 - 9990 或者 9996
                        && ((staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) || staProtocol.getWorkNo() == 9996)
                        && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990)
                        && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue())
                        && staProtocol.isPakMk()){
                    // 获取条码扫描仪信息
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
                    if (barcodeThread == null) {
                        continue;
                    }
//                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
//                    if (barcodeThread == null) {
//                        continue;
//                    }
                    WrkMast wrkMast = null;
                    if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) {
                        wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo());
                        if (null == wrkMast) {
                            log.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo());
                        }
                    }
                    if (staProtocol.getWorkNo() == 9996) {
                        String barcode = barcodeThread.getBarcode();
                        if(!Cools.isEmpty(barcode)) {
                            log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
                            if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                                staProtocol.setWorkNo((short) 9995);
                                staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                // led 异常显示
                                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                                if (ledThread != null) {
                                    String errorMsg = "扫码失败,请重试";
                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                                }
                                continue;
                            }
                        } else {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            // led 异常显示
                            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = "扫码失败,请重试";
                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                            }
                            continue;
                        }
                        wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode);
                        if (null == wrkMast) {
                            log.error("{}条码错误,暂无拣料任务!", barcode);
                        }
                    }
                    if (wrkMast == null) {
                        // 无拣料数据
                    } else {
                        continue;
                    }
//                    if (staProtocol.getWorkNo() == 9996) {
//                        String barcode = barcodeThread.getBarcode();
//                        if(!Cools.isEmpty(barcode)) {
//                            log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                            if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
//                                staProtocol.setWorkNo((short) 32002);
//                                staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                                devpThread.setPakMk(staProtocol.getSiteId(), false);
//                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//
//                                // led 异常显示
//                                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
//                                if (ledThread != null) {
//                                    String errorMsg = "扫码失败,请重试";
//                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                                }
//                                continue;
//                            }
//                        } else {
//                            staProtocol.setWorkNo((short) 32002);
//                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//
//                            // led 异常显示
//                            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
//                            if (ledThread != null) {
//                                String errorMsg = "扫码失败,请重试";
//                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                            }
//                            continue;
//                        }
//                        wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode);
//                        if (null == wrkMast) {
//                            log.error("{}条码错误,暂无拣料任务!", barcode);
//                        }
//                    }
                    if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107)
                        || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) {
                        continue;
@@ -417,7 +464,7 @@
                        param.setWrkNo(wrkMast.getWrkNo());
                        param.setIoType(wrkMast.getIoType());
                        param.setSourceStaNo(pickSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
//                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -468,27 +515,6 @@
                            if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                            }
                            // 修改源库位状态 O.空库位
                            LocMast locMast = locMastService.selectById(sourceLocNo);
                            locMast.setLocSts("O");
                            locMast.setModiTime(new Date());
                            if (!locMastService.updateById(locMast)) {
                                throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位");
                            }
                            // 修改目标库位状态 Q.拣料/盘点/并板再入库
                            locMast = locMastService.selectById(wrkMast.getLocNo());
                            locMast.setLocSts("Q");
                            locMast.setModiTime(new Date());
                            if (!locMastService.updateById(locMast)) {
                                throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库");
                            }
                            // 库存明细转移
                            if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) {
                                throw new CoolException(wrkMast.getWrkNo() + "任务库存明细转移失败!!!");
                            }
                            // 条码设备处理
                            barcodeThread.setBarcode("");
                            // 更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
@@ -508,7 +534,7 @@
                            }
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setWorkNo((short) 32002);
                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -524,7 +550,6 @@
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                        continue;
                    }
                }
@@ -536,7 +561,6 @@
    /**
     * 堆垛机站出库到出库站
     */
    @Async
    public void crnStnToOutStn() {
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
@@ -642,7 +666,7 @@
                    }
                }
                // 库位移转
                this.locToLoc(crn, crnProtocol);
//                this.locToLoc(crn, crnProtocol);
            }
        }
    }
@@ -673,6 +697,15 @@
//                log.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo());
                continue;
            }
            // 同库位组进行校验
            List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo());
            if (!Cools.isEmpty(groupLocNo)) {
                if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) {
                    continue;
                }
            }
            if (wrkMast.getWrkSts() < 3) {
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable()
                        && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) {
@@ -731,9 +764,9 @@
                                        log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo());
                                    }
                                    //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务
                                    continue;
                                }
                            }
                            continue;
                        }
                        if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
                            // 此标记避免多次执行移库任务
@@ -776,8 +809,9 @@
                        wrkMast.setModiTime(now);
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo());
                        } else {
                            return true;
                        }
                        return true;
                    }
                }
            } else {
@@ -792,11 +826,13 @@
                            // 没有其他任务
                            if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) {
                                this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo());
                                return true;
                            }
                        }
                        // 小车搬走
                        if (wrkMast.getWrkSts() == 3L) {
                            this.carMoveOut(wrkMast, steNo, crnProtocol);
                            return true;
                        }
                        // 没有小车
                    } else {
@@ -833,8 +869,9 @@
                                wrkMast.setModiTime(now);
                                if (wrkMastMapper.updateById(wrkMast) == 0) {
                                    log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo());
                                } else {
                                    return true;
                                }
                                return true;
                            }
                        }
@@ -846,11 +883,13 @@
                    Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo());
                    // 有小车
                    if (steNo != null) {
                        // 小车行走到堆垛机待搬移点
                        // 小车行走到待机位
                        if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) {
                            // 没有其他任务
                            if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) {
                                this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo());
                            } else {
                                return true;
                            }
                        }
                        // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入  ===>> 7.吊车入库中
@@ -887,8 +926,9 @@
                                    wrkMast.setModiTime(now);
                                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                                        log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo());
                                    } else {
                                        return true;
                                    }
                                    return true;
                                }
                            }
                        }
@@ -902,12 +942,14 @@
                                if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) {
                                    // 让小车等待搬运待续
                                    this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo());
                                    return true;
                                }
                            }
                        }
                        // 堆垛机搬运小车
                        if (wrkMast.getWrkSts() == 3L) {
                            this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol);
                            return true;
                        }
                    }
                }
@@ -920,7 +962,7 @@
    /**
     * 出库  ===>>  库位到堆垛机站
     */
    public boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11(生成出库ID)的出库工作档
            WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo());
@@ -938,6 +980,24 @@
                log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
                continue;
            }
            // 同库位组进行校验
            List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo());
            if (!Cools.isEmpty(groupLocNo)) {
                if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) {
                    continue;
                }
            }
            // 判断是否有同库位组的出库任务,如果有,则暂停
            List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo());
            if (!Cools.isEmpty(outsideLoc)) {
                if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) {
//                    log.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc));
                    continue;
                }
            }
            // 获取堆垛机出库站信息
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
@@ -969,11 +1029,11 @@
                }
                // 置顶任务
                wrkMast.setIoPri((double) 9999);
                wrkMast.setIoPri((double) 9998);
                wrkMastMapper.updateById(wrkMast);
                // 判断是否为穿梭库
                if (!locMastService.isShuttle(wrkMast.getLocNo())) {
                if (!locMastService.isShuttle(wrkMast.getSourceLocNo())) {
                    // 双深库位且浅库位有货,则需先对浅库位进行库位移转
                    if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
@@ -986,7 +1046,7 @@
                                log.error("{}库位异常,未检索到相应工作档!", shallowLocNo);
                            } else {
                                if(waitWrkMast.getWrkSts() == 11) {
                                    waitWrkMast.setIoPri(20D);
                                    waitWrkMast.setIoPri(wrkMast.getIoPri() + 1);
                                    waitWrkMast.setModiTime(new Date());
                                    if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                                        log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo());
@@ -1034,8 +1094,9 @@
                        wrkMast.setModiTime(now);
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                        } else {
                            return true;
                        }
                        break;
                    }
                } else {
@@ -1069,8 +1130,9 @@
                            wrkMast.setModiTime(now);
                            if (wrkMastMapper.updateById(wrkMast) == 0) {
                                log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                            } else {
                                return true;
                            }
                            return true;
                        }
                    // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库
                    } else {
@@ -1105,8 +1167,13 @@
                                        wrkMast.setSteNo(steNo);
                                        wrkMast.setCrnStrTime(now);
                                        wrkMast.setModiTime(now);
                                        LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());
                                        Integer outCrnNo = locMastService.getOutCrnNo(locMast);
                                        wrkMast.setCrnNo(outCrnNo);
                                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                                            log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo());
                                        } else {
                                            return true;
                                        }
                                    }
                                }
@@ -1139,8 +1206,9 @@
                                    wrkMast.setModiTime(now);
                                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                                        log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                                    } else {
                                        return true;
                                    }
                                    return true;
                                }
                            }
@@ -1154,12 +1222,14 @@
                                    if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) {
                                        // 让小车等待搬运待续
                                        this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo());
                                        return true;
                                    }
                                }
                            }
                            // 堆垛机搬运小车
                            if (wrkMast.getWrkSts() == 12L) {
                                this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol);
                                return true;
                            }
                        }
                    }
@@ -1173,6 +1243,7 @@
    /**
     * 库位移转
     */
    @Deprecated
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        // 获取工作档信息
        WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId());
@@ -1250,11 +1321,12 @@
            // 获取堆垛机信息
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true))
                    && steProtocol.getBay() == Utils.getBay(locNo)
                    && steProtocol.getLev() == Utils.getLev(locNo)) {
                return steProtocol.getSteNo().intValue();
            BasSte basSte = basSteService.selectById(ste.getId());
            if (Cools.isEmpty(steProtocol, basSte)) { continue; }
            if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true))
                    && basSte.getBay() == Utils.getBay(locNo)
                    && basSte.getLev() == Utils.getLev(locNo)) {
                return ste.getId();
            }
        }
        return null;
@@ -1324,7 +1396,14 @@
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (!steProtocol.isIdle()) { continue; }
            if (steProtocol.getRow() == 1) { continue; }
            String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();
            // 如果在同一个库位组
            if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true))
                    && steProtocol.getBay().intValue() == Utils.getBay(locNo)
                    && steProtocol.getLev().intValue() == Utils.getLev(locNo)) {
                return steThread;
            }
            LocMast locMast = locMastService.selectById(locNo);
            int lev = locMast.getLev1();
            int bay = locMast.getBay1();
@@ -1344,8 +1423,7 @@
    }
    /**
     * 让小车从 远点 ====>> 待机
     *  等待堆垛机搬运
     * 让小车行走至待机位
     */
    public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) {
        // 获取穿梭车信息
@@ -1354,24 +1432,35 @@
        if (steProtocol == null) { return; }
        if (steProtocol.isIdle()) {
            // 命令下发区 --------------------------------------------------------------------------
            SteCommand steCommand = new SteCommand();
            steCommand.setSteNo(steNo); // 穿梭车编号
            steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号
            steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式:  去近点 等待堆垛机叉取
            steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());
            steCommand.setBay(steProtocol.getBay());
            steCommand.setLev(steProtocol.getLev());
            if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand));
            } else {
            // 如果处于待机位
            if (steProtocol.locaType.equals(SteLocaType.A_WAITING) || steProtocol.locaType.equals(SteLocaType.B_WAITING)) {
                // 修改工作档状态 绑定穿梭车
                wrkMast.setWrkSts(3L);
                wrkMast.setSteNo(steNo);
                wrkMast.setModiTime(new Date());
                if (wrkMastMapper.updateById(wrkMast) == 0) {
                    log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo());
                }
            } else {
                // 命令下发区 --------------------------------------------------------------------------
                SteCommand steCommand = new SteCommand();
                steCommand.setSteNo(steNo); // 穿梭车编号
                steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号
                steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式:  行走至待机位
                steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());
                steCommand.setBay(steProtocol.getBay());
                steCommand.setLev(steProtocol.getLev());
                if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand));
                } else {
                    // 修改工作档状态 绑定穿梭车
                    wrkMast.setSteNo(steNo);
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo());
                    }
                }
            }
        }
@@ -1454,7 +1543,7 @@
        if (steProtocol == null) { return; }
        if (steProtocol.isIdle()) {
            // 堆垛机空闲
            if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) {
            if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) {
                LocMast locMast;
                // 入库搬
                if (wrkMast.getWrkSts() <= 10) {
@@ -1546,7 +1635,7 @@
        // 穿梭车空闲
        if (steProtocol.isIdle()) {
            // 堆垛机空闲
            if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) {
            if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) {
                BasSte basSte = basSteService.selectById(steNo);
                if (basSte == null) {
@@ -1597,7 +1686,6 @@
    /**
     * 执行对工作档的完成操作
     */
    @Async
    @Transactional
    public void storeFinished() {
        for (CrnSlave crn : slaveProperties.getCrn()) {
@@ -1840,6 +1928,9 @@
                            Date now = new Date();
                            wrkMast.setCrnEndTime(now);
                            wrkMast.setModiTime(now);
                            LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());
                            Integer outCrnNo = locMastService.getOutCrnNo(locMast);
                            wrkMast.setCrnNo(outCrnNo);
                            // 修改成功后复位堆垛机
                            if (wrkMastMapper.updateById(wrkMast) > 0) {
                                // 堆垛机复位
@@ -2260,7 +2351,6 @@
    /**
     * 空栈板初始化入库,叉车入库站放货
     */
    @Async
    public void storeEmptyPlt(){
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历空板入库口
@@ -2305,7 +2395,7 @@
                            param.setBarcode(barcode);
                        }
                        param.setSourceStaNo(emptyInSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
//                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -2349,7 +2439,6 @@
    /**
     * 出库  ===>> 工作档信息写入led显示器
     */
    @Async
    public void ledExecute() {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
@@ -2400,14 +2489,13 @@
                ledCommand.setStaNo(wrkMast.getStaNo());
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> {
                        if (wrkMast.getIoType() == 101) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme()));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getAnfme()));
                        }
                    });
                    try {
                        WrkDetl wrkDetl = wrkDetls.get(0);
                        OrderDetl orderDetl = orderDetlMapper.selectItemNoneOfBatch(wrkDetl.getOrderNo(), wrkDetl.getMatnr());
                        ledCommand.getMatDtos().add(new MatDto(orderDetl));
                    } catch (Exception e) {
                        log.error("led execute fail", e);
                    }
                }
                commands.add(ledCommand);
            }
@@ -2450,7 +2538,6 @@
    /**
     * 其他  ===>> LED显示器复位,显示默认信息
     */
    @Async
    public void ledReset() {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
@@ -2482,7 +2569,10 @@
     */
    @SuppressWarnings("serial")
    public synchronized void loopSteCharge() {
        if (null != wrkChargeService.selectWorking(null, "reset")) {
        if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) {
            return;
        }
        if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) {
            return;
        }
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
@@ -2507,7 +2597,7 @@
                if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) {
                    continue;
                }
                WrkCharge wrkCharge = wrkChargeService.selectWorking(null, "charge");
                WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge);
                if (wrkCharge == null && steProtocol.getChargeStatus() == 0) {
                    // 寻找空闲充电桩
@@ -2515,23 +2605,29 @@
                    do {
                        String locNo;
                        if (!devpThread.charge0) {
                            locNo = SteChargeType.FIRST.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.FIRST;
                            SteChargeType first = SteChargeType.FIRST;
                            locNo = first.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null
                                && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) {
                                steCharge = first;
                                break;
                            }
                        }
                        if (!devpThread.charge1) {
                            locNo = SteChargeType.SECOND.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.SECOND;
                            SteChargeType second = SteChargeType.SECOND;
                            locNo = second.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null
                                && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) {
                                steCharge = second;
                                break;
                            }
                        }
                        if (!devpThread.charge2) {
                            locNo = SteChargeType.THIRD.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.THIRD;
                            SteChargeType third = SteChargeType.THIRD;
                            locNo = third.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null
                                && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) {
                                steCharge = third;
                                break;
                            }
                        }
@@ -2539,12 +2635,13 @@
                    } while (false);
                    if (steCharge == null) {
                        log.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge());
//                        log.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge());
                        continue;
                    }
                    String chargeLocNo = steCharge.locNo;
                    wrkCharge = new WrkCharge();
                    wrkCharge.setSteNo(ste.getId());
                    wrkCharge.setCharge(steCharge.ssbm);
                    wrkCharge.setWrkNo(commonService.getChargeWorkNo(4));
                    wrkCharge.setWrkSts(21L);   // 21.准备充电
                    wrkCharge.setCrnNo(2);  // 固定2号堆垛机
@@ -2555,6 +2652,40 @@
                    if (!wrkChargeService.insert(wrkCharge)) {
                        log.error("保存{}号穿梭车充电任务失败!!!", ste.getId());
                        continue;
                    }
                    // 小车处于通道
                    List<String> channel = slaveProperties.getChannel();
                    for (String channelLocNo : channel) {
                        if (steProtocol.getRow().intValue() == Utils.getRow(channelLocNo)
                                && steProtocol.getBay().intValue() == Utils.getBay(channelLocNo)
                                && steProtocol.getLev().intValue() == Utils.getLev(channelLocNo)) {
                            Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo());
                            if (null != otherSte) {
                                log.warn("{}号小车充电阻断,原因:通道存在{}号穿梭车!", wrkCharge.getSteNo(), otherSte);
                            } else {
                                // 命令下发区 --------------------------------------------------------------------------
                                SteCommand steCommand = new SteCommand();
                                steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                                steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                                steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN);  // 去右端
                                steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue());
                                steCommand.setBay(steProtocol.getBay());
                                steCommand.setLev(steProtocol.getLev());
                                if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                                } else {
                                    // 修改工作档状态 21.准备充电 ===> 25.小车走行
                                    wrkCharge.setWrkSts(25L);
                                    Date now = new Date();
                                    wrkCharge.setModiTime(now);
                                    if (!wrkChargeService.updateById(wrkCharge)) {
                                        log.error("修改充电任务状态 21.准备充电 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    }
                                }
                            }
                        }
                    }
                    // 处于充电库位组
@@ -2571,145 +2702,189 @@
                        this.letCarBeWaiting(wrkCharge, ste.getId());
                    }
                } else {
                    // filter
                    if (wrkCharge == null || (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1)) {
                        continue;
                    }
                    break;
                }
            } catch (Exception e) {
                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                log.error("loopSteCharge fail", e);
            }
        }
    }
                    // 22.小车待搬
                    if (wrkCharge.getWrkSts() == 22) {
    /**
     * 执行小车充电任务
     */
    public synchronized void executeSteCharge() {
        WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge);
        if (null == wrkCharge) { return; }
        Integer steNo = wrkCharge.getSteNo();
        SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo);
        SteProtocol steProtocol = steThread.getSteProtocol();
        BasSte basSte = basSteService.selectById(steNo);
        if (Cools.isEmpty(steProtocol, basSte)) { return; }
        if (steProtocol.getMode() == 0
                || !steProtocol.statusType.equals(SteStatusType.IDLE)
                || basSte.getPakMk().equals("Y")
                || basSte.getAutoCharge().equals("N")
//                || steProtocol.getChargeStatus() == 1
        ) {
            return;
        }
        if (!steProtocol.isEnable()) {
            return;
        }
        if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) {
            wrkCharge.setWrkSts(30L);
            wrkChargeMapper.updateById(wrkCharge);
            return;
        }
        try {
            // filter
            if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) {
                return;
            }
                        // 搬小车至小车走向通道
                        List<String> channel = slaveProperties.getChannel();
                        for (String channelLocNo : channel) {
                            Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo());
                            if (null != otherSte) {
                                log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte);
                            } else {
                                LocMast channelLoc = locMastService.selectById(channelLocNo);
            // 22.小车待搬
            if (wrkCharge.getWrkSts() == 22) {
                                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo());
                                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                                if (crnProtocol == null) { continue; }
                                // 只有当堆垛机空闲 并且 无任务时才继续执行
                                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                                    // 堆垛机命令下发区 --------------------------------------------------------------------------
                                    CrnCommand crnCommand = new CrnCommand();
                                    crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号
                                    crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                                    crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                                    crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());     // 源库位排
                                    crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                                    crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                                    crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue());     // 目标库位排
                                    crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue());     // 目标库位列
                                    crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue());     // 目标库位层
                                    if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) {
                                        log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand));
                                    } else {
                                        // 修改穿梭车运行中排列层
                                        steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1());
                                        // 修改工作档状态 22.小车待搬 => 23.吊车搬运
                                        Date now = new Date();
                                        wrkCharge.setWrkSts(23L);
                                        wrkCharge.setCrnStrTime(now);
                                        wrkCharge.setModiTime(now);
                                        if (!wrkChargeService.updateById(wrkCharge)) {
                                            log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo());
                                        }
                                    }
                                    break;
                                }
                // 入出库任务优先
                if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) {
                    return;
                }
                            }
                        }
                // 搬小车至小车走向通道
                List<String> channel = slaveProperties.getChannel();
                for (String channelLocNo : channel) {
                    Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo());
                    if (null != otherSte) {
                        log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte);
                    } else {
                        LocMast channelLoc = locMastService.selectById(channelLocNo);
                    } else if (wrkCharge.getWrkSts() == 24L) {
                        // 小车行驶通道
                        if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) {
                            if (steProtocol.getChargeStatus() == 1) { continue; }
                            // 命令下发区 --------------------------------------------------------------------------
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                            steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                            steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN);  // 去右端
                            steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue());
                            steCommand.setBay(steProtocol.getBay());
                            steCommand.setLev(steProtocol.getLev());
                            if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                            } else {
                                // 修改工作档状态 24.小车到达 ===> 25.小车走行
                                wrkCharge.setWrkSts(25L);
                                Date now = new Date();
                                wrkCharge.setCrnEndTime(now);
                                wrkCharge.setModiTime(now);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 26) {
                        // 固定堆垛机
                        int crnNo = 1;
                        // 充电位
                        LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo());
                        CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
                        CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo());
                        CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                        if (crnProtocol == null) { continue; }
                        // 只有当堆垛机空闲 并且 无任务时才继续执行
                        if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                            // 堆垛机命令下发区 --------------------------------------------------------------------------
                            CrnCommand crnCommand = new CrnCommand();
                            crnCommand.setCrnNo(crnNo); // 堆垛机编号
                            crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号
                            crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                            crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                            crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                            crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue());     // 源库位排
                            crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());     // 源库位排
                            crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                            crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                            crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue());     // 目标库位排
                            crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue());     // 目标库位列
                            crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue());     // 目标库位层
                            if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) {
                                log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand));
                            crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue());     // 目标库位排
                            crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue());     // 目标库位列
                            crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue());     // 目标库位层
                            if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) {
                                log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand));
                            } else {
                                // 修改穿梭车运行中排列层
                                steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1());
                                // 修改工作档状态 26.等待充电 => 27.放至充电位
                                steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1());
                                // 修改工作档状态 22.小车待搬 => 23.吊车搬运
                                Date now = new Date();
                                wrkCharge.setWrkSts(27L);
                                wrkCharge.setWrkSts(23L);
                                wrkCharge.setCrnStrTime(now);
                                wrkCharge.setModiTime(now);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            }
                            break;
                        }
                    } else if (wrkCharge.getWrkSts() == 28L) {
                        // 穿梭车下发充电任务
                        SteCommand steCommand = new SteCommand();
                        steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                        steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                        steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电
                        if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                            log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                        } else {
                            // 28.充电就绪 ===>> 29.开始充电
                            wrkCharge.setWrkSts(29L);
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                            }
                    }
                }
            } else if (wrkCharge.getWrkSts() == 24L) {
                // 小车行驶通道
                if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) {
                    if (steProtocol.getChargeStatus() == 1) { return; }
                    // 命令下发区 --------------------------------------------------------------------------
                    SteCommand steCommand = new SteCommand();
                    steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                    steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                    steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN);  // 去右端
                    steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue());
                    steCommand.setBay(steProtocol.getBay());
                    steCommand.setLev(steProtocol.getLev());
                    if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                        log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                    } else {
                        // 修改工作档状态 24.小车到达 ===> 25.小车走行
                        wrkCharge.setWrkSts(25L);
                        Date now = new Date();
                        wrkCharge.setCrnEndTime(now);
                        wrkCharge.setModiTime(now);
                        if (!wrkChargeService.updateById(wrkCharge)) {
                            log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo());
                        }
                    }
                }
            } catch (Exception e) {
                log.error("fail", e);
            } else if (wrkCharge.getWrkSts() == 26) {
                // 固定堆垛机
                int crnNo = 1;
                // 入出库任务优先
                if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) {
                    return;
                }
                // 充电位
                LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo());
                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                if (crnProtocol == null) { return; }
                // 只有当堆垛机空闲 并且 无任务时才继续执行
                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                    // 堆垛机命令下发区 --------------------------------------------------------------------------
                    CrnCommand crnCommand = new CrnCommand();
                    crnCommand.setCrnNo(crnNo); // 堆垛机编号
                    crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                    crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue());     // 源库位排
                    crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                    crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                    crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue());     // 目标库位排
                    crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue());     // 目标库位列
                    crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue());     // 目标库位层
                    if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) {
                        log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand));
                    } else {
                        // 修改穿梭车运行中排列层
                        steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1());
                        // 修改工作档状态 26.等待充电 => 27.放至充电位
                        Date now = new Date();
                        wrkCharge.setWrkSts(27L);
                        wrkCharge.setCrnStrTime(now);
                        wrkCharge.setModiTime(now);
                        if (!wrkChargeService.updateById(wrkCharge)) {
                            log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo());
                        }
                    }
                }
            } else if (wrkCharge.getWrkSts() == 28L) {
                // 穿梭车下发充电任务
                SteCommand steCommand = new SteCommand();
                steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电
                if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                } else {
                    // 28.充电就绪 ===>> 29.开始充电
                    wrkCharge.setWrkSts(29L);
                    if (!wrkChargeService.updateById(wrkCharge)) {
                        log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                    }
                }
            }
        } catch (Exception e) {
            log.error("executeSteCharge fail", e);
        }
    }
@@ -2718,7 +2893,8 @@
     */
    public synchronized void queryChargeLocOfComplete() {
        // 与充电任务不同步进行
        if (null != wrkChargeService.selectWorking(null, "charge")) { return; }
        if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; }
        if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { return; }
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        // 检索充电桩
        for (SteChargeType value : SteChargeType.values()) {
@@ -2730,22 +2906,31 @@
                if (Cools.isEmpty(steProtocol, basSte)) {
                    continue;
                }
                // 1号充电桩
                if (value.equals(SteChargeType.FIRST) && devpThread.charge0) {
                if (steProtocol.getCharge() < 99) {
                    continue;
                }
                // 2号充电桩
                if (value.equals(SteChargeType.SECOND) && devpThread.charge1) {
                if (steProtocol.getMode() == 0) {
                    continue;
                }
                // 3号充电桩
                if (value.equals(SteChargeType.THIRD) && devpThread.charge2) {
                if (!steProtocol.getStatusType().equals(SteStatusType.IDLE)) {
                    continue;
                }
                // 小车是否处于充电状态
                if (steProtocol.getChargeStatus() == 1) {
                    continue;
                }
//                // 1号充电桩
//                if (value.equals(SteChargeType.FIRST) && devpThread.charge0) {
//                    continue;
//                }
//                // 2号充电桩
//                if (value.equals(SteChargeType.SECOND) && devpThread.charge1) {
//                    continue;
//                }
//                // 3号充电桩
//                if (value.equals(SteChargeType.THIRD) && devpThread.charge2) {
//                    continue;
//                }
//                // 小车是否处于充电状态
//                if (steProtocol.getChargeStatus() == 1) {
//                    continue;
//                }
                // case 1 : 自动充电开   馈电      ×
                // case 2 : 自动充电开   满电      ✔
                // case 3 : 自动充电关   馈电      ✔
@@ -2755,7 +2940,7 @@
                    continue;
                }
                WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, "reset");
                WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset);
                if (wrkCharge == null) {
                    // 开始穿梭车复位任务
@@ -2771,6 +2956,8 @@
                    wrkCharge.setAppeTime(new Date());
                    if (!wrkChargeService.insert(wrkCharge)) {
                        log.error("保存{}号穿梭车复位任务失败!!!", steNo);
                    } else {
                        break;
                    }
                }
            }
@@ -2781,7 +2968,7 @@
     * 小车从充电桩 至 待机库位
     */
    public synchronized void steFromChargeToIdleLoc() {
        WrkCharge wrkCharge = wrkChargeService.selectWorking(null, "reset");
        WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset);
        if (wrkCharge == null) { return; }
        SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo());
        SteProtocol steProtocol = steThread.getSteProtocol();
@@ -2800,6 +2987,10 @@
                } else {
                    // 固定堆垛机
                    int crnNo = 1;
                    if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) {
                        return;
                    }
                    LocMast channelLoc = locMastService.selectById(channelLocNo);
                    CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
@@ -2813,7 +3004,7 @@
                        crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                        crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                        crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                        crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());     // 源库位排
                        crnCommand.setSourcePosX(steProtocol.getRow());     // 源库位排
                        crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                        crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                        crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue());     // 目标库位排
@@ -2864,6 +3055,10 @@
                }
            }
        } else if (wrkCharge.getWrkSts() == 45L) {
            if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) {
                return;
            }
            LocMast idleLoc = locMastService.selectById(basSte.getIdleLoc());
            Integer otherSte = existOtherSte(idleLoc.getLocNo(), wrkCharge.getSteNo());
@@ -2929,7 +3124,6 @@
                            }
                        }
                    }
                    if (null != loc) {
                        break;